Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm mx outsha reas

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                     MANUAL TRANSAXLE    -   OUTPUT SHAFT

                                 Coat all of the sliding and rotating surfaces with gear oil before
 Engine                          1.    ASSEMBLE REVERSE GEAR ASSEMBLY
                                 (a) Install the 3 shifting keys and reverse gear to the No. 1
                                       clutch hub.
                                 (b) Install the 2 shifting key springs under the shifting keys.
                                 Position the shifting key springs so that their end gaps are
                                 not in line.

                                 2.    INSTALL BALL, THRUST WASHER, NEEDLE ROLLER
                                       BEARING, 1ST GEAR, SYNCHRONIZER RING AND
                                       REVERSE GEAR ASSEMBLY TO OUTPUT SHAFT
                                 (a)   Install the ball to the output shaft.
                                 (b)   Fit the thrust washer groove securely over the locking ball
                                       when installing the thrust on the output shaft.
                                 (c)   Apply gear oil to the needle roller bearing and install it.
                                 (d)   Install the 1st gear and synchronizer ring.

                                 (e)   Place the reverse gear assembly and align the synchro-
                                       nizer ring slots with the shifting keys.


                                 (f)   Using a press, install the reverse gear assembly.


2002 ECHO (RM884U)

                                                   Author :             Date :               916
                      MANUAL TRANSAXLE           -   OUTPUT SHAFT

                                    3.         INSTALL SNAP RING
                                    (a)        Select a snap ring that allows the minimum axial play.
                                          Mark        Thickness mm (in.)    Mark            Thickness mm (in.)
                                           A            2.50 (0.0984)        D                2.68 (0.1055)
                                           B            2.56 (0.1008)        E                2.74 (0.1079)
                                           C            2.62 (0.1031)        F                2.80 (0.1102)
                                    (b)        Using a screwdriver and hammer, tap in the snap ring.
                                    4.         INSPECT 1ST GEAR THRUST CLEARANCE
                                               (See page MX-31 )
                                    5.         INSTALL NEEDLE ROLLER BEARING, SYNCHRONIZ-
                                               ER RING, 2ND GEAR AND 3RD DRIVEN GEAR
                                    (a)        Apply gear oil to the needle roller bearing and install it.
                                    (b)        Place the synchronizer ring on the reverse gear assembly
                                               and align the ring slots with the shifting keys.
                                    (c)        Install the 2nd gear.


                                    (d)        Using a press, install the 3rd driven gear.
                                    6.         INSPECT 2ND GEAR THRUST CLEARANCE
                                               (See page MX-31 )


                                    7.         INSTALL OUTPUT GEAR SPACER, 4TH DRIVEN
                                               GEAR AND REAR BALL BEARING
                                    (a)        Install the output gear spacer.
                                    (b)        Using SST and a press, install the 4th driven gear and
                                               rear ball bearing.
                     SST                       SST 09608-00071


2002 ECHO (RM884U)

                                                            Author :               Date :                        917

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