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Maintenance


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                                                                                   MA-1 1
                                   MAINTENANCE   -   BODY


BODY
                                                                                    MA02V-02


INSPECTION
1.  TIRE ROTATION
Check the owner's manual supplement in which the maintenance schedule is shown.
2.  FINAL INSPECTION
(a) Check the operation of the body parts:
     S    Hood:
           S     Auxiliary catch operates properly
           S     Hood locks securely when closed
     S    Front and rear doors:
           S     Door locks operate properly
           S     Doors close properly
     S    Back door:
           S     Door lock operates properly
     S    Seats:
           S     Seat adjusts easily and locks securely in any position
           S     Front seat back locks securely in any position
           S     Folding-down rear seat backs look securely.
(b) Be sure to deliver a clean car. Especially check:
     S    Steering wheel
     S    Shift lever knob
     S    All switch knobs
     S    Door handles
     S    Seats




2004 LAND CRUISER (RM1071U)

                                                            Author :      Date :     59
                                                                                                     MA-7
                                MAINTENANCE     -   BRAKE


                                       BRAKE                                                         MA02T-02


                                       INSPECTION
                                       1.     INSPECT BRAKE LINE PIPES AND HOSES
                                       HINT:
                                       Check in a well lighted area. Check the entire circumference
                                       and length of the brake hoses using a mirror as required. Turn
                                       the front wheels fully right or left before checking the front brake.
                              MA0055
                                       (a) Check the all brake lines and hoses for damage.
                                       (b) Check the all brake lines and hoses for wear.
                                       (c) Check the all brake lines and hoses for deformation.
                                       (d) Check the all brake lines and hoses for cracks.
                                       (e) Check the all brake lines and hoses for corrosion.
                                       (f)    Check the all brake lines and hoses for leaks.
                                       (g) Check the all brake lines and hoses for bends.
                                       (h) Check the all brake lines and hoses for twists.
                                       (i)    Check all clamps for tightness and connections for leak-
                                              age.
                                       (j)    Check that the hoses and lines are clear of sharp edges,
                                              moving parts and the exhaust system.
                                       (k) Check that the lines installed in grommets pass through
                                              the center of the grommets.
                                       2.     INSPECT FRONT AND REAR BRAKE PADS AND
                                              DISCS
                                              (FRONT PADS: See page BR-16 )
                                              (REAR PADS: See page BR-25 )
                                              (FRONT DISCS: See page BR-21 )
                                              (REAR DISCS: See page BR-30 )
                                       3.     INSPECT PARKING BRAKE LININGS AND DRUMS
                                              (See page BR-36 )




2004 LAND CRUISER (RM1071U)

                                                            Author :            Date :                55
MA-8
              MAINTENANCE     -   CHASSIS


                     CHASSIS                                                     MA02U-07


                     INSPECTION
                     1.     INSPECT STEERING LINKAGE
                     (a) Check the steering linkage for looseness or damage.
                     (b) Check the tie rod ends do not have excessive play.
                     (c) Check the dust seals and boots are not damaged.
                     (d) Check the boot clamps are not loose.
                     (e) Check the inspect the dust cover for damage.
                     2.     INSPECT SRS AIRBAG (See pages RS-18 , RS-32 )
                     3.     INSPECT STEERING GEAR HOUSING OIL
                     Check the steering gear housing for oil leakage.
                     If leakage is found, check for cause and repair.




                     4.    INSPECT BALL JOINTS AND DUST COVERS
                     (a)   Jack up the front of the vehicle and support it with stands.
       Dust Cover    (b)   Make sure the front wheels are in a straight-ahead posi-
                           tion, and depress the brake pedal.
                     (c)   Jack up the lower suspension arm until there is about half
                           a load on the front suspension.
                     (d)   Inspect the dust cover for damage.

            B04566



                     5.   INSPECT DRIVE SHAFT BOOTS
                     Inspect the drive shaft boots for clamp looseness, grease leak-
                     age or damage.
                     6.   INSPECT AUTOMATIC TRANSMISSION OIL LEVEL
                          (See page AT-3-1 )




            B04567



                     7.    INSPECT TRANSFER AND DIFFERENTIAL OIL LEVEL
                     (a)   Transfer:
                           Remove the filler plug and feel inside the hole with your
                           finger. Check that the oil comes to within 5 mm (0.20 in.)
                           of the bottom edge of the hole. If the level is low, add oil
                           until it begins to run out of the filler hole.
                           Transfer oil: See page TR-6

            B06414




                                        Author :             Date :                 56
                                                                                            MA-9
                          MAINTENANCE   -   CHASSIS

                               (b)   Differential:
                                     Remove the filler plug and feel inside the hole with your
                                     finger. Check that the oil comes to within 5 mm (0.20 in.)
                                     of the bottom edge of the hole. If the level is low, add oil
                                     until it begins to run out of the filler hole.
                                     Front differential oil: See page SA-35
                                     Rear differential oil: See page SA-95
                               8.    REPLACE AUTOMATIC TRANSMISSION FLUID (See
                      B06412         page AT-3-1 )

                               9.    REPLACE TRANSFER AND DIFFERENTIAL OIL
                               (a)   Remove the drain plug and drain the oil.
                               (b)   Reinstall the drain plug securely.
                               (c)   Add new oil until it begins to run out of the filler hole.
                                     Transfer oil: See page TR-6
                                     Front differential oil: See page SA-35

             Drain Plug
                      B06415



                                    Rear differential oil: See page SA-95
                               10.  REPACK FRONT WHEEL BEARINGS AND DRIVE
                                    SHAFT BUSHING GREASE
                               (a) Change the front wheel bearing grease (See page
                                    SA-16 ).
                               NOTICE:
                               Maintenance free for rear wheel bearing.
                               (b) Repack the drive shaft bushing grease (See page
Drain Plug            B06413        SA-33 ).
                               11. LUBRICATE PROPELLER SHAFT AND TIGHTEN
                                    BOLTS
                               (a) Lubricate chassis components, referring to the lubrication
                                    chart. Before pumping in grease, wipe off any mud and
                                    dust on the grease fitting.




                                                 Author :              Date :                57
MA-10
                                       MAINTENANCE   -   CHASSIS

                                                   Grease grade:
                                                   Lithium base chassis grease (NLGI No.2)




                                         1                 1




                                               2




Lubricating Positions: 1. Spider
                       2. Slide Yoke                                                                  B06416



                                             (b)   Tightening bolts for propeller shaft (See page PR-7 ).




                                                               Author :             Date :             58
MA-6
                                      MAINTENANCE   -   ENGINE


ENGINE
                                                                                                    MA02S-01


INSPECTION
HINT:
Inspect these items when the engine is cold.
1.    REPLACE TIMING BELT (See page EM-15 )
2.    INSPECT VALVE CLEARANCE (See page EM-4 )
3.    INSPECT DRIVE BELT (See page CH-2 )
4.    REPLACE ENGINE OIL AND OIL FILTER (See page LU-2 )
5.    REPLACE ENGINE COOLANT (See page CO-2 )
6.    INSPECT EXHAUST PIPES AND MOUNTINGS
Visually inspect the pipes, hangers and connections for severe corrosion, leaks or damage.
7.    REPLACE AIR CLEANER FILTER
Replace the air cleaner filter with a new one.
8.    INSPECT FUEL LINES, CONNECTIONS AND FUEL VAPOR CONTROL VALVE (See page
      EC-5 )
Visually inspect the fuel lines for cracks, leakage loose connections, deformation or tank band looseness.
9.    INSPECT GASKET IN FUEL TANK CAP (See page EC-5 )
10. REPLACE SPARK PLUGS (See page IG-1 )
11. California, Massachusetts and New York:
      INSPECT CHARCOAL CANISTER (See page EC-5 )




2004 LAND CRUISER (RM1071U)

                                                                 Author :         Date :               54
MA-2
                                       MAINTENANCE   -   INSIDE VEHICLE


INSIDE VEHICLE
                                                                                                       MA02Q-01


GENERAL MAINTENANCE
These are the maintenance and inspection items which are considered to be owner's responsibility. They
can be done by the owner or be can have them done at a service shop. These items include those which
should be checked on a daily basis, those which, in most cases, do not require (special) tools and those
which are considered to be reasonable for the owner to do. Items and procedures for general maintenance
are as follows.
1.   GENERAL NOTES
 S   Maintenance items may very from country and country. Check the owner's manual supplement in
     which the maintenance schedule is shown.
 S   Every service items in the periodic maintenance schedule must be performed.
 S   Periodic maintenance service must be performed according to whichever interval in the periodic main-
     tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
 S   Maintenance service after the last period should be performed at the same time interval as before un-
     less otherwise noted.
 S   Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2.   LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlights aim.
3.   WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4.   HORN
Check that it is working.
5.   WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6.   WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7.   WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner at defroster
mode.
8.   REAR VIEW MIRROR
Check that it is mounted securely.
9.   SUN VISORS
Check that they move freely and mounted securely.
10. STEELING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that all front seat controls such as seat adjusters, seatback recliner, etc. operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
     latch position.
(d) For folding-down rear seat backs, check that the latches look securely.
12. SEAT BELTS
(a) Check that the seat belt system such as buckles, retractors and anchors operate properly and smooth-
     ly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.

 2004 LAND CRUISER (RM1071U)

                                                                Author :            Date :                50
                                                                                                       MA-3
                                       MAINTENANCE    -   INSIDE VEHICLE

13. ACCELERATOR PEDAL
Check the pedal for smooth operation and uneven pedal effort or catching.
14. BRAKE PEDAL (See page BR-9 )
(a) Check that pedal for smoothly operation.
(b) Check that the pedal has the proper reserve distance and freeplay.
15. BRAKE BOOSTER (See page BR-40 )
Check the brake booster function.
16. BRAKES
At a safe place, check that the brakes do not pull to one side when applied.
17. PARKING BRAKE (See page BR-14 )
(a) Check that the lever has the proper travel.
(b) On a safe incline, check that the vehicle is held securely with only the parking brake applied.
18. AUTOMATIC TRANSMISSION "PARK" MECHANISM
(a) Check the lock release button of the selector level for proper and smooth operation.
(b) On a safe incline, check that the vehicle is held securely with the selector lever in the "P" position and
      all brakes released.




 2004 LAND CRUISER (RM1071U)

                                                                Author :            Date :              51
                                                                                                    MA-1
                                      MAINTENANCE   -   OUTSIDE VEHICLE


OUTSIDE VEHICLE
                                                                                                    MA02P-02


GENERAL MAINTENANCE
These are some maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop. These items include those
which should be checked on a daily basis, those which, in most cases, do not require (special) tools and
those which are considered to be reasonable for the owner to do. Items and procedures for general mainte-
nance are as follows.
1.   GENERAL NOTES
 S   Maintenance items may very from country and country. Check the owner's manual supplement in
     which the maintenance schedule is shown.
 S   Every service items in the periodic maintenance schedule must be performed.
 S   Periodic maintenance service must be performed according to whichever interval in the periodic main-
     tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
 S   Maintenance service after the last period should be performed at the same time interval as before un-
     less otherwise noted.
 S   Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2.   TIRES
(a) Check the pressure with a gauge. If necessary, adjust.
(b) Check for cuts, damage or excessive wear.
3.   WHEEL NUTS
When checking the tires, check the nuts for looseness or for missing nuts. If necessary, tighten them.
4.   TIRE ROTATION
Check the owner's manual supplement in which the maintenance schedule is shown.
5.   WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not wipe clean. If necessary, replace.
6.   FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or other fluid.
(b) If you smell gasoline fumes or notice any leak, have the cause found and corrected.
7.   DOORS AND ENGINE HOOD
(a) Check that all doors and the tailgate operate smoothly, and that all larches lock securely.
(b) Check that the engine hood secondary latch secures the hood from opening when the primary latch
     is released.




2004 LAND CRUISER (RM1071U)

                                                              Author :           Date :              49
MA-4
                                        MAINTENANCE    -   UNDER HOOD


UNDER HOOD
                                                                                                          MA02R-05


GENERAL MAINTENANCE
1.   GENERAL NOTICE
 S   Maintenance items may vary from country to country. Check the owner's manual supplement in which
     the maintenance schedule is shown.
 S   Every service item in the periodic maintenance schedule must be performed.
 S   Periodic maintenance service must be performed according to whichever interval in the periodic main-
     tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
 S   Maintenance services after the last period should be performed at the same interval as before unless
     otherwise noted.
 S   Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2.   WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3.   ENGINE COOLANT LEVEL
     Check that the coolant level is between the LEVEL lines on the see-through reservoir at normal tem-
     perature (20



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