Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm mx inpsha insp

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insp


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MX-26
                     MANUAL TRANSAXLE    -   INPUT SHAFT
                                                                                            MX071-03


                                INSPECTION
                                1.     INSPECT SYNCHRONIZER RING
                                (a)    Check for wear or damage.
                                (b)    Check the braking effect of the synchronizer ring. Turn the
                                       synchronizer ring in one direction while pushing it to the
                                       gear cone. Check that the ring locks.
                                If the braking effect is insufficient, apply a small amount of the
                                fine lapping compound between the synchronizer ring and gear
                       WM0064
                                cone. Lightly rub the synchronizer ring and gear cone together.
                                NOTICE:
                                Ensure the fine lapping compound is completely washed
                                off after rubbing.
                                (c) Check again the braking effect of the synchronizer ring.




                                (d)    Using a feeler gauge, measure the clearance between
                                       the synchronizer ring back and gear spline end.
                                       Minimum clearance: 0.75 mm (0.0295 in.)
                                If the clearance is less than the minimum, replace the synchro-
                                nizer ring and apply a small amount of the fine lapping com-
                                pound on gear cone.
                                NOTICE:
                                Ensure the fine lapping compound is completely washed
                       WM0065   off after rubbing.

                                2.     INSPECT SHIFT FORK AND HUB SLEEVE CLEAR-
                                       ANCE
                                Using a feeler gauge, measure the clearance between the hub
                                sleeve and shift fork.
                                       Maximum clearance: 0.35 mm (0.014 in.)
                                If the clearance exceeds the maximum, replace the shift fork or
                                hub sleeve.

                       WM0066




2002 ECHO (RM884U)

                                                    Author :            Date :                907
                                                                                              MX-27
                         MANUAL TRANSAXLE    -   INPUT SHAFT

                                     3.     INSPECT INPUT SHAFT
    A                                (a)    Check the input shaft for wear or damage.
          B    C     D
                                     (b)    Using a micrometer, measure the outer diameter of the in-
                                            put shaft journal surface.
                                            Minimum outer diameter:
                                            Part A: 24.885 mm (0.9797 in.)
                                            Part B: 28.985 mm (1.1411 in.)
                                            Part C: 30.985 mm (1.2199 in.)
                            CM0066          Part D: 24.967 mm (0.9830 in.)
                                     If the outer diameter is less than the minimum, replace the input
                                     shaft.




                                     (c)    Using a dial indicator, check the shaft runout.
                                            Maximum runout: 0.03 mm (0.0012 in.)
                                     If the runout exceeds the maximum, replace the input shaft.




                            CM0013




2002 ECHO (RM884U)

                                                       Author :             Date :              908



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