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MX-28
MANUAL TRANSAXLE - INPUT SHAFT
MX072-03
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
Engine reassembly.
Side 1. ASSEMBLE NO. 2 HUB SLEEVE ASSEMBLY
(a) Install the 3 shifting keys and No. 2 hub sleeve to the
No. 2 clutch hub.
(b) Install the 2 shifting key springs under the shifting keys.
D02999
NOTICE:
Position the shifting key springs so that their end gaps are
not in line.
2. INSTALL NEEDLE ROLLER BEARING, 3RD GEAR,
SYNCHRONIZER RING AND NO. 2 HUB SLEEVE AS-
SEMBLY TO INPUT SHAFT
(a) Apply gear oil to the needle roller bearings and install it.
(b) Install the 3rd gear and synchronizer ring.
(c) Install the No. 2 hub sleeve assembly so that the synchro-
nizer ring slots and shifting keys are aligned.
Z08629
(d) Using a press, install the No. 2 hub sleeve assembly.
N00067
3. INSTALL SNAP RING
(a) Select a snap ring that allows the minimum axial play.
Mark Thickness mm (in.) Mark Thickness mm (in.)
0 2.30 (0.0906) 3 2.48 (0.0976)
1 2.36 (0.0929) 4 2.54 (0.1000)
2 2.42 (0.0953) 5 2.60 (0.1024)
(b) Using a screwdriver and hammer, tap in the snap ring.
4. INSPECT 3RD GEAR THRUST CLEARANCE
N00068
(See page MX-24 )
2002 ECHO (RM884U)
Author : Date : 909
MX-29
MANUAL TRANSAXLE - INPUT SHAFT
5. INSTALL SPACER, NEEDLE ROLLER BEARING, SYN-
CHRONIZER RING, 4TH GEAR AND REAR BALL
BEARING
(a) Install the spacer.
(b) Apply gear oil to the needle roller bearings and install it.
(c) Place the synchronizer ring on the No. 2 hub sleeve as-
sembly and align the synchronizer ring slots with the shift-
ing keys.
N00070 (d) Install the 4th gear.
(e) Using SST and a press, install the rear ball bearing.
SST 09608-00071
SST
SM0049
6. INSTALL SNAP RING
(a) Select a snap ring that allows the minimum axial play.
Mark Thickness mm (in.) Mark Thickness mm (in.)
A 2.29 (0.0902) D 2.47 (0.0972)
B 2.35 (0.0925) E 2.53 (0.0996)
C 2.41 (0.0949) F 2.59 (0.1020)
(b) Using a screwdriver and hammer, tap in the snap ring.
7. INSPECT 4TH GEAR THRUST CLEARANCE
SM0050
(See page MX-24 )
2002 ECHO (RM884U)
Author : Date : 910
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