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LC-27M6


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LCD-TV




         LC27M6S
                                          CONTENTS

SAFETY INSTRUCTIONS.................................................................................1
INSTRUCTIONS ON ADJUSTING AND TESTING....................................................3
TROUBLE SHOOTING.......................................................................................8
METHOD OF SOFTWARE UPGRADING............................................................10
BASIC WORKING PRINCIPLE...........................................................................10
BLOCK DIAGRAM.......................................................................................12
MAIN IC BLOCK DIAGRAM.............................................................................13
WIRING DIAGRAM.....................................................................................17
SERIAL NO. OF PARTS....................................................................................18
TROUBLESHOOTING GUIDE............................................................................19
SCHEMATIC DIAGRAM............................................................................29
 Attention: This service manual is only for service personnel to take reference with. Before servicing
 please read the following points carefully.


Safety instructions

1 Instructions
1.1 Be sure to switch off the power supply before replacing or welding any components or
    inserting/plugging in connection wire
1.2 Anti static measures to be taken (throughout the entire production process!):
    1.2.1 Do not touch here and there by hand at will;
    1.2.2 Be sure to use anti static electric iron;
    1.2.3 It's a must for the welder to wear anti static gloves.
1.3 Please refer to the detailed list before replacing components that have special safety requirements.
    Do not change the specs and type at will.
2 Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to use
     the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in protecting
     yourself and the machine when testing the system in the course of normal operation or right after
     the power is switched off. Please do not touch the circuit or the metal part of the module that is in
     operation mode.
     Relevant operation is possible only one minute after the power is switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or damage to
    the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom, laundry,
     kitchen,or nearby fire source, heating equipment and devices or exposure to sunlight etc. Otherwise
     bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into the
     module, be sure to cut the power off immediately and do not move anything on the module lest it
     should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at once.
    Likewise, if the screen is not working after the power is on or in the course of operation, the power
    must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the power
     is off because in this case relatively high voltage still remains in the capacitor of the driving
     circuit.Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LCD please don't subject the LCD components to bending, twisting or
     extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it's necessary to pay
     attention to anti statics. Before servicing LCD TV make sure to take anti static measure and ensure
     full grounding for all the parts that have to be grounded.




                                                    1
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or
    moving the set please take care not to touch or scratch them. Once they are damaged the screen
    would be unable to work and no way to get it repaired.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to
    breakage of screen glass or damage to driving circuit.
    Therefore it must be packed in a strong case before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to
    prevent the temperature and humidity from exceeding the limits as specified in the manual. For
    prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one
    place. The ambient conditions are tabulated as follows:


                   Temperature        Scope for operation       0--+50       C
                                      Scope for storage         -20--+60         C
                   humidity           Scope for operation       20%--85%
                                      Scope for storage         10%--90%

2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the screen,
    as commmonly called "ghost shadow". The extent of the residual picture varies with the maker of
    LCD screen. This phenonmenon doesn't represent failure. This "ghost shadow" may remain in the
    picture for a period of time (several minutes).But when operating it please avoid displaying still
    picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LCD screen is of glass. Wheng installing it please make sure to put it in place.
3.2 For service or instatallation it's necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between the
    screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and
    insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.




                                                    2
Instructions on adjusting and testing
1. Debugging equipment
     PM5515(Video signal generator), PM54200(SCART signal generator), VG-848(signal generator of
     YUV,VGA,DVI), and CA210(White balancer)
2. Process of debugging
     See Fig.1.

                                  Check HDCPEEPROM, DDC, FLASH, PAL to see if they are flash written.




                                     In-production data processing board and analog board



                                       Check the data processing board and analog board



                                     Combined adjustment for the general assembly



                  Connect to central signal source, check various TV functions (station skipping, analog control
                                    etc.), check if output of earphone and speaker is normal.



                       Input AV/SVIDEO,SCART, and check for various functions of each terminal



                       Input high definition signal (mode), check on the various functions of the terminal



                  Input signal of VGA and DVI (1 format) and check if display is normal in PC state and check
                                   on various functions, (analog control), line/field center etc.



                                                       Setting for ex-works



                                               Check accessories and then packing


                                             Fig.1 Debuggingprocess
3. Debugging for complete set
     Connect the data processing board, sound processing board, TV processing board, keyboard,
remote control receiving board and upgrading processing board according to wiring diagram
203-L27M60-02JL. Switch it on and then observe if the display is normal.
     How to use the factory menu:First press"POWER"and press "video" immediately after to enter
the factory menu. Press"S.M" and it is possible to change an adjustment page of factory menu. Press
keys "CH+"and"CH-" it is possible to move the cursor up and down on a certain adjustment page. When
the cursor is moved to a certain adjustment item, press "VOL-"and "VOL+" keys and then it is possible to
carry out the adjustment for the item. Press"MENU" and exit from the factory menu. Before switching off
the TV set, press"S.M" and it is possible to reenter the factory menu(This state is called factory state).

                                                              3
When the machine is switched off it is possible to exit from the factory state.
3.1. EEPROM Initialization
     Enter the first page of the factory menu, select EEPROM Erase and then press"ENTER" key. Switch
the TV set off and restart the set. Then it's ready for initialization.
Note: For the restart it takes relatively longer time to show blue screen!
3.2. Check on white balance
3.2.1. White balance for YpbPr channel
     Connect the signal of 480I(968 mode)in VG-848 to YpbPr port. Input the signal of gray degree 16
(921 graph spectrum). Fix the R Gain, G Gain and B Gain of the White Balance Adjust as 80H, 80H, and
80H.Set the R Offset, G offset and B offset of the 9883 Adjust items so that the color coordinates of the
4th step from the left are 254 and 250 and the brightness is 3.5nit. Check if the color coordinates of the
13th step (4th step from the right) are 267 and 267 and if the brightness is 400 nit. If not, recheck the
brightness and color coordinates of the 4th step and repeatedly adjust R Offset, G offset, B offset until the
two gray degrees are both adjusted to the specified values.
     Separately input the signals of other formats in Table 1. Repeat the operations above so that the
white balance is up to the requirement as above.
4. Performance check
4.1. TV function
     Connect RF port to the central signal source. First enter the menu for selected items. Set the
category of country. Then enter edit menu  auto station searching and check if there is skipped
stations. Check for manual station searching to see if fine adjustment is normal. Check if the output of
earphone and loudspeaker is normal and if the image is normal. Switch on PIP and POP(multi
pictures),connect earphone wire and check if the display and sound are normal.
4.2. AV/S-Video port
     Separately input the signals from the terminals of AV/S and check if the display and sound are
normal. Switch on PIP and POP(multi pictures),connect earphone wire and check if the display and
sound are normal.
4.3. SCART port(Note: When checking SCART port,the mode displayed on the menu for selection items
should be Auto)
4.3.1. Check of the special function of SCART INPUT
4.3.1.1. Function of SCART1
     a).When the TV set is switched on, connect SCART1 to the signal generator(PM54200).Then the
TV set should be automatically switched over to the state of Scart1.
     b).SCART signal generator sends out CVBS signal(color stripe + multi-wave group).Observe if the
image and sound of the set are normal. Change the display format (16:9 and 4:3) of the image output
from the signal source. Check if the TV set can automatically identify it. When SCART signal is changed
into that of RGB,observe if the image and sound of the set are normal. Change the display format (16:9
and 4:3) of the image output from the signal source. Check if the TV set can automatically identify it.
Switch on PIP,connect the earphone and check if the display and sound are normal.
4.3.1.2. Function of SCART2
     a). When the TV set is switched on, connect SCART2 to the signal generator(PM54200).Then the
TV set should be automatically switched over to the state of Scart2.
     b).SCART signal generator sends out CVBS signal(color stripe + multi-wave group).Observe if the
image and sound of the set are normal. Change the display format (16:9 and 4:3) of the image output
from the signal source. Check if the TV set can automatically identify it. Now the normal screen display

                                                     4
should be Scart2 AV and SCART signal is changed into that of Y/C. Switch the channel over to SCART 2
Y/C and observe if the picture and sound are normal. Change the display format (16:9 and 4:3) of the
image output from the signal source. Check if the TV set can automatically identify it. Switch PIP
on,connect the earphone and check if the display and sound are normal.
4.3.2. Check of special function of SCART OUTPUT
4.3.2.1. Function of SCART1
     In the state of TV input the signal. Connect SCART1 port to the TV set for monitor purpose. Change
the TV channel and see if the output signal from SCART1 is that of TV and see if the picture and sound
of the TV for monitor purpose are normal. Change the TV channel and now the output signal from
SCART1 should be that of TV and should not vary with the change of channel.
4.3.2.2. Function of SCART2
     Separately input the signal in the state of TV/AV/S. Connect the SCART2 port to the TV set for
monitor purpose. Change the TV channel in the state of TV/AV/S and see if the output signal from
SCART2 is that of the present and see if the picture and sound of the TV for monitor purpose are normal.
4.4. Port of YPbPr/YCbCr
     Input the signal of YUV(VG-848 signal generator). Separately input the various formats of YUV
signals as in Table 1. Check if the display and sound are normal. If there are deviations for the line and
field values on the picture, press Auto Sync on the Screen menu and make calibration. If the picture
shows slight interference, adjust the Fine Tune of the Screen menu for calibration. Switch PIP
on,connect the earphone and check if the display and sound are normal.
                                     Table 1 Signal Formats YUV Receives
   symbol      H-frequency(kHz)              V-frequency(Hz)                         signal
      1              15.734                        59.94                         SDTV 480i
      2              31.469                        59.94                        HDTV 480p
      4              44.955                        59.94                        HDTV 720p
      6              33.716                        59.94                        HDTV 1080i
      7              15.625                          50                          SDTV 576i
      8              31.25                           50                          SDTV 576p
      9              33.75                           50                         HDTV 1080i
     10              37.50                           50                         HDTV 720p
4.5. VGA Port
     Input the VGA signal(VG-848 signal generator). Separately input the various formats of YUV signals
as in Table 2. Check if the display and sound are normal. If there are deviations for the line and field
values on the picture, press Auto Sync on the Screen menu and make calibration. If the picture shows
slight interference, adjust the Fine Tune of the Screen menu for calibration. Switch PIP on,connect the
earphone and check if the display and sound are normal.
                                    Table 2 Signal Formats VGA Receives
   symbol      resolution     H-frequency(Hz)     V-frequency(Hz)     Dot frequency(MHz)      remarks
      1         720x400            31.469               70.086               28.322             IBM
      2         640x480            31.469                 59.94              25.175             IBM
      3         640x480            37.861               72.809                31.5             VESA
      4         640x480              37.5                 75.0                31.5             VESA
      5         640x480            43.269               85.008                 36              VESA
      6         800x600            35.156                 56.25                36              VESA

                                                    5
        7        800x600               37.879           60.317                   40            VESA
        8        800x600               48.077           72.188                   50            VESA
        9        800x600               46.875              75.0               49.5             VESA
     10          800x600            53.674              85.061               56.25             VESA
     11          1024x768              48.363           60.004                   65            VESA
     12          1024x768              56.476           70.069                   75            VESA
     13          1024x768              60.023           75.029               78.75             VESA
4.6. DVI Port
      In addition to the signal formats as listed in Table 2, DVI can receive the following three high
definition signal formats -- 576P, 720P/60 Hz and 1080I/60 Hz. Input the DVI signal(VG-848 signal
generator). Separately input the signals of the various DVI formats as listed above. Check if the display
and sound are normal.
      If there are deviations for the line and field values on the picture, press Auto Sync on the Screen
menu and make calibration. Switch PIP on,connect the earphone and check if the display and sound are
normal.
4.7. For the ex-works settings please see Tables 3-8. (Ex-works setting values have been normally
initialized by the software. The only thing for the factory to do is to proof read the values.

                                Table 3    Setting of Factory Option Menu Page
 symbol                         item                                  ex-works settings
                           EEPROM Erase                                      Off
    1                 Backlight Adjustable                                   Off
    2                         Back Light                                     99
    3                       Menu Timeout                                     15
    4                  Blank switch enable                                   Off
    5                         ShowLogo                                       On
    6                  Auto Channel Lable                                    On
                       Disable SRS active                                   Stereo
   Note: The last 5 items of Table 3 should be designed according to the customer's request.

                                 Table 4    Setting of Video Min/Max Page

                       item                                         ex-works settings
 Bright Min                                          C0H
 Bright Middle                                       00H
 Bright Max                                          10H


 Contrast Min                                        10H
 Contrast Middle                                     20H
 Contrast Max                                        28H


 Sharpness Min                                       00H
 Sharpness Middle                                    10H
 Sharpness Max                                       1FH


                                                    6
 Color Min                                           00H
 Color Middle                                        32H
 Color Max                                           63H


 Hue Min                                             CEH
 Hue Middle                                          00H
 Hue Max                                             32H

                              Table 5   Setting of Factory Audio Setting Page

                       item                                         ex-works settings
                    Volume Min                                               37H
                    Volume 30                                                63H
                    Volume 50                                                70H
                   Volume Max                                                76H


                  Prescale Scart                                             3FH
                  Prescale FM/AM                                             1FH
                  Prescale Nicam                                             40H


                  Scart1 Volume                                              20H
                  Scart2 Volume                                              20H


                 D/K select HDEV3                                            Off
                Equalizer Bands Max                                          60H


                   Spatial Mode                                              Off
                       AVC                                                   Off

                                 Table 6 White Balance Adjust Setting Page

                        item                                        ex-works settings
                      R Offset                                               1CH
                      G Offset                                               00H
                      B Offset                                               25H
                       R Gain                                                F0H
                       G Gain                                                F0H
                       B Gain                                                F0H
                     Brightness                                              50
                      Contrast                                               50
    Note:9883 Adjust is only for adjustment of YPBPR white balance, so different models and units may
have different values.
    Set 9883 Registers are used for design and adjustment, so they can't be used to memory things
while changing the values.


                                                    7
    In the state of factory,it is possible to change setting values for picture and sound in various factory
modes. Otherwise any equilibrium values of picture and sound different in the other states are
considered the setting of Custom.
                                  Table 7 Setting of Picture Analog Value
                               Vivid           Standard                Mild                Custom
      Contrast                  80                 70                   50                    50
     Brightness                 50                 45                   40                    50
        Color                   50                 45                   40                    50
        Hue                     00                 00                   00                    00
     Sharpness                  50                 50                   50                    50

                               Table 8   Setting of Sound Equilibrium Value

                               Live              Pop                  Rock                 Custom
       120 Hz                  50                 50                    65                    50
       500 Hz                  50                 50                    55                    50
       1.5 kHz                 50                 60                    55                    50
        5 kHz                  80                 70                    55                    50
       10 kHz                  85                 70                    55                    50


Ex-works settings for User Menu are as follows:
    1) The channel is selected as that of the present TV;
    2) Under video menu,Mode:Standard, NR:Auto;
    3) Under audio menu,Volume:20,Balance:00,Equalizer:Custom,SRS Mode:Auto,HP Volume:20;
    4) Under edit menu,Color System:Auto, Sound System:I;
   5) Under the menu of selection items: Default Zoom:Auto, Child Lock:Off, Menu Language:English,
  Country:UK, WSS:OFF, Blue Screen:On.
    Note: The forth item and the fifth item should be designed according to the customer's request.

Trouble shooting
Before servicing please check to find the possible causes of the troubles according to the table below.
1.Antenna:
Picture is out of focus or jumping          Bad status in signal receiving
                                            Maybe broadcast signal itself is not good
                                            Check if the outdoor antenna is disconnected.
                                            Check if the antenna is correctly oriented.
Fringe in picture                           Check if the antenna is correctly oriented.
                                            Maybe there is electric wave reflected from hilltop or building.
Picture is interfered     by    stripe      Possibly due to interference from automobile, train, high
  shaped bright spots                       voltage transmission line, neon lamp etc.
                                            Maybe there is interference between antenna and power
                                            supply line. Please try to separate them in a longer distance.
There appear streaks or light color         Check if interfered by other equipment and if interfered
on the screen                               possibly by the equipment like transmitting antenna, non
                                            professional radio station and cellular phone.


                                                     8
2.TV set:
                Symptoms                                                   Possible cause
Unable to switch the power on                        Check to see if the power plug has been inserted properly into
                                                     the socket.
No picture and sound                                 Check to see if the power supply of liquid crystal TV has been
                                                     switched on. (as can be indicated by the red LED at the front
                                                     of the TV set)
                                                     See if it's receiving the signal that is transmitted     from other
                                                     source than the station
                                                     Check if it's connected to the wrong terminal or if the input
                                                     mode is correct.
                                                     Check if the signal cable connection between video frequency
                                                     source and the liquid crystal TV set is correct.
Deterioration of color phase or color                Check if all the picture setups have been corrected.
tone
Screen position or size is not proper                Check is the screen position and size is correctly set up.
Picture is twisted and deformed                      Check to see if the picture-frame ratio is properly set up.

Picture color changed or colorless                   Check the "Component" or"RGB"settings of the           liquid crystal
                                                     TV set and make proper adjustment according to the signal
                                                     types.
Picture too bright and there is                      Check if the contrast setting is too high.
distortion in the brightest area                     Possibly the output quality of DVD broadcaster is set too high.
                                                     It maybe also due to improper terminal connection of the video
                                                     frequency signal in a certain position of the system.
Picture is whitish or too bright in the              Check if the setting for the brightness is too high
  darkest area of the picture                        Possibly the brightness grade of DVD player(broadcaster)is
                                                     set too high.
No picture or signal produced from                   Check if the cable is disconnected.
  the      displayer          if     "XXX       in   Check if it's connected to the proper terminal or if the input
  search"appears.                                    mode is correct.
There      appears       an        indication    -   Check if the TV set can receive input signal. The signal is not
"outside the receivable scope)                       correctly identified and VGA format is beyond the specified
                                                     scope.
Remote         control        cannot        work     Check if the batteries are installed in the reverse order.
properly                                             Check if the battery is effective.
                                                     Check the distance or angle from the monitor.
                                                     Check if there is any obstruct between the remote control and
                                                     the TV set.
                                                     Check if the remote control signal- receiving window is
                                                     exposed to strong fluorescence.
No picture and sound, but only                       Check if the antenna cable is correctly connected, or if it has
       hash.                                         received the video signal correctly.



                                                              9
 Blur picture                             Check if the antenna cable is correctly connected.
                                          Of if it has received the right video signal.
 No sound                                 Check if the "mute" audio frequency setting is selected.
                                          Check if the sound volume is set to minimum.
                                          Make sure the earphone is not connected.
                                          Check if the cable connection is loose.
 When playing VHS picture search          When being played or in pause VHS picture search tape
 tape, there are lines at the top or      sometimes can't provide stable picture, which may lead to
 bottom of the picture.                   incorrect display of the liquid crystal TVIn this case please
                                          press "auto" key on the remote control so as to enable the
                                          liquid crystal TV set to recheck the signal and then to
                                          display correct picture signal

Method of software upgrading
 1.guidance for software installation
     open the compressed files to obtain the "LoadDriver", running the "IAPWriter.exe" and soon it will
enter into IAP program.
2.TV enter into IAP state(automatic software upgrading)
     one method: press constantly the "vol 



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