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BO-1 19
BODY - SEAT BELT PRETENSIONER
BO2HJ-02
DISPOSAL
HINT:
When scrapping vehicles equipped with a seat belt pretension-
er or disposing of a front seat outer belt (with seat belt preten-
sioner) always first activate the seat belt pretensioner in accor-
dance with the procedure described below. If any abnormality
occurs in the seat belt pretensioner operation, contact the SER-
VICE DEPT. of the TOYOTA MOTORS SALES, U.S.A., INC.
When disposing of a front seat outer belt (with seat belt preten-
sioner) activated in a collision, follow the same procedure given
in step 1-(e) in "DISPOSAL".
CAUTION:
S Never dispose of the front seat outer belt which has
an inactivated pretensioner.
S The seat belt pretensioner produces a sizeable ex-
SST ploding sound when it activates, so perform the op-
eration out-of-door and where it will not create a nui-
sance to nearby residents.
S When activating the seat belt pretensioner, always
AB0152 use the specified SST. (SRS Airbag Deployment Tool)
Perform the operation in a place away from electrical
noise.
SST 09082-00700, 09082-00740
S When activating a front seat outer belt (with seat belt
pretensioner), perform the operation at least 10 m (33
ft) away from the front seat outer belt.
S Use gloves and safety glasses when handling a front
seat outer belt with activated pretensioner.
S Always wash your hands with water after completing
the operation.
S Do not apply water, etc. to a front seat outer belt with
the activated pretensioner.
2002 ECHO (RM884U)
Author : Date : 1439
BO-120
BODY - SEAT BELT PRETENSIONER
1. SEAT BELT PRETENSIONER ACTIVATION WHEN
SCRAPPING VEHICLE
HINT:
Battery
Have a battery ready as the power source to activate the seat
belt pretensioner.
SST
AB0158
(a) Check the functioning of SST.
CAUTION:
When activating the seat belt pretensioner, always use the
specified SST: SRS Airbag Deployment Tool.
SST
SST 09082-00700, 09082-00740
AB0152
(1) Connect the SST to the battery.
Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
Battery
ative (-) terminal.
HINT:
SST Do not connect the yellow connector which will be connected
with the seat belt pretensioner.
AB0158
(2) Press the SST activation switch, and check the LED
of the SST activation switch lights up.
SST CAUTION:
If the LED lights up when the activation switch is not being
pressed, SST malfunction is probable, so definitely do not
use the SST.
(b) Disconnect the pretensioner connector.
(1) Remove the front door scuff plate.
H01580 (2) 4-Door vehicle:
Remove the rear door scuff plate.
(3) 2-Door vehicle:
Remove the front door opening trim.
(4) 2-Door vehicle:
Remove the rear seat cushion (See page BO-101
or BO-106 ).
(5) 2-Door vehicle:
Remove the rear seatback (See page BO-101 or
BO-106 ).
2002 ECHO (RM884U)
Author : Date : 1440
BO-121
BODY - SEAT BELT PRETENSIONER
(6) 2-Door vehicle:
Remove the quarter trim.
(7) 4-Door vehicle:
Remove the center pillar lower garnish.
(8) Disconnect the pretensioner connector as shown in
the illustration.
(c) Install the SST.
(1) Buckle the front seat belt and check that there is no
looseness and slack in the front seat inner belt and
front seat outer belt.
H11075
(2) Connect the 2 SST, then connect them to the seat
belt pretensioner.
SST 09082-00700, 09082-00740
NOTICE:
SST To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
SST
Battery H13428
(3) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(4) Close all the doors and windows of the vehicle.
Battery NOTICE:
Take care not to damage the SST wire harness.
(5) Connect the SST red clip to the battery positive (+)
SST
terminal and the black clip to the negative (-) termi-
10 m (33 ft) or more nal.
R13455 (d) Activate the seat belt pretensioner.
(1) Confirm that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and activate the
seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously as the LED
of the SST activation switch lights up.
(e) Dispose of the front seat outer belt (with seat belt preten-
sioner).
2002 ECHO (RM884U)
Author : Date : 1441
BO-122
BODY - SEAT BELT PRETENSIONER
CAUTION:
S The front seat outer belt is very hot when the seat belt
pretensioner is activated, so leave it alone for at least
30 minutes after activation.
S Use gloves and safety glasses when handling a front
seat outer belt with the activated seat belt pretension-
er.
S Always wash your hands with water after completing
the operation.
S Do not apply water, etc. to a front seat outer belt with
the activated seat belt pretensioner.
HINT:
When scrapping a vehicle, activate the seat belt pretensioner
and scrap the vehicle with the activated front seat outer belt still
installed.
2. ACTIVATION WHEN DISPOSING OF FRONT SEAT
OUTER BELT ONLY
NOTICE:
S When disposing of the front seat outer belt (with seat
belt pretensioner) only, never use the customer's ve-
hicle to activate the seat belt pretensioner.
S Be sure to follow the procedure given on the next
page when activating the seat belt pretensioner.
HINT:
Have a battery ready as the power source when activating the
seat belt pretensioner.
(a) Remove the front seat outer belt (See page BO-1 10).
HINT:
Cut the belt near the seat belt retractor.
(b) Check the functioning of SST (See step 1-(a)).
SST 09082-00700, 09082-00740
Battery
SST
AB0158
(c) Install the SST.
(1) Connect the 2 SST, then connect them to the seat
belt pretensioner.
SST 09082-00700, 09082-00740
SST SST NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
Battery
H11079
2002 ECHO (RM884U)
Author : Date : 1442
BO-123
BODY - SEAT BELT PRETENSIONER
(2) Place the front seat outer belt on the ground and
cover it with the disc wheel with tire.
NOTICE:
Place the front seat outer belt as shown in the illustration.
(3) Move the SST at least 10 m (33 ft) away from the
disc wheel.
NOTICE:
Take care not to damage the SST wire harness.
SST SST H11080 (d) Activate the seat belt pretensioner.
(1) Connect the SST red clip to the battery positive (+)
terminal and black clip to the battery negative (-)
terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel.
(3) Press the SST activation switch and activate the
seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously as the LED
of the SST activation switch lights up.
Battery
SST
10 m (33 ft) or more
R05181
(e) Dispose of the front seat outer belt (with seat belt preten-
sioner).
CAUTION:
S The front seat outer belt is very hot when the seat belt
pretensioner is activated, so leave it alone for at least
30 minutes after activation.
S Use gloves and safety glasses when handling a front
seat outer belt with the activated seat belt pretension-
H11081 er.
S Always wash your hands with water after completing
the operation.
S Do not apply water, etc. to a front seat outer belt with
the activated seat belt pretensioner.
(1) Remove the disc wheel and SST.
(2) Place the front seat outer belt in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts.
2002 ECHO (RM884U)
Author : Date : 1443
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