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                                                                                                       MX-39
                            MANUAL TRANSAXLE        -   DIFFERENTIAL CASE
                                                                                                        MX079-04


                                           DISASSEMBLY
                                           1.    REMOVE SIDE BEARING FROM DIFFERENTIAL
                                                 CASE
                                           (a)   Using SST, remove the bearings from both sides of the
                                                 differential case.
                                  SST            SST 09950- 00020, 09950- 00030, 09950- 60010
                                                         (09951-00360)
                                           (b)   Remove the vehicle speed sensor drive gear from the RH
                                  Z16129
                                                 side.

                                           2.    REMOVE RING GEAR
                                           (a)   Place matchmarks on the ring gear and differential case.
                                           (b)   Remove the 6 bolts.
                                           (c)   Using a plastic hammer, tap on the ring gear to remove it
                                                 from the differential case.



                     Matchmarks
                                  MT0081



                                           3.     INSPECT SIDE GEAR BACKLASH
                                           Using a dial indicator, measure the backlash of one side gear
                                           while holding one pinion toward the differential case.
                                                  Standard backlash:
                                                  0.05 - 0.20 mm (0.0020 - 0.0079 in.)
                                           If the backlash is not within the specification, install the correct
                                           thrust washer to the side gears.

                                  MT0083



                                           4.    DISASSEMBLE DIFFERENTIAL CASE
                                           (a)   Using a pin punch and hammer, drive out the straight pin.
                                           (b)   Remove the pinion shaft from the differential case.
                                           (c)   Remove the 2 pinion gears and side gears with the 4
                                                 thrust washers from each gear.




                                  MT0084



                                           5.    Transmission case side:
                                                 IF NECESSARY, REPLACE OIL SEAL AND SIDE
            SST                                  BEARING OUTER RACE
                                           (a)   Using a screwdriver and hammer, drive out the oil seal.
                                           (b)   Using SST, pull out the outer race and shim.
                                                 SST 09612-65014
                                           (c)   Place the shim into the differential case.

                                  N00098



2002 ECHO (RM884U)

                                                              Author :              Date :               920
MX-40
                      MANUAL TRANSAXLE       -   DIFFERENTIAL CASE

                                     (d)  Using SST and a hammer, drive in a new outer race.
                                          SST 09950- 60020 (09951- 00710), 09950- 70010
        SST                                      (09951-07150)
                                     NOTICE:
                                     When replacing the side bearing outer race, replace the
                                     side bearing along with it.



                            Q08120



                                     (e)   Using SST and a hammer, drive in a new oil seal.
                                           SST 09350- 32014 (09351- 32111), 09950- 70010
 2.4 



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