Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm cl trou pst

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pst


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                                                                                                               CL-1
                                             CLUTCH     -   TROUBLESHOOTING


TROUBLESHOOTING
                                                                                                               CL02N-06


PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
                            Symptom                                        Suspect Area                   See page

                                                   12.Engine mounting (Loosen)                               -
                                                   13.Clutch disc (Runout is excessive)                    CL-14
                                                   14.Clutch disc (Oily)                                   CL-14
Clutch grabs/chatters                              15.Clutch disc (Worn out)                               CL-14
                                                   16.Clutch disc torsion rubber (Damaged)                 CL 14
                                                                                                           CL-14
                                                   17.Clutch disc (Glazed)                                 CL 14
                                                                                                           CL-14
                                                   18.Diaphragm spring (Out of tip alignment)              CL-14
                                                   1. Clutch line (Air in line)                             -
Clutch pedal spongy
        edal s ongy                                2. Master cylinder cu (Damaged)
                                                                        cup                                CL-4
                                                                                                           CL 4
                                                   3. Release cylinder cup (Damaged)                       CL-9

                                                   1 Release bearing (Worn, dirty, or damaged)
                                                   1.                (Worn dirty                           CL 14
                                                                                                           CL-14
Clutch noisy
                                                   2. Clutch di    i     bb (D
                                                   2 Cl h disc torsion rubber (Damaged) d)                 CL 14
                                                                                                           CL-14
                                                   1.   Clutch pedal (Free play out of adjustment)
                                                                edal         lay                           CL-2
                                                   2.   Clutch disc (Oily)                                 CL-14
                                                   3.   Clutch disc (Worn out)                             CL-14
                                                                                                           CL 14
Cl t h slips
Clutch li
                                                   4.   Diaphragm s ring (Damaged)
                                                        Dia hragm spring                                   CL 14
                                                                                                           CL-14
                                                   5.   Pressure plate (Distortion)
                                                                   late                                    CL 14
                                                                                                           CL-14
                                                   6.   Flywheel (Distortion)                                -

                                                   1.
                                                   1 Clutch pedal (Free play out of adjustment)            CL-2
                                                   2 Clutch line (Air in line)
                                                   2.                                                        -
                                                   3.
                                                   3 Master cylinder cup (Damaged)                         CL 4
                                                                                                           CL-4
                                                   4.
                                                   4 Release cylinder cup (Damaged)                        CL 9
                                                                                                           CL-9
                                                   5.
                                                   5 Clutch disc (out of true)                             CL 14
                                                                                                           CL-14
                                                   6 Cl tch disc (R no t is e cessi e)
                                                   6. Clutch      (Runout excessive)                       CL-14
                                                                                                           CL 14
Clutch does not di
Cl t h d      t disengage                          7 Cl t h di (Lining broken)
                                                   7. Clutch disc (Li i b k )                              CL-14
                                                                                                           CL 14
                                                   8 Cl t h di (Di t or b
                                                   8. Clutch disc (Dirty burned) d)                        CL-14
                                                                                                           CL 14
                                                   9. Clutch disc (Oil )
                                                      Cl h di (Oily)                                       CL-14
                                                                                                           CL
                                                   10.Clutch disc (Lack of spline grease)                  CL-14
                                                   11.Diaphragm spring (
                                                              g         g (Damaged)
                                                                                g )                        CL-14
                                                   12.Diaphragm spring (Out of tip alignment)
                                                              g         g(            g     )              CL-14
                                                   13.Pressure plate (Distortion)                          CL-14




 2002 ECHO (RM884U)

                                                                     Author :                    Date :        865



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