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EM-42
                                ENGINE MECHANICAL       -   CYLINDER HEAD
                                                                                                              EM16M-01


                                             REASSEMBLY
                                             HINT:
                                             S       Thoroughly clean all parts to be assembled.
                                             S       Before installing the parts, apply fresh engine oil to all slid-
                                                     ing and rotating surfaces.
                                             S       Replace oil seals with new ones.




                                             1.     INSTALL WATER HOSE UNIONS
    15 mm            18 mm
                                             HINT:
                                             When using a new cylinder head, water hose unions must be
                                             installed.
                                             (a) Mark the standard position away from the edge, onto the
                                                    water hose union.


 For Radiator Hose For Water Bypass Hose
                                    A11230



                                             (b)     Apply adhesive to the water hose union hole of the cylin-
               Adhesive                              der head.
                                                     Adhesive:
                                                     Part No.08833-00070, THREE BOND 1324 or
                                                     equivalent




                                    A11231



                                             (c)  Using a press, press in a new water hose union until there
                                                  is protruding from the cylinder head.
                                                  Standard protrusion:
                                B
                                                  A 29 mm (1.14 in.)
                                                  B 44 mm (1.73 in.)
                                             NOTICE:
                                             Avoid pressing a new water hose union in too far by mea-
        A                                    suring the amount of protrusion while pressing.
                                    A11232



                                             2.      INSTALL VALVES
            SST                              (a)     Using SST, push in a new oil seal.
                                                     SST 09201-41020




                                    A01063



2002 ECHO (RM884U)

                                                                   Author :               Date :                656
                                                                                                              EM-43
                                 ENGINE MECHANICAL       -   CYLINDER HEAD

                                                 HINT:
    Intake                   Exhaust
               Mark                              The intake valve oil seal is light brown and the exhaust valve oil
               "NOK"                             seal is gray.
                                                 NOTICE:
                                                 Pay much attention assembling the oil seal for intake and
                                                 exhaust. Assembling the wrong one may cause a failure.

                         Gray Surface
   Light Brown Surface
                                        S05923



                                                 (b)   Install the valve (1), spring (2), valve spring (3), and spring
                                                       retainer (4).


  (1)

                 (3)
                       (4)
         (2)                            A01065



                                                 (c)   Using SST, compress the valve spring and place the 2
                                                       keepers around the valve stem.
                                                       SST 09202-70020 (09202-00010)




                       SST
                                        A01061



                                                 (d)  Using a plastic-faced hammer and the valve stem (not in
                                                      use) tip wound with vinyl tape, lightly tap the valve stem
                                                      tip to ensure a proper fit.
                                                 NOTICE:
                                                 Be careful not to damage the valve stem tip.
                                                 3.   INSTALL VALVE LIFTERS
                                                 (a) Install the valve lifter.
                                                 (b) Check that the valve lifter rotates smoothly by hand.
                                        A07307




2002 ECHO (RM884U)

                                                                   Author :               Date :                657



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