Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm cl cluped insp
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CL-2
CLUTCH - CLUTCH PEDAL
CLUTCH PEDAL
Push Rod Play Adjust Point CL09S-01
INSPECTION
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal Height Pedal height from dash panel:
Adjust Point 134.3 - 144.3 mm (5.287 - 5.681 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
Loosen the lock nut and turn the stopper bolt until the height is
correct. Tighten the lock nut.
Pedal Height
Push Rod
Play
D07734
3. CHECK THAT PEDAL FREE PLAY AND PUSH ROD
PLAY ARE CORRECT
(a) Push in on the pedal until the beginning of clutch resis-
tance is felt.
Pedal free play: 5.0 - 15.0 mm (0.197 - 0.591 in.)
(b) Gently push on the pedal until the resistance begins to in-
crease a little.
Push rod play at pedal top:
Pedal Free Play
CL0102 1.0 - 5.0 mm (0.039 - 0.197 in.)
4. IF NECESSARY, ADJUST PEDAL FREE PLAY AND
PUSH ROD PLAY
(a) Loosen the lock nut and turn the push rod until the free
play and push rod play are correct.
(b) Tighten the lock nut.
(c) After adjusting the pedal free play, check the pedal
height.
5. CHECK CLUTCH RELEASE POINT
(a) Pull the parking brake lever and install wheel stopper.
(b) Start the engine and idle the engine.
(c) Without depressing the clutch pedal, slowly shift the shift
lever into reverse position until the gears contact.
2002 ECHO (RM884U)
Author : Date : 866
CL-3
CLUTCH - CLUTCH PEDAL
(d) Gradually depress the clutch pedal and measure the
stroke distance from where the gear noise stops (release
point) up to the full stroke end position.
25 mm (0.98 in.) or more Standard distance:
Release 25 mm (0.98 in.) or more
Point
(From pedal stroke end position to release point)
If the distance is not as specified, perform the following opera-
Full Stroke tion.
End Position
CL0512 S Check pedal height.
S Check push rod play and pedal free play.
S Bleed clutch line.
S Check clutch cover and disc.
6. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch ped-
al is released.
(b) Check that the engine starts when the clutch pedal is fully
depressed.
If necessary, replace the clutch start switch.
Clutch Start
Switch
D07735
7. INSPECT CLUTCH START SWITCH CONTINUITY
Check the continuity between terminals when the switch is ON
and OFF.
Switch position Condition
ON (pushed) Continuity
OFF (free) No continuity
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