Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm mx difcas reas

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.



Image preview - the first page of the document



>> Download reas documenatation <<

Text preview - extract from the document

                                                                                                       MX-41
                           MANUAL TRANSAXLE     -   DIFFERENTIAL CASE
                                                                                                        MX07A-05


                                       REASSEMBLY
                                       1.    ASSEMBLE DIFFERENTIAL CASE
                                       (a)   Install the correct thrust washers and side gears.
                                             Refer to the table below, select thrust washers which will
                                             ensure that the backlash is within the specification. Try to
                                             select washers of the same size for both sides.
                                             Standard backlash:
                                             0.05 - 0.20 mm (0.0020 - 0.0079 in.)
                              N00102
                                                Thickness mm (in.)                Thickness mm (in.)
                                                    1.50 (0.0591)                   1.65 (0.0650)
                                                    1.55 (0.0610)                   1.70 (0.0669)
                                                    1.60 (0.0630)                   1.75 (0.0689)

                                       (b)   Install the thrust washers and side gears in the differential
                                             case.
                                       (c)   Install the pinion shaft.




                                       (d)   Using a dial indicator, check the side gear backlash.
                                             Measure the side gear backlash while holding one pinion
                                             gear toward the differential case.
                                             Standard backlash:
                                             0.05 - 0.20 mm (0.0020 - 0.0079 in.)
                                       If the backlash is not within the specification, install a thrust
                                       washer of different thickness.
                                       (e) Using a pin punch and hammer, drive in the straight pin
                              MT0083         through the differential case and hole in the pinion shaft.
                                       (f)   Using a chisel and hammer, caulk the pin holes around
                                             the circumference of the differential case.
                                       2.    INSTALL RING GEAR ON DIFFERENTIAL CASE
                                       (a) Clean the contact surface of the differential case.
                                       (b) Heat the ring gear in boiling water.
                                       (c) Carefully remove the ring gear from the water.
                                       (d) After the moisture on the ring gear has completely evapo-
                                             rated, quickly install the ring gear to the differential case.




                                       HINT:
                                       Align the matchmarks on the differential case and contact the
                                       ring gear.
                                       (e) Install the 6 set bolts. Tighten each set bolt uniformly, a
                                             little at a time in succession. Torque the bolts.
                                             Torque: 124 N

◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo