Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Land Cruiser 1986.1998-2007 Approved 98-07 Preparation
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>> Download Preparation documenatation <<Text preview - extract from the documentPP-80
PREPARATION - AIR CONDITIONING
PP1AG-01
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
Thermometer Sernsor
Torque wrench
Dial indicator Magnetic clutch
Plastic hammer Magnetic clutch
2004 LAND CRUISER (RM1071U)
Author : Date : 139
PP-81
PREPARATION - AIR CONDITIONING
PP1AH-01
LUBRICANT
Item Capacity Classification
Compressor oil - ND-OIL 8 or equivalent
When replacing condenser 40 cc (1.4 fl. oz.)
When replacing evaporator 40 cc (1.4 fl. oz.)
2004 LAND CRUISER (RM1071U)
Author : Date : 140
PP-79
PREPARATION - AIR CONDITIONING
PP1AF-04
RECOMMENDED TOOLS
09040-0001 1 Hexagon Wrench Set . Expansion valve
(09043-20050) Socket Hexagon Wrench 5. 5.0 mm (0.20 in.)
09082-00040 TOYOTA Electrical Tester.
2004 LAND CRUISER (RM1071U)
Author : Date : 138
PP-77
PREPARATION - AIR CONDITIONING
AIR CONDITIONING
PP1AE-03
SST (Special Service Tools)
07110-58060 Air Conditioner Service Tool Set
(07117-58060) Refrigerant Drain Service Valve
(07117-58070) T-Joint
(07117-58080) Quick Disconnect Adapter High pressure side
(07117-58090) Quick Disconnect Adapter Low pressure side
(07117-88060) Refrigerant Charging Hose High pressure side
(Color: Red)
(07117-88070) Refrigerant Charging Hose Low pressure side
(Color: Blue)
(07117-88080) Refrigerant Charging Hose Utility
(Color: Green)
07112-66040 Magnetic Clutch Remover
07112-76060 Magnetic Clutch Stopper
07116-38360 Gas Leak Detector Assembly
09870-00015 A/C Quick Joint Puller No.1 Suction tube
2004 LAND CRUISER (RM1071U)
Author : Date : 136
PP-78
PREPARATION - AIR CONDITIONING
09870-00025 A/C Quick Joint Puller No.2 Liquid tube
95994-10010 Snap Ring Pliers
(DENSO Part No.)
95994-10020 Snap Ring Pliers
(DENSO Part No.)
2004 LAND CRUISER (RM1071U)
Author : Date : 137
PP-31
PREPARATION - AUTOMATIC TRANSMISSION
PP1BQ-02
EQUIPMENT
OBD II scan tool
Torque wrench
Calipers Torque converter clutch
Straight edge Torque converter clutch
Dial indicator Drive plate runout
2004 LAND CRUISER (RM1071U)
Author : Date : 90
PP-32
PREPARATION - AUTOMATIC TRANSMISSION
PP1BR-03
LUBRICANT
Item Capacity Classification
Automatic transmission fluid
Dry fill 10.6 liters (11.2 US qts, 9.3 lmp qts) ATF WS
Drain and refill 3.0 liters (3.2 US qts, 2.6 lmp qts)
2004 LAND CRUISER (RM1071U)
Author : Date : 91
PP-30
PREPARATION - AUTOMATIC TRANSMISSION
PP1BP-02
RECOMMENDED TOOLS
09082-00040 TOYOTA Electrical Tester.
2004 LAND CRUISER (RM1071U)
Author : Date : 89
PP-29
PREPARATION - AUTOMATIC TRANSMISSION
AUTOMATIC TRANSMISSION
PP3XT-01
SST (Special Service Tools)
09350-30020 TOYOTA Automatic Transmission
Tool Set
(09351-32020) Stator Stopper
09992-00095 Automatic Transmission Oil
Pressure Gauge Set
(09992-00231) Adaptor C
(09992-00271) Gauge Assy
2004 LAND CRUISER (RM1071U)
Author : Date : 88
PP-71
PREPARATION - BODY ELECTRICAL
PP0O2-26
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
Heat light Seat heater
Hexagon wrench (6 mm) Power seat
Torque wrench
Masking tape Rear window defogger wire
Tin foil Rear window defogger wire
2004 LAND CRUISER (RM1071U)
Author : Date : 130
PP-70
PREPARATION - BODY ELECTRICAL
PP0O1-19
RECOMMENDED TOOLS
09041-00030 Torx Driver T30 . For removing and installing
steering wheel pad
09042-00010 Torx Socket T30 . For removing and installing
steering wheel pad
09082-00040 TOYOTA Electrical Tester.
2004 LAND CRUISER (RM1071U)
Author : Date : 129
PP-69
PREPARATION - BODY ELECTRICAL
BODY ELECTRICAL
PP0O0-18
SST (Special Service Tools)
09843-18020 Diagnosis Check Wire
2004 LAND CRUISER (RM1071U)
Author : Date : 128
PP-74
PREPARATION - BODY
PP0SI-06
EQUIPMENT
Clip remover
Torque wrench
Hexagon wrench (6 mm)
Torx driver
Hog ring pliers
Hand riveter
Tape To avoid surface damage
Adhesive tape To avoid surface damage
Double-stick tape
Adhesive
Cleaner
Shop rag
Knife
Sealer gun
Brush
Putty spatula
Glass plate or similar object
Wooden block or similar object
Heat light
Piano wire
Plastic sheet To avoid surface damage
Tacker BANZAI 303XT
Tack pin BANZAI UX-7
Rope (no projections, difficult to break) Seat belt pretensioner
Tire with disk wheel Width: 185 mm (7.28 in.)
Seat belt pretensioner
Inner diam: 360 mm (14.17 in.)
Vinyl bag Seat belt pretensioner
2004 LAND CRUISER (RM1071U)
Author : Date : 133
PP-75
PREPARATION - BODY
PP0B0-01
LUBRICANT
Item Capacity Classification
MP grease - -
2004 LAND CRUISER (RM1071U)
Author : Date : 134
PP-73
PREPARATION - BODY
PP1AO-05
RECOMMENDED TOOLS
09042-00010 Torx Socket T30 .
09042-00020 Torx Socket T40 .
09050-20010 Air Riveter.
(09050-02010) Dust Cap.
09050-02050 Nose Piece No.4.
09050-00032 Air Drill
(09050-00210) Chuck Set
(09050-00220) Handle
09060-60350 Revet Cutter.
09070-20010 Moulding Remover .
2004 LAND CRUISER (RM1071U)
Author : Date : 132
PP-76
PREPARATION - BODY
PP1AP-01
SSM (Special Service Materials)
08833-00030 Three cement black or equivalent
08833-00070 Adhesive 1324,
THREE BOND 1324 or equivalent
08850-00801 Windshield Glass Adhesive Set
or equivalent
2004 LAND CRUISER (RM1071U)
Author : Date : 135
PP-72
PREPARATION - BODY
BODY
PP0SG-01
SST (Special Service Tools)
09082-00700 SRS Airbag Deployment Tool
09082-00740 Airbag Deployment Wire
Sub-harness No.2
09812-00010 Door Hinge Set Bolt Wrench
2004 LAND CRUISER (RM1071U)
Author : Date : 131
PP-56
PREPARATION - BRAKE
PP0CJ-04
EQUIPMENT
Torque wrench
Micrometer Brake disc
Dial indicator Brake disc
Brake drum gauge Brake disc
Brake pedal effort gauge
2004 LAND CRUISER (RM1071U)
Author : Date : 115
PP-57
PREPARATION - BRAKE
PP0CK-03
LUBRICANT
Item Capacity Classification
Brake fluid - SAE J1703 or FMVSS No. 116 DOT3
2004 LAND CRUISER (RM1071U)
Author : Date : 116
PP-55
PREPARATION - BRAKE
PP2CU-02
RECOMMENDED TOOLS
09017-12301 Deep Socket Wrench 30 mm .
09082-00040 TOYOTA Electrical Tester.
09905-00013 Snap Ring Pliers .
2004 LAND CRUISER (RM1071U)
Author : Date : 114
PP-53
PREPARATION - BRAKE
BRAKE
PP2AA-02
SST (Special Service Tools)
09023-00100 Union Nut Wrench 10 mm
09318-12010 Transfer Bearing Adjusting Nut
Wrench
09630-00014 Power Steering Gear Housing
Overhaul Tool Set
(09631-00142) Overhaul Stand
09709-29018 LSPV Gauge Set
09717-20010 Brake Shoe Return Spring Remover
09718-20010 Brake Shoe Return Spring
Replacer
09843-18020 Diagnosis Check Wire
09950-60010 Replacer Set
(09951-00180) Replacer 18
(09951-00190) Replacer 19
09990-00150 ABS Actuator Checker and
Sub-harness
2004 LAND CRUISER (RM1071U)
Author : Date : 112
PP-54
PREPARATION - BRAKE
09990-00240 ABS Actuator Checker Sheet "G"
09990-00480 ABS Actuator Checker
Sub-harness "S"
2004 LAND CRUISER (RM1071U)
Author : Date : 113
PP-28
PREPARATION - CHARGING
PP1B4-01
EQUIPMENT
Ammeter(A)
Torque wrench
Vernier calipers Rotor (Slip ring)
2004 LAND CRUISER (RM1071U)
Author : Date : 87
PP-27
PREPARATION - CHARGING
PP1B3-01
RECOMMENDED TOOLS
09082-00040 TOYOTA Electrical Tester.
2004 LAND CRUISER (RM1071U)
Author : Date : 86
PP-25
PREPARATION - CHARGING
CHARGING
PP3Y4-01
SST (Special Service Tools)
09285-76010 Injection Pump Camshaft Bearing
Cone Replacer
09820-00021 Alternator Rear Bearing Puller
09820-00031 Alternator Rear Bearing Replacer
09820-6301 1 Alternator Pulley Set Nut
Wrench Set
09950-4001 1 Puller B Set
(09951-04020) Hanger 200
(09952-04010) Slide Arm
(09953-04020) Center Bolt 150
(09954-04010) Arm 25
(09955-04071) Claw No.7
(09958-0401 1) Holder
09950-60010 Replacer Set
2004 LAND CRUISER (RM1071U)
Author : Date : 84
PP-26
PREPARATION - CHARGING
(09951-00250) Replacer 25
(09951-00470) Replacer 47
09950-70010 Handle Set
(09951-07100) Handle 100
2004 LAND CRUISER (RM1071U)
Author : Date : 85
PP-13
PREPARATION - COOLING
PP1AR-01
COOLANT
Item Capacity Classification
Engine coolant TOYOTA LONG LIFE Antifreeze Coolant or
w/ Front heater 14.8 liters (15.6 US qts, 13.0 lmp. qts) equivalent
w/ Front heater and rear heater 15.3 liters (16.2 US qts, 13.4 lmp qts)
2004 LAND CRUISER (RM1071U)
Author : Date : 72
PP-12
PREPARATION - COOLING
COOLING
PP1AQ-01
EQUIPMENT
Heater Thermostat
Radiator cap tester
Thermometer Thermostat
Torque wrench
2004 LAND CRUISER (RM1071U)
Author : Date : 71
PP-14
PREPARATION - COOLING
PP1AS-01
SSM (Special Service Materials)
08826-00100 Seal Packing 1282B, Water pump
THREE BOND 1282B or equivalent Water inlet housing
(FIPG)
2004 LAND CRUISER (RM1071U)
Author : Date : 73
PP-8
PREPARATION - EMISSION CONTROL
EMISSION CONTROL
PP1AK-05
EQUIPMENT
Torque wrench
MITYVAC (Hand-held vacuum pump)
Vacuum Gauge
Hose Clipper
2004 LAND CRUISER (RM1071U)
Author : Date : 67
PP-6
PREPARATION - ENGINE MECHANICAL
PP1BM-01
EQUIPMENT
Caliper gauge
CO/HC meter
Compression gauge
Connecting rod aligner
Cylinder gauge
Dial indicator
Dye penetrant
Engine tune-up tester
Groove cleaning tool
Heater
Magnetic finger
Micrometer
Pin hole grinder
OBD II scan tool
Piston ring compressor
Piston ring expander
Plastigage
Precision straight edge
Press
Soft brush
Ridge reamer
Solvent
Spring tester Valve spring
Steel square Valve spring
Thermometer
Torque wrench
Valve seat cutter
V-block
Vernier calipers
Wire brush Valve
2004 LAND CRUISER (RM1071U)
Author : Date : 65
PP-5
PREPARATION - ENGINE MECHANICAL
PP1BL-06
RECOMMENDED TOOLS
09040-0001 1 Hexagon Wrench Set .
09090-04020 Engine Sling Device For suspension engine
09200-00010 Engine Adjust Kit .
09258-00030 Hose Plug Set . Plug for vacuum hose, fuel
hose etc.
09904-00010 Expander Set .
2004 LAND CRUISER (RM1071U)
Author : Date : 64
PP-7
PREPARATION - ENGINE MECHANICAL
PP1BN-01
SSM (Special Service Materials)
08826-00080 Seal Packing Black or equivalent Camshaft bearing cap
(FIPG) Cylinder head semi-circular plug
Cylinder head cover
Rear oil sear retainer
08826-00080 Seal Packing Black or equivalent Camshaft housing plug
(FIPG)
08826-00100 Seal Packing 1282B, Coolant drain union
THREE BOND 1282B or equivalent
(FIPG)
08833-00070 Adhesive 1324, Drive plate bolt
THREE BOND 1324 or equivalent Torque converter clutch bolt
08833-00080 Adhesive 1344 No.1 idler pulley bolt
THREE BOND 1344
LOCTITE 242 or equivalent
2004 LAND CRUISER (RM1071U)
Author : Date : 66
PP-2
PREPARATION - ENGINE MECHANICAL
ENGINE MECHANICAL
PP3X6-01
SST (Special Service Tools)
09201-10000 Valve Guide Bushing Remover &
Replacer Set
(09201-01060) Valve Guide Bushing Remover &
Replacer 6
09201-01055 Valve Guide Bushing Remover & Re
placer 5.5
09201-41020 Valve Stem Oil Seal Replacer
09202-70020 Valve Spring Compressor
(09202-00010) Attachment
09213-7001 1 Crankshaft Pully Holding Tool
09222-30010 Connecting Rod Bushing Remover
& Replacer
09223-4601 1 Crankshaft Front Oil Seal Crankshaft pulley
Replacer Crankshaft timing pulley
09223-56010 Crankshaft Rear Oil Seal
Replacer
09316-6001 1 Transmission & Transfer Bearing
Replacer
(09316-0001 1) Replacer Pipe Crankshaft front oil seal
2004 LAND CRUISER (RM1071U)
Author : Date : 61
PP-3
PREPARATION - ENGINE MECHANICAL
09330-00021 Companion Flange Holding Tool Crankshaft pulley
09843-18020 Diagnosis Check Wire
09950-50013 Puller C Set
(09951-05010) Hanger 150 Crankshaft pulley
Crankshaft timing pulley
(09952-05010) Slide Arm Crankshaft pulley
Crankshaft timing pulley
(09953-05010) Center Bolt 100 Crankshaft pulley
Crankshaft timing pulley
(09953-05020) Center Bolt 150 Crankshaft pulley
Crankshaft timing pulley
(09954-0501 1) Claw No.1 Crankshaft timing pulley
(09954-05021) Claw No.2 Crankshaft pulley
09950-60010 Replacer Set
(09951-00240) Replacer 24
(09951-00440) Replacer 44
(09952-06010) Adapter
2004 LAND CRUISER (RM1071U)
Author : Date : 62
PP-4
PREPARATION - ENGINE MECHANICAL
09950-70010 Handle Set
(09951-07100) Handle 100 Spark plug tube
Valve guide bushing
09960-10010 Variable Pin Wrench Set
(09962-01000) Variable Pin Wrench Arm Assy Camshaft sub-gear
(09963-01000) Pin 10 Camshaft sub-gear
(09963-00500) Pin 5 Camshaft sub-gear
2004 LAND CRUISER (RM1071U)
Author : Date : 63
PP-21
PREPARATION - IGNITION
PP1AM-01
EQUIPMENT
Megger (Insulation resistance meter) Spark plug
Spark plug cleaner
Torque wrench
2004 LAND CRUISER (RM1071U)
Author : Date : 80
PP-20
PREPARATION - IGNITION
IGNITION
PP1AL-01
RECOMMENDED TOOLS
09082-00050 TOYOTA Electrical Tester Set.
09200-00010 Engine Adjust Kit .
2004 LAND CRUISER (RM1071U)
Author : Date : 79
PP-17
PREPARATION - LUBRICATION
PP1AV-01
EQUIPMENT
Oil pressure gauge
Precision straight edge
Torque wrench
2004 LAND CRUISER (RM1071U)
Author : Date : 76
PP-18
PREPARATION - LUBRICATION
PP1AW-07
LUBRICANT
Item Capacity Classification
Engine oil
Dry fill 8.0 liters (8.5 US qts, 7.0 Imp. qts)
API grade SL Energy-Conserving or ILSAC mul-
Drain and refill
tigrade engine oil.
w/ Oil filter change 6.8 liters (7.2 US qts, 6.0 Imp. qts)
w/o Oil filter change 6.4 liters (6.8 US qts, 5.6 Imp qts)
2004 LAND CRUISER (RM1071U)
Author : Date : 77
PP-16
PREPARATION - LUBRICATION
PP1AU-05
RECOMMENDED TOOLS
09200-00010 Engine Adjust Kit .
09905-00013 Snap Ring Pliers .
2004 LAND CRUISER (RM1071U)
Author : Date : 75
PP-19
PREPARATION - LUBRICATION
PP1AX-01
SSM (Special Service Materials)
08826-00080 Seal Packing Black or equivalent Oil pump
(FIPG) No.1 oil pan
No.2 oil pan
08833-00080 Adhesive 1344 Oil pressure switch
THREE BOND 1344
LOCTITE 242 or equivalent
2004 LAND CRUISER (RM1071U)
Author : Date : 78
PP-15
PREPARATION - LUBRICATION
LUBRICATION
PP1AT-02
SST (Special Service Tools)
09032-00100 Oil Pan Seal Cutter
09228-07501 Oil Filter Wrench
2004 LAND CRUISER (RM1071U)
Author : Date : 74
PP-1
PREPARATION - MAINTENANCE
MAINTENANCE
PP1AY-01
EQUIPMENT
Mirror Brake hose
2004 LAND CRUISER (RM1071U)
Author : Date : 60
PP-41
PREPARATION - PROPELLER SHAFT
PP19M-02
EQUIPMENT
Torque wrench
Dial indicator
2004 LAND CRUISER (RM1071U)
Author : Date : 100
PP-40
PREPARATION - PROPELLER SHAFT
PROPELLER SHAFT
PP19L-02
SST (Special Service Tools)
09636-20010 Upper Ball Joint Dust Cover
Replacer
09332-25010 Universal Joint Bearing Remover
& Replacer
2004 LAND CRUISER (RM1071U)
Author : Date : 99
PP-68
PREPARATION - SUPPLEMENTAL RESTRAINT SYSTEM
PP0MS-13
EQUIPMENT
Torque wrench
Bolt: Length: 35 mm (1.387 in.) Pitch: 1.0 mm (0.039 in.)
Airbag disposal
Diam.: 6.0 mm (0.236 in.)
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Airbag disposal
Inner diam.: 360 mm (14.17 in.)
Plastic bag Airbag disposal
2004 LAND CRUISER (RM1071U)
Author : Date : 127
PP-67
PREPARATION - SUPPLEMENTAL RESTRAINT SYSTEM
PP3X8-01
RECOMMENDED TOOLS
09082-00050 TOYOTA Electrical Tester Set.
09082-00040 TOYOTA Electrical Tester.
(09083-00150) Test Lead Set Seat belt pretensioner connector
2004 LAND CRUISER (RM1071U)
Author : Date : 126
PP-66
PREPARATION - SUPPLEMENTAL RESTRAINT SYSTEM
SUPPLEMENTAL RESTRAINT SYSTEM
PP3X7-01
SST (Special Service Tools)
09082-00700 SRS Airbag Deployment Tool
09082-00750 Airbag Deployment Wire
Sub-harness No.3
09082-00760 Airbag Deployment Wire
Sub-harness No.4
09082-00780 Airbag Deployment Wire
Sub-Harness No.6
09082-00802 Airbag Deployment Wire
Sub-Harness No.8
(09082-10801) Wire A
(09082-30801) Wire C
09843-18040 Diagnosis Check Wire No.2
2004 LAND CRUISER (RM1071U)
Author : Date : 125
PP-50
PREPARATION - SUSPENSION AND AXLE
PP1BC-03
EQUIPMENT
Dial indicator with magnetic base
Drill
Micrometer
Torque wrench
Vernier calipers
2004 LAND CRUISER (RM1071U)
Author : Date : 109
PP-51
PREPARATION - SUSPENSION AND AXLE
PP1BD-03
LUBRICANT
FRONT DRIVE SHAFT
Item Capacity Classification
Outboard joint grease 368 - 378 g (13.0 - 13.3 oz.)
Inboard joint grease 293 - 303 g (10.3 - 10.7 oz.)
FRONT DIFFERENTIAL
Item Capacity Classification
Hypoid gear oil API GL-5
Hypoid gear oil 1.70 liters (1.80 US qts, 1.50 lmp.qts) Above -18
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