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MMD-888 Service Manual


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                R




PLL SYNTHESIZER STEREO RADIO WITH
  DVD/VCD/MP3/CD PLAYER DIGITAL




 MODE:MMD-888
                                                       CONTENTS
                                                                                                                            Page


Disassembly Instructions....................................................................................................3

Disassembly Diagram.........................................................................................................4

Operation Check................................................................................................................5

Block Diagram................................................................................................................ ... 6

Alignment Locations...........................................................................................................7

Alignment Procedures........................................................................................................8

Printed Circuit Boards.........................................................................................................9

Exploded Views (Panel)......................................................................................................15

Exploded View Parts Lists (Panel).......................................................................................16

Exploded Views (Cabinet).................................................................................................. 17

Exploded View Parts Lists(Cabinet).................................................................................... 18

Schematic Diagram............................................................................................................19

Electrical Parts List............................................................................................................25

Specifications....................................................................................................................29




                                                                    2
                          DISASSEMBLY INSTRUCTIONS

1. Using the unlock key that came with the unit or a similar tool, unlock the Mounting Box and remove
  toward the read of the unit.

2. Remove two screws (A) located on the rear of the top cabinet then remove the Top Cabinet.

3. Remove two screw (B) located on the rear of the bottom cabinet then remove the Bottom Cabint.

4. Remove two screw (C) and (D) from the side bracket of the right side.
   Remove the screw (E) and (F) from the side bracket of the left side.

5. Remove two screws (G) from the base of the front side then remove the two screws (H) loated unit
   the front desk bracket then remove the Front Dect Bracket.
   Remove two screws (I) located under the rear deck bracket then remove the Rear Deck Bracket.

6. Remove two screws (J) from the Heat Sink then remove the Spring Sheet.

7. Remove five screws (K) from the Heat Sink then remove the Heat Sink.

8. Remove two screws (L) located on the side bracket of the rear side then remove the ISO Antenna
  Socket/Shore W/Holder.

9. Remove the screw (M) located on the side bracket of the rear side.
  Remove two screws (N) located on the main board then remove the Heat Sink (7809/DB435).

10. Remove the screw (O) located on the side bracket of the rear side then remove the 22PIN socket.

11. Take out the Panel and the Ring.
   Remove two screws (P) from each side of the base then remove the Base.

12. Remove the screw (Q) located under the main board then remove the Main Board.




                                                   3
DISASSEMBLY DIAGRAM




         4
                                   OPERATION CHECK

GENERAL SPECIFICATIONS OF SIGNAL

Frequency range                    FM                   87.5, 108 MHz

                                   AM                   522-1620 KHz
OIRT                               FM                   65-74MHz
Intermediate frequency             FM                   10.7 MHz

                                   AM                   450 kHz
Practicality neat(S/N 30dB)        FM                   Less than 22dB

Practicality neat(S/N 20dB)        AM                   Less than 48dB

Frequency Character                                      5-20,000Hz (+2dB)

Signal/Noise Ratio                                      70dB(1KHz)(1EC-A Network)

Channel                                                 2 channels (stereo)

Power                                                   12-13.8V, -earth


The signal strength read in this section is voltage on the antenna.


                                                Test Diagram




                                                                                          UNIT
         ANTENNA

                       Brown
     SIDE BRAKE
          B+ 12V Brown/white
   BACK CAMERA                           POWER      Blue
  VIDEO CONTROL                         ANTENNA                               Pink
                      Black                                                  DIMMER CONTROL
        L(White)                        AMPLIFIER Blue/White
  AUX LINE INPUT                        CONTROL                                10A Yellow B+ + -
                       Black
          R(Red)                                       Red
                                          ACC +                                         Black B-
       SUBWOOFER          Green                                                     +
                                                +      White               Grey
           (Green)                      FRONT                                            FRONT
                          Brown          L SP                                             R SP
        L(White)                                 -   White/Black        Grey/Black -
 RCA LINE OUTPUT          Brown
          R(Red)                                +      Green               Purple   +
                                        REAR                                             REAR
     VIDEO INPUT          Yellow         L SP                                            R SP
         (Yellow)                                -   Green/Black      Purple/Black -
   VIDEO OUTPUT            Black
         (Yellow)




                                                       5
BLOCK DIAGRAM




      6
                 ALIGNMENT LOCATIONS



FM/MW/LW TUNER




                          7
                              ALIGNMENT PROCEDURES

FM ADJUSTMENT


Equipment Required


  AM IF/RF signal generator
  Solid-state voltmeter (SSVM)
  Regulated DC power supply
  2-CH voltmeter
  Distortion meter

FM Alignment Using FM Signal Generator

Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as
      possible to avoid overload and clipping.



     Step            Generator     Generator       Display     Adjustment         Remarks
                     coupling                      setting

  Stereo         Signal            98.1MHz                                    Adjust AF
  separation     Generator         Int. 1 khz      98.1MHz      VR1           output power
                 to antenna        Dev. 75 khz                                at maximum
                 receptacle        L+R = 90 %                                 separating
                                   Pilot = 10 %                               more than 30 dB
  FM SNC        98.1MHz
  Adjustment    Dev. 75 khz                       98.1MHz       VR2           Stereo Separation
                L+R=90%            @                                          25 dB (+5dB)
                Int. 1 khz
                60dBuV output
 Stop           Signal Generator 98.1 Mhz
                                                                               Adjust AF to
 SENS.          To antenna         Mod. 1kHZ       98.1MHz      VR3
                                                                               stop station.
                receptale          Dev 75kHz


 Note: The tuner module is well-adjust and adjustemnt is not recommended.




                                                   8
             PRINTED CIRCUIT BOARDS
MAIN BOARD




                    TOP VIEW



                        9
MAIN BOARD




             BOTTOM VIEW



                 10
KEY BOAR




           TOP VIEW

              11
KEY BOARD




            BOTTOM VIEW


                12
SERVO BOARD




              TOP VIEW


                 13
SERVO BOARD




              BOTTOM VIEW



                   14
        EXPLODED VIEW
PANEL




               15
EXPLODED VIEW PARTS LIST




             16
          EXPLODED VIEW
CABINET




                 17
          EXPLODED VIEW PARTS LIST
CABINET




                        18
                                                               19
1000uF/16V
1000uF/10V
                                                  13
                                                       SGND
                                                                                                            6
                                    C44    47uF   10
                                                       SVR
                                    C123   474    1
                                                       TAB
                                                  16
                                                       ACGND
                                    C124   474                                                              20
                                                  25
                                                       HSD
                          3
                          2
                          1
                                                                         104        C84
                                                                         47uF       C42
                                                                     2               3
                                                                                A
                                                                                K
                                                                                                  0.5A
                                                                                          FUSE1
                                                                                          FUSE3     0.5A
                                                                                           FUSE2
                                                                                                     0.5A
                   ZD14       12V
                   C125       1000U
               KB12V                                                LAMP CONTROL
                                                                                              BATT
             SCHEMATIC DIAGRAM(MAIN BOARD)
                                  20
                                                                                                               1
                                                                                                               2
                                                                                                   CLOSE
                                                                                                               3
                                                                                                   OPEN
                                                                                                               4
                                                                                                               5
                                                                                                   CVBS
                                                                                                               6
                                                                                                   TV-GND
                                                                                                               7
                                                                                                   VIDEO_R
                                                                                                               8
                                                                                                   VIDEO_G
                                                                                                               9
                                                                                                   VIDEO_B
                                                                                                               10
                                                                                                               11
                                                                                                   AUDIO_CE
                                                                                                               12
                                                                                                   AUDIO_SW
                                                                                                               13
                                                                                                   AUDIO_SL
                                                                                                               14
                                                                                                   AUDIO_SR
                                                                                                               15
                                                                                                   AUDIO_FL
                                                                                                               16
                                                                                                   AUDIO_FR
                                                                                                               17
                                                                                                               18
                                                                                                   AUDIO_DL
                                                                                                               19
                                                                                                   AUDIO_DR
                                                                                                               20
                                                                                                               21
                                                                                                   OUT_SW
                                                                                                               22
                                                                                                   DISK_SW
                                                                                                               23
                                                                                                   IN_SW
                                                                                                               24
                                                                                                               25
                                                                                                   XMD
                                                                                                               26
                                                                                                   XMC
                                                                                                               27
                                                                                                   XCS
                                                                                                               28
                                                                                                   POWER_CON
                                                                                                               29
                                                                                                               30
R87   22K
R96   22K
                                   33                                                  16
                                        P3.5/URXD0                     P1.4/SMCLK
                                   34                                                  15
                                        P3.6                               P1.3/TA2
                                   35                                                  14
                                        P3.7                               P1.2/TA1
                                   36                                                  13
                                        P4.0/TB0                           P1.1/TA0
                                   37                                                  12   SW01
                                        P4.1/TB1                        P1.0/TACLK
                                   38                                                  11
                                        P4.2/TB2                      VREF-/VeREF-
                                   39                                                  10
                                        P4.3                                VeREF+
                                   40                                                  9
                                        P4.4                           XOUT/TCLK
                                   41                                                  8
                                        P4.5                                    XIN
                                   42                                                  7
                                        P4.6                                 VREF+
                                   43                                                  6    TA
                                        P4.7/TBCLK                           P6.7/A7
                                   44                                                  5    TB
                                        P5.0                                 P6.6/A6
                                   45                                                  4
                                        P5.1                                 P6.5/A5
                                   46                                                  3
                                        P5.2                                 P6.4/A4
                                   47                                                  2
                                        P5.3                                 P6.3/A3
                                   48                                                  1
                                        P5.4/MCLK                             DVCC
                                                                      X OUT
                                                                      3.3V
                                                                      P1.1
                                                                      P2.2
                                                     KB12V
                                                             KB_12V
                 P N LC N E T R
                  A E O N CO
            SCHEMATIC DIAGRAM(MAIN BOARD)
        SCHEMATIC DIAGRAM(MAIN BOARD)




8   4           8   4             8     4




                        21
    SCHEMATIC DIAGRAM(MAIN BOARD)




                 8        4



6
5
4
3
2
1




                     22
SCHEMATIC DIAGRAM(MAIN BOARD)


                       2

                       1




                  8        4




                  15


                  14           8


                  13           7


                  12           6


                  2            9


                  1




             23
                                                                      24
                                                                               Control Circuit
              R73 47K
                                                                                                 2
              R74 47K
              R75 47K
                                                      +3V3A
P_TRAP
                             1                48
                             2                47
                             3                46
N_TRAP                                                ROUT
                             4                45
                             5                44
                                                      GOUT
                             6                43
                             7                42
                             8                41
                                                      BOUT
                             9                40
                        CE
                             10               39
         R35100R
DATA                                                  PCD
                             11               38
SCLK
         R37100R             12               37
                             13               36
                             14               35
                                                      ENB
                             15               34
                                                      XENB
                             16               33
                                  BS2   TO DISPPLAY
                                                              Y_SIG
                                                                           2
                                                                               GND
                                                                           2
                                                                               GND
                                                         1
                                                                1
                                                        Display Circuit
                                       ELECTRICAL PARTS LIST
                                            * * * * * * * *KB board part* * * * * * *
Spare Number      Spare Name                           Spare Specification              Quantity               Location
001-001117-033        IC          AMS1117- 3. 3V                                           1       U4
001-004053-001        IC          74HC4053M           TSSOP-16                  SMD        1       U5
001-018P24-001        IC          MTV018P24-04                      SO-24       SMD        1       U7
001-001380-001        IC          AT1380AP            tssop8                               1       U6
001-004137-001        IC          IV4137W             SQFP64                               1       U3
001-002651-001        IC          LM2651MTC-ADJ                                            1       U2
002-002020-002   RED LED BLUE                         0805                      SMD        1       LD1
002-003020-06A   SMT LED BLUE                         0805                      SMD        5       LD2-5,LED1a
002-005817-001      DIODE         5817 D-58X                                    SMD        1       D1
002-005819-001      DIODE         5819 D-58X                                    SMD        2       D2,3
003-003904-001     AUDION         2N3904              SOT-23                    SMD        1       Q1
003-003400-001     AUDION         AO3400              SOT-23                    SMD        1       Q2
003-000411-001     AUDION         RB411D              SOT-23                               1       D6
004-000443-004    Crystal Flap    4.433619MHz                       49SS        SMD        1       X2
004-000358-004    Crystal Flap    3.579545MHz                       49SS        SMD        1       X1
005-005160-020     CHIP CAP       16P/50V             0603          



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