Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm mx outsha reas
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MANUAL TRANSAXLE - OUTPUT SHAFT
MX076-03
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
Engine 1. ASSEMBLE REVERSE GEAR ASSEMBLY
Side
(a) Install the 3 shifting keys and reverse gear to the No. 1
clutch hub.
(b) Install the 2 shifting key springs under the shifting keys.
CM0009
NOTICE:
Position the shifting key springs so that their end gaps are
not in line.
2. INSTALL BALL, THRUST WASHER, NEEDLE ROLLER
BEARING, 1ST GEAR, SYNCHRONIZER RING AND
REVERSE GEAR ASSEMBLY TO OUTPUT SHAFT
(a) Install the ball to the output shaft.
(b) Fit the thrust washer groove securely over the locking ball
when installing the thrust on the output shaft.
(c) Apply gear oil to the needle roller bearing and install it.
(d) Install the 1st gear and synchronizer ring.
N00077
(e) Place the reverse gear assembly and align the synchro-
nizer ring slots with the shifting keys.
N00078
(f) Using a press, install the reverse gear assembly.
N00079
2002 ECHO (RM884U)
Author : Date : 916
MX-36
MANUAL TRANSAXLE - OUTPUT SHAFT
3. INSTALL SNAP RING
(a) Select a snap ring that allows the minimum axial play.
Mark Thickness mm (in.) Mark Thickness mm (in.)
A 2.50 (0.0984) D 2.68 (0.1055)
B 2.56 (0.1008) E 2.74 (0.1079)
C 2.62 (0.1031) F 2.80 (0.1102)
(b) Using a screwdriver and hammer, tap in the snap ring.
4. INSPECT 1ST GEAR THRUST CLEARANCE
N00080
(See page MX-31 )
5. INSTALL NEEDLE ROLLER BEARING, SYNCHRONIZ-
ER RING, 2ND GEAR AND 3RD DRIVEN GEAR
(a) Apply gear oil to the needle roller bearing and install it.
(b) Place the synchronizer ring on the reverse gear assembly
and align the ring slots with the shifting keys.
(c) Install the 2nd gear.
N00083
(d) Using a press, install the 3rd driven gear.
6. INSPECT 2ND GEAR THRUST CLEARANCE
(See page MX-31 )
N00084
7. INSTALL OUTPUT GEAR SPACER, 4TH DRIVEN
GEAR AND REAR BALL BEARING
(a) Install the output gear spacer.
(b) Using SST and a press, install the 4th driven gear and
rear ball bearing.
SST SST 09608-00071
N00086
2002 ECHO (RM884U)
Author : Date : 917
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