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                                                                                       BO-1 19
                               BODY   -   SEAT BELT PRETENSIONER
                                                                                          BO2HJ-02


                              DISPOSAL
                              HINT:
                              When scrapping vehicles equipped with a seat belt pretension-
                              er or disposing of a front seat outer belt (with seat belt preten-
                              sioner) always first activate the seat belt pretensioner in accor-
                              dance with the procedure described below. If any abnormality
                              occurs in the seat belt pretensioner operation, contact the SER-
                              VICE DEPT. of the TOYOTA MOTORS SALES, U.S.A., INC.
                              When disposing of a front seat outer belt (with seat belt preten-
                              sioner) activated in a collision, follow the same procedure given
                              in step 1-(e) in "DISPOSAL".




                              CAUTION:
                               S  Never dispose of the front seat outer belt which has
                                  an inactivated pretensioner.
                               S  The seat belt pretensioner produces a sizeable ex-
       SST                        ploding sound when it activates, so perform the op-
                                  eration out-of-door and where it will not create a nui-
                                  sance to nearby residents.
                               S  When activating the seat belt pretensioner, always
                     AB0152       use the specified SST. (SRS Airbag Deployment Tool)
                                  Perform the operation in a place away from electrical
                                  noise.
                                  SST 09082-00700, 09082-00740
                               S  When activating a front seat outer belt (with seat belt
                                  pretensioner), perform the operation at least 10 m (33
                                  ft) away from the front seat outer belt.
                               S  Use gloves and safety glasses when handling a front
                                  seat outer belt with activated pretensioner.
                               S  Always wash your hands with water after completing
                                  the operation.
                               S  Do not apply water, etc. to a front seat outer belt with
                                  the activated pretensioner.




2002 ECHO (RM884U)

                                                Author :             Date :               1439
BO-120
                                          BODY     -   SEAT BELT PRETENSIONER

                                     1.      SEAT BELT PRETENSIONER ACTIVATION WHEN
                                             SCRAPPING VEHICLE
                                     HINT:
                       Battery
                                     Have a battery ready as the power source to activate the seat
                                     belt pretensioner.
         SST



                            AB0158



                                     (a) Check the functioning of SST.
                                     CAUTION:
                                     When activating the seat belt pretensioner, always use the
                                     specified SST: SRS Airbag Deployment Tool.
         SST
                                          SST 09082-00700, 09082-00740




                            AB0152



                                             (1)       Connect the SST to the battery.
                                                       Connect the red clip of the SST to the battery posi-
                                                       tive (+) terminal and the black clip to the battery neg-
                       Battery
                                                       ative (-) terminal.
                                     HINT:
         SST                         Do not connect the yellow connector which will be connected
                                     with the seat belt pretensioner.

                            AB0158



                                             (2)       Press the SST activation switch, and check the LED
                                                       of the SST activation switch lights up.
                     SST             CAUTION:
                                     If the LED lights up when the activation switch is not being
                                     pressed, SST malfunction is probable, so definitely do not
                                     use the SST.
                                     (b) Disconnect the pretensioner connector.
                                            (1) Remove the front door scuff plate.
                            H01580          (2) 4-Door vehicle:
                                                 Remove the rear door scuff plate.
                                            (3) 2-Door vehicle:
                                                 Remove the front door opening trim.
                                            (4) 2-Door vehicle:
                                                 Remove the rear seat cushion (See page BO-101
                                                 or BO-106 ).
                                            (5) 2-Door vehicle:
                                                 Remove the rear seatback (See page BO-101 or
                                                 BO-106 ).


2002 ECHO (RM884U)

                                                              Author :              Date :                1440
                                                                                                    BO-121
                                              BODY   -   SEAT BELT PRETENSIONER

                                                  (6)    2-Door vehicle:
                                                         Remove the quarter trim.
                                                  (7)    4-Door vehicle:
                                                         Remove the center pillar lower garnish.




                                                  (8)    Disconnect the pretensioner connector as shown in
                                                         the illustration.
                                            (c)   Install the SST.
                                                  (1) Buckle the front seat belt and check that there is no
                                                         looseness and slack in the front seat inner belt and
                                                         front seat outer belt.



                                   H11075



                                                  (2) Connect the 2 SST, then connect them to the seat
                                                      belt pretensioner.
                                                 SST 09082-00700, 09082-00740
                                            NOTICE:
      SST                                   To avoid damaging the SST connector and wire harness,
                                            do not lock the secondary lock of the twin lock.
                        SST

       Battery                     H13428



                                                  (3)    Move the SST to at least 10 m (33 ft) away from the
                                                         front of the vehicle.
                                                  (4)    Close all the doors and windows of the vehicle.
                      Battery               NOTICE:
                                            Take care not to damage the SST wire harness.
                                                  (5) Connect the SST red clip to the battery positive (+)
             SST
                                                       terminal and the black clip to the negative (-) termi-
            10 m (33 ft) or more                       nal.
                                   R13455   (d) Activate the seat belt pretensioner.
                                                  (1) Confirm that no one is inside the vehicle or within 10
                                                       m (33 ft) area around the vehicle.
                                                  (2) Press the SST activation switch and activate the
                                                       seat belt pretensioner.
                                            HINT:
                                            The seat belt pretensioner operates simultaneously as the LED
                                            of the SST activation switch lights up.
                                            (e) Dispose of the front seat outer belt (with seat belt preten-
                                                  sioner).


2002 ECHO (RM884U)

                                                               Author :            Date :              1441
BO-122
                                            BODY   -   SEAT BELT PRETENSIONER

                                          CAUTION:
                                           S     The front seat outer belt is very hot when the seat belt
                                                 pretensioner is activated, so leave it alone for at least
                                                 30 minutes after activation.
                                           S     Use gloves and safety glasses when handling a front
                                                 seat outer belt with the activated seat belt pretension-
                                                 er.
                                           S     Always wash your hands with water after completing
                                                 the operation.
                                           S     Do not apply water, etc. to a front seat outer belt with
                                                 the activated seat belt pretensioner.
                                          HINT:
                                          When scrapping a vehicle, activate the seat belt pretensioner
                                          and scrap the vehicle with the activated front seat outer belt still
                                          installed.
                                          2.     ACTIVATION WHEN DISPOSING OF FRONT SEAT
                                                 OUTER BELT ONLY
                                          NOTICE:
                                           S     When disposing of the front seat outer belt (with seat
                                                 belt pretensioner) only, never use the customer's ve-
                                                 hicle to activate the seat belt pretensioner.
                                           S     Be sure to follow the procedure given on the next
                                                 page when activating the seat belt pretensioner.
                                          HINT:
                                          Have a battery ready as the power source when activating the
                                          seat belt pretensioner.
                                          (a) Remove the front seat outer belt (See page BO-1 10).
                                          HINT:
                                          Cut the belt near the seat belt retractor.

                                          (b)   Check the functioning of SST (See step 1-(a)).
                                                SST 09082-00700, 09082-00740

                           Battery


         SST



                                 AB0158



                                          (c)  Install the SST.
                                               (1) Connect the 2 SST, then connect them to the seat
                                                      belt pretensioner.
                                               SST 09082-00700, 09082-00740
         SST         SST                  NOTICE:
                                          To avoid damaging the SST connector and wire harness,
                                          do not lock the secondary lock of the twin lock.

          Battery
                                 H11079



2002 ECHO (RM884U)

                                                              Author :              Date :               1442
                                                                                                    BO-123
                                               BODY   -   SEAT BELT PRETENSIONER

                                                    (2)   Place the front seat outer belt on the ground and
                                                          cover it with the disc wheel with tire.
                                             NOTICE:
                                             Place the front seat outer belt as shown in the illustration.
                                                   (3) Move the SST at least 10 m (33 ft) away from the
                                                        disc wheel.
                                             NOTICE:
                                             Take care not to damage the SST wire harness.
                     SST   SST   H11080      (d) Activate the seat belt pretensioner.
                                                   (1) Connect the SST red clip to the battery positive (+)
                                                        terminal and black clip to the battery negative (-)
                                                        terminal.
                                                   (2) Check that no one is within 10 m (33 ft) area around
                                                        the disc wheel.
                                                   (3) Press the SST activation switch and activate the
                                                        seat belt pretensioner.
                                             HINT:
                                             The seat belt pretensioner operates simultaneously as the LED
                                             of the SST activation switch lights up.




                                          Battery


                SST

                                           10 m (33 ft) or more
                                                                                                       R05181



                                             (e) Dispose of the front seat outer belt (with seat belt preten-
                                                 sioner).
                                             CAUTION:
                                              S  The front seat outer belt is very hot when the seat belt
                                                 pretensioner is activated, so leave it alone for at least
                                                 30 minutes after activation.
                                              S  Use gloves and safety glasses when handling a front
                                                 seat outer belt with the activated seat belt pretension-
                                 H11081          er.
                                              S  Always wash your hands with water after completing
                                                 the operation.
                                              S  Do not apply water, etc. to a front seat outer belt with
                                                 the activated seat belt pretensioner.
                                                 (1) Remove the disc wheel and SST.
                                                 (2) Place the front seat outer belt in a vinyl bag, tie the
                                                      end tightly and dispose of it in the same way as oth-
                                                      er general parts.



2002 ECHO (RM884U)

                                                                  Author :         Date :              1443



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