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MX-28
                     MANUAL TRANSAXLE        -   INPUT SHAFT
                                                                                                          MX072-03


                                 REASSEMBLY
                                 HINT:
                                 Coat all of the sliding and rotating surfaces with gear oil before
  Engine                         reassembly.
  Side                           1.    ASSEMBLE NO. 2 HUB SLEEVE ASSEMBLY
                                 (a) Install the 3 shifting keys and No. 2 hub sleeve to the
                                       No. 2 clutch hub.
                                 (b) Install the 2 shifting key springs under the shifting keys.
                        D02999
                                 NOTICE:
                                 Position the shifting key springs so that their end gaps are
                                 not in line.




                                 2.        INSTALL NEEDLE ROLLER BEARING, 3RD GEAR,
                                           SYNCHRONIZER RING AND NO. 2 HUB SLEEVE AS-
                                           SEMBLY TO INPUT SHAFT
                                 (a)       Apply gear oil to the needle roller bearings and install it.
                                 (b)       Install the 3rd gear and synchronizer ring.
                                 (c)       Install the No. 2 hub sleeve assembly so that the synchro-
                                           nizer ring slots and shifting keys are aligned.

                        Z08629



                                 (d)       Using a press, install the No. 2 hub sleeve assembly.




                        N00067



                                 3.        INSTALL SNAP RING
                                 (a)       Select a snap ring that allows the minimum axial play.
                                      Mark        Thickness mm (in.)    Mark            Thickness mm (in.)
                                       0             2.30 (0.0906)        3               2.48 (0.0976)
                                       1             2.36 (0.0929)        4               2.54 (0.1000)
                                       2             2.42 (0.0953)        5               2.60 (0.1024)
                                 (b)       Using a screwdriver and hammer, tap in the snap ring.
                                 4.        INSPECT 3RD GEAR THRUST CLEARANCE
                        N00068
                                           (See page MX-24 )
2002 ECHO (RM884U)

                                                         Author :              Date :                        909
                                                                                                         MX-29
                       MANUAL TRANSAXLE         -   INPUT SHAFT

                                    5.        INSTALL SPACER, NEEDLE ROLLER BEARING, SYN-
                                              CHRONIZER RING, 4TH GEAR AND REAR BALL
                                              BEARING
                                    (a)       Install the spacer.
                                    (b)       Apply gear oil to the needle roller bearings and install it.
                                    (c)       Place the synchronizer ring on the No. 2 hub sleeve as-
                                              sembly and align the synchronizer ring slots with the shift-
                                              ing keys.
                           N00070   (d)       Install the 4th gear.

                                    (e)       Using SST and a press, install the rear ball bearing.
                                              SST 09608-00071




                     SST


                           SM0049



                                    6.        INSTALL SNAP RING
                                    (a)       Select a snap ring that allows the minimum axial play.
                                         Mark        Thickness mm (in.)    Mark            Thickness mm (in.)
                                          A             2.29 (0.0902)       D                2.47 (0.0972)
                                          B             2.35 (0.0925)       E                2.53 (0.0996)
                                          C             2.41 (0.0949)        F               2.59 (0.1020)
                                    (b)       Using a screwdriver and hammer, tap in the snap ring.
                                    7.        INSPECT 4TH GEAR THRUST CLEARANCE
                           SM0050
                                              (See page MX-24 )




2002 ECHO (RM884U)

                                                          Author :                Date :                     910



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