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MX-24
                     MANUAL TRANSAXLE    -   INPUT SHAFT
                                                                                       MX070-03


                                 DISASSEMBLY
                                 1.   INSPECT 3RD AND 4TH GEARS THRUST CLEAR-
                                      ANCE
                                 Using a feeler gauge, measure the thrust clearance.
 3rd Gear                             Standard clearance:
                                      3rd gear: 0.10 - 0.35 mm (0.0039 - 0.0138 in.)
  4th Gear
                                      4th gear: 0.10 - 0.55 mm (0.0039 - 0.0217 in.)
                                      Maximum clearance:
                        Q05793
                                      3rd gear: 0.35 mm (0.0138 in.)
                                      4th gear: 0.55 mm (0.0217 in.)




                                 2.    INSPECT 3RD AND 4TH GEARS RADIAL CLEAR-
                                       ANCE
                                 Using a dial indicator, measure the radial clearance between
                                 the gear and shaft.
                                       Standard clearance:
                                       KOYO made:
                                       0.015 - 0.058 mm (0.0006 - 0.0023 in.)
                                       NSK made:
                        N00065         0.015 - 0.056 mm (0.0006 - 0.0022 in.)
                                       Maximum clearance:
                                       KOYO made: 0.058 mm (0.0023 in.)
                                       NSK made: 0.056 mm (0.0022 in.)
                                 If the clearance exceeds the maximum, replace the gear,
                                 needle roller bearing or shaft.
                                 3.    REMOVE SNAP RING
                                 Using 2 screwdrivers and a hammer, tap out the snap ring.




                                 4.   REMOVE REAR BALL BEARING, 4TH GEAR, NEEDLE
                                      ROLLER BEARING, SPACER AND SYNCHRONIZER
                                      RING FROM INPUT SHAFT
                     SST         (a) Using SST and a press, remove the rear ball bearing and
                                      4th gear.
                                      SST 09950-00020
                                 (b) Remove the needle roller bearings, spacer and synchro-
                                      nizer ring.
                        Q04983   5.   REMOVE SNAP RING
                                 Using 2 screwdrivers and a hammer, tap out the snap ring.
2002 ECHO (RM884U)

                                                    Author :          Date :             905
                                                                                      MX-25
                     MANUAL TRANSAXLE    -   INPUT SHAFT

                                 6.    REMOVE NO. 2 HUB SLEEVE ASSEMBLY, 3RD GEAR,
                                       SYNCHRONIZER RING AND NEEDLE ROLLER BEAR-
                                       ING
     SST                         (a)   Using SST and a press, remove the No. 2 hub sleeve as-
                                       sembly, 3rd gear and synchronizer ring.
                                       SST 09950-00020
                                 (b)   Remove the needle roller bearings.

                        CM0064



                                 7.    DISASSEMBLE NO. 2 HUB SLEEVE ASSEMBLY
                                 (a)   Using a screwdriver, remove the 2 shifting key springs
                                       and 3 shifting keys from the No. 2 clutch hub.
                                 (b)   Remove the No. 2 hub sleeve from the No. 2 clutch hub.




                        CM0141




2002 ECHO (RM884U)

                                                   Author :          Date :            906



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