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BO-52
                                                  BODY   -   WINDSHIELD
                                                                                                       BO2IE-04



           Body                                 INSTALLATION
                                                1.    CLEAN AND SHAPE CONTACT SURFACE OF BODY
              Adhesive
                                                (a) Using a knife, cut away any rough areas on the body.
                                                HINT:
                                                Leave as much of the adhesive on the body as possible.
                                                (b) Clean the cutting surface of the adhesive with a shop rag
                                                      saturated in cleaner.
                                                HINT:
                                       BO4420
                                                Even if all the adhesive has been removed, clean the body.

                                                2.  CLEAN REMOVED GLASS
                                                (a) Using a scraper, remove the damaged stopper, dam and
                                                    adhesive sticking to the glass.
                                                (b) Clean the glass with cleaner.
                                                NOTICE:
                                                 S  Do not touch the glass face after cleaning it.
                                                 S  Be careful not to damage the glass.

                                       BO5231



                                                3.     INSTALL NEW STOPPERS
 A Type:
                                                Install new stoppers onto the glass.



                  7.0 mm (0.276 in.)


                       Stopper



 B Type:

              9.0 mm
              (0.35in.)




 H12714
 H00469                                H13145




2002 ECHO (RM884U)

                                                                   Author :            Date :            1372
                                                                                                         BO-53
                                               BODY   -   WINDSHIELD

                                              4.     INSTALL NEW DAM
              a                               Install a new dam with adhesive tape as shown in the illustra-
              a
                                              tion.
                                                     A: 7.0 mm (0.276 in.)
    a     a                                          B: 23.5 mm (0.925 in.)



                   b

                  b

  a-a                  b-b

              A                  B




                                     H12715



                                              5.    POSITION GLASS
                                              (a)   Using a suction rubber, place the glass in the correct posi-
                                                    tion.
                                              (b)   Check that all contacting parts of the glass rim are perfect-
                                                    ly even.
                                              (c)   Place reference marks between the glass and body.
                                              (d)   Remove the glass.

        Reference Marks              BO2821



                                              6.   CLEAN CONTACT SURFACE OF GLASS
                                              Using a cleaner, clean the contact surface which is black-col-
                                              ored area around the entire glass rim.
                                              NOTICE:
                                              Do not touch the glass face after cleaning it.




                                     BO4421



                                              7.    COAT CONTACT SURFACE OF BODY WITH PRIMER
   Primer M           Primer M                      "M"
                                              Using a brush, coat Primer M to the exposed part of body on the
                                              vehicle side.
                                              NOTICE:
                                               S    Let the primer coating dry for 3 minutes or more.
                                               S    Do not coat Primer M to the adhesive.
                  Primer M
                                               S    Do not keep any of the opened Primer M for later use.
              Adhesive               H02865



2002 ECHO (RM884U)

                                                                Author :              Date :               1373
BO-54
                                                              BODY   -    WINDSHIELD

                                                         8.    COAT CONTACT SURFACE OF GLASS WITH PRIMER
          a                                                    "G"
          a
                                                         (a) Using a brush or a sponge, coat the edge of the glass and
                                                               the contact surface with Primer G.
    b b                                                  (b) When the primer is coated wrongly to the area other than
                                                               the specified, wipe it off with a clean shop rag before the
                                                               primer dries.
                                                         NOTICE:
                   c
                                                          S    Let the primer coating dry for 3 minutes or more.
                   c                                      S    Do not keep any of the opened Primer G for later use.
   a-a (A Type)              a-a (B Type)                9.    APPLY ADHESIVE
                                                         (a) Cut off the tip of the cartridge nozzle.
                                                               Part No. 08850-00801 or equivalent
                                                         HINT:
   b-b                     c-c
                                                         After cutting off the tip, use all adhesive within the time de-
                                                         scribed in the table below.
                                                                         Temperature                 Tackfree time
               Primer G                                                  35 



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