Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm bo bwg inst

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                                            BODY   -   BACK WINDOW GLASS

                                          1.    CLEAN AND SHAPE CONTACT SURFACE OF BODY
                                          (a) Using a knife, cut away any rough areas on the body.
              Adhesive                    HINT:
                                          Leave as much of the adhesive on the body as possible.
                                          (b) Clean the cutting surface of the adhesive with a piece of
                                                shop rag saturated in cleaner.
                                          Even if all the adhesive has been removed, clean the body.

                                          2.  CLEAN REMOVED GLASS
                                          (a) Remove the damaged stoppers.
                                          (b) Using a scraper, remove the adhesive sticking to the
                                          (c) Clean the glass with cleaner.
                                           S  Be careful not to damage the glass.
                                           S  Do not touch the glass face after cleaning it.

                                          3.    INSTALL NEW STOPPERS
                                          Attach new stoppers to the glass with the ceramic notches on
                                          the glass aligned with the stoppers as shown in the illustration.
                                                A: 15.9 mm (0.626 in.)



                                          4.     INSTALL NEW BACK WINDOW OUTSIDE MOULDING
                         a                Install new back window outside moulding to the back window
                         a       b        glass as shown in the illustration.
                                           S     Install the back window outside moulding from the center
                                                 of the glass at the lower side of the vehicle.
                                           S     When installing the back window outside moulding, do
                                                 not stretch it.



2002 ECHO (RM884U)

                                                             Author :             Date :               1388
                                                    BODY   -   BACK WINDOW GLASS

                                                   5.    POSITION GLASS
                                                   (a)   Place the glass in the correct position.
                                                   (b)   Check that all contacting parts of the glass rim are perfect-
                                                         ly even.
                                                   (c)   Place reference marks between the glass and body.
                                                   (d)   Remove the glass.


                                                   6.   CLEAN CONTACT SURFACE OF GLASS
                                                   Using a cleaner, clean the contact surface which is black-col-
                                                   ored area around the entire glass rim.
                                                   Do not touch the glass face after cleaning it.


                                                   7.    COAT CONTACT SURFACE OF BODY WITH PRIMER
               Primer M
                                                   Using a brush, coat Primer M to the exposed part of body on the
                                                   vehicle side.
                                                    S    Let the primer coating dry for 3 minutes or more.
               Primer M                             S    Do not coat Primer M to the adhesive.
                                                    S    Do not keep any of the opened Primer M for later use.
            Adhesive                      H02865

                                                   8.  COAT CONTACT SURFACE OF GLASS WITH PRIMER
                          a                            "G"
                                      b            (a) Using a brush or sponge, coat the edge of the glass and
                          a       b
                                                       the contact surface with Primer G as shown in the illustra-
                                                   (b) When the primer is coated wrongly to the area other than
                                                       the specified, wipe it off with a clean shop rag before the
                                                       primer dries.
   a-a                                             NOTICE:
                                                    S  Let the primer coating dry for 3 minutes or more.
                                                    S  Do not keep any of the opened Primer G for later use.

   b-b                 Primer G


2002 ECHO (RM884U)

                                                                     Author :              Date :               1389
                                            BODY   -    BACK WINDOW GLASS

                         a                9.    APPLY ADHESIVE
                                 b        (a)   Cut off the tip of the cartridge nozzle.
                         a   b
                                                Part No. 08850-00801 or equivalent
                                          After cutting off the tip, use all adhesive within the time de-
                                          scribed in the table below.
                                                       Temperature                       Tackfree time
        a-a                                            35 

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