Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm in repins geninf

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IN-4
                                      INTRODUCTION    -   REPAIR INSTRUCTIONS


                                              REPAIR INSTRUCTIONS                                        IN0DC-06


                                              GENERAL INFORMATION
                                              BASIC REPAIR HINT
                                              (a) Use fender, seat and floor covers to keep the vehicle
                                                  clean and prevent damage.
                                              (b) During disassembly, keep parts in the appropriate order
                                                  to facilitate reassembly.
                                     FI1066
                                              (c) Installation and removal of battery terminal:
                                                  (1) Before performing electrical work, disconnect the
                                                         negative (-) terminal cable from the battery.
                                                  (2) If it is necessary to disconnect the battery for in-
                                                         spection or repair, first disconnect the negative (-)
                                                         terminal cable.
                                                  (3) When disconnecting the terminal cable, to prevent
                                                         damage to the battery terminal, loosen the cable
                                                         nut and raise the cable straight up without twisting
                                                         or prying it.
                                                  (4) Clean the battery terminals and cable ends with a
                                                         clean shop rag. Do not scrape them with a file or oth-
                                                         er abrasive objects.
                                                  (5) Install the cable ends to the battery terminals after
                                                         loosening the nut, and tighten the nut after installa-
                                                         tion. Do not use a hammer to tap the cable ends
                                                         onto the terminals.
                                                  (6) Be sure the cover for the positive (+) terminal is
                                                         properly in place.
                                              (d) Check hose and wiring connectors to make sure that they
                                                  are connected securely and correctly.
                                              (e) Non-reusable parts
                                                  (1) Always replace cotter pins, gaskets, O-rings, oil
                                                         seals, etc. with new ones.
                                                  (2) Non-reusable parts are indicated in the component
                                                         illustrations by the "z" symbol.




                                              (f)   Precoated parts
                                                    Precoated parts are bolts, nuts, etc. that are coated with
                                                    a seal lock adhesive at the factory.
                                                    (1) If a precoated part is retightened, loosened or
                                                         caused to move in any way, it must be recoated with
                                                         the specified adhesive.
                                                    (2) When reusing precoated parts, clean off the old
                      Seal Lock Adhesive                 adhesive and dry with compressed air. Then apply
                                     Z11554              the specified seal lock adhesive to the bolt, nut or
                                                         threads.
 2002 ECHO (RM884U)

                                                                 Author :             Date :                  4
                                                                                                          IN-5
                                      INTRODUCTION    -   REPAIR INSTRUCTIONS

                                                   (3)    Precoated parts are indicated in the component il-
                                                          lustrations by the "L" symbol.
                                             (g)   When necessary, use a sealer on gaskets to prevent
                                                   leaks.
                                             (h)   Carefully observe all specifications for bolt tightening
                                                   torques. Always use a torque wrench.
                                             (i)   Use of special service tools (SST) and special service ma-
                                                   terials (SSM) may be required, depending on the nature
                                                   of the repair. Be sure to use SST and SSM where speci-
                                                   fied and follow the proper work procedure. A list of SST
                                                   and SSM can be found in Preparation section in this
                                                   manual.




Medium Current Fuse and High Current Fuse    (j)   When replacing fuses, be sure the new fuse has the cor-
        Equal Amperage Rating                      rect amperage rating. DO NOT exceed the rating or use
                                                   one with a lower rating.




                                    BE1367




             Illustration                    Symbol                        Part Name            Abbreviation


                                                                FUSE                             FUSE



                                                                MEDIUM CURRENT FUSE              M-FUSE



                                                                HIGH CURRENT FUSE                H-FUSE



                                                                FUSIBLE LINK                     FL



                                                                CIRCUIT BREAKER                  CB



                                                                                                          V00076



2002 ECHO (RM884U)

                                                                Author :               Date :             5
IN-6
                                 INTRODUCTION        -   REPAIR INSTRUCTIONS

                                         (k)   Care must be taken when jacking up and supporting the
                                               vehicle. Be sure to lift and support the vehicle at the prop-
                                               er locations (See page IN-8 ).
                                                S    Cancel the parking brake on the level place and
                                                     shift the transmission in Neutral (or N position).
                                                S    When jacking up the front wheels of the vehicle, at
                                                     first place stoppers behind the rear wheels.
                                                S    When jacking up the rear wheels of the vehicle, at
                                                     first place stoppers before the front wheels.
                                                S    When either the front or rear wheels only should be
                                                     jacked up, set rigid racks and place stoppers in front
                                                     and behind the other wheels on the ground.
                                                S    After the vehicle is jacked up, be sure to support it
                                                     on rigid racks. It is extremely dangerous to do any
                                                     work on a vehicle raised on a jack alone, even for
                                                     a small job that can be finished quickly.
                                         (l)   Observe the following precautions to avoid damage to the
                                               following parts:
                                               (1) Do not open the cover or case of the ECU unless
                                                     absolutely necessary. (If the IC terminals are
                                                     touched, the IC may be destroyed by static electric-
                                                     ity.)




                                               (2)       To disconnect vacuum hoses, pull off the end, not
       WRONG          CORRECT                            the middle of the hose.
                                               (3)       To pull apart electrical connectors, pull on the con-
                                                         nector itself, not the wires.
                                               (4)       Be careful not to drop electrical components, such
                                                         as sensors or relays. If they are dropped on a hard
                                                         floor, they should be replaced and not reused.
                                               (5)       When steam cleaning an engine, protect the elec-
                                IN0253                   tronic components, air filter and emission-related
                                                         components from water.
                                               (6)       Never use an impact wrench to remove or install
       WRONG          CORRECT                            temperature switches or temperature sensors.
                                               (7)       When checking continuity at the wire connector, in-
                                                         sert the tester probe carefully to prevent terminals
                                                         from bending.
                                               (8)       When using a vacuum gauge, never force the hose
                                                         onto a connector that is too large. Use a step-down
                                                         adapter for adjustment. Once the hose has been
                                IN0252                   stretched, it may leak air.

 2002 ECHO (RM884U)

                                                                Author :             Date :               6
                                                                                        IN-7
                      INTRODUCTION    -   REPAIR INSTRUCTIONS


Example                       (m)   Installation and removal of vacuum hose:
                                    (1) When disconnecting vacuum hoses, use tags to
                                           identify where they should be reconnected to.
                                    (2) After completing a job, double check that the vacu-
                                           um hoses are properly connected. A label under the
                                           hood shows the proper layout.
                              (n)   Unless otherwise stated, all resistance is measured at an
                                    ambient temperature of 20



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