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EM-42
ENGINE MECHANICAL - CYLINDER HEAD
EM16M-01
REASSEMBLY
HINT:
S Thoroughly clean all parts to be assembled.
S Before installing the parts, apply fresh engine oil to all slid-
ing and rotating surfaces.
S Replace oil seals with new ones.
1. INSTALL WATER HOSE UNIONS
15 mm 18 mm
HINT:
When using a new cylinder head, water hose unions must be
installed.
(a) Mark the standard position away from the edge, onto the
water hose union.
For Radiator Hose For Water Bypass Hose
A11230
(b) Apply adhesive to the water hose union hole of the cylin-
Adhesive der head.
Adhesive:
Part No.08833-00070, THREE BOND 1324 or
equivalent
A11231
(c) Using a press, press in a new water hose union until there
is protruding from the cylinder head.
Standard protrusion:
B
A 29 mm (1.14 in.)
B 44 mm (1.73 in.)
NOTICE:
Avoid pressing a new water hose union in too far by mea-
A suring the amount of protrusion while pressing.
A11232
2. INSTALL VALVES
SST (a) Using SST, push in a new oil seal.
SST 09201-41020
A01063
2002 ECHO (RM884U)
Author : Date : 656
EM-43
ENGINE MECHANICAL - CYLINDER HEAD
HINT:
Intake Exhaust
Mark The intake valve oil seal is light brown and the exhaust valve oil
"NOK" seal is gray.
NOTICE:
Pay much attention assembling the oil seal for intake and
exhaust. Assembling the wrong one may cause a failure.
Gray Surface
Light Brown Surface
S05923
(b) Install the valve (1), spring (2), valve spring (3), and spring
retainer (4).
(1)
(3)
(4)
(2) A01065
(c) Using SST, compress the valve spring and place the 2
keepers around the valve stem.
SST 09202-70020 (09202-00010)
SST
A01061
(d) Using a plastic-faced hammer and the valve stem (not in
use) tip wound with vinyl tape, lightly tap the valve stem
tip to ensure a proper fit.
NOTICE:
Be careful not to damage the valve stem tip.
3. INSTALL VALVE LIFTERS
(a) Install the valve lifter.
(b) Check that the valve lifter rotates smoothly by hand.
A07307
2002 ECHO (RM884U)
Author : Date : 657
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