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LC-32HK36S


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LCD TELEVISION




     LC-32HK36S
                                                 CONTENTS


Safety precautions...................................................................................... 1
Alignment instructions ................................................................................ 3
Working principle analysis of the unit...............................................................6
Block diagram.............................................................................................7
IC block diagram.........................................................................................8
Wiring diagram ........................................................................................ 12
Troubleshooting guide ................................................................................ 13
Schematic diagram.................................................................................... 18
APPENDIX-A: Assembly list
APPENDIX-B: Exploded View
Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.

Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components                 or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire
production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It's a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.

2. Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to
use the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in
protecting yourself and the machine when testing the system in the course of normal operation or
right after the power is switched off. Please do not touch the circuit or the metal part of the module
that is in operation mode. Relevant operation is possible only one minute after the power is
switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or
damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom,
laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into
the module, be sure to cut the power off immediately and do not move anything on the module lest it
should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at
once. Likewise, if the screen is not working after the power is on or in the course of operation, the
power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the
power is off because in this case relatively high voltage still remains in the capacitor of the driving
circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LCD please don't subject the LCD components to bending, twisting
or extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it's necessary
to pay attention to anti static. Before servicing LCD TV make sure to take anti static measure and
ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or
moving the set please take care not to touch or scratch them. Once they are damaged the screen

                                                   1
would be unable to work and no way to get it repaired.
If the connection wires, connectors or components fixed by the thermotropic glue need to disengage
when service, please soak the thermotropic glue into the alcohol and then pull them out in case of
damage.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to
breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case
before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to
prevent the temperature and humidity from exceeding the limits as specified in the manual. For
prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one
place. The ambient conditions are tabulated as follows:
                   Temperature      Scope for operation           0 ~ +50 oC
                                      Scope for storage          -20 ~ +60 oC
                     Humidity       Scope for operation          20% ~ 85%
                                      Scope for storage          10% ~ 90%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the
screen, as commonly called "ghost shadow". The extent of the residual picture varies with the
maker of LCD screen. This phenomenon doesn't represent failure. This "ghost shadow" may remain
in the picture for a period of time (several minutes). But when operating it please avoid displaying
still picture in high brightness for a long time.

3. Points for attention during installation
3.1 The front panel of LCD screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it's necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between
the screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and
insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.




                                                  2
Alignment instructions
1. Test equipment
    PM5518 (video signal generator)
    VG-848 (VGA and HDMI signal generator)
    CA210 (color analyzer)
2 Alignment flow-chart
    The alignment flow-chart is shown as fig-1

                                       Check DDC, HDCP KEY, FLASH


                                  Combined test for general assembly


                                        Factory initialization setup


                      IF channel AFT voltage of TV and AGC voltage adjustment


                                        White balance adjustment


                                           Performance check


                                            Preset ex-factory


                                      Fig-1 adjustment flow-chart
3 Unit adjustments
Connect all the boards according to wiring diagram, connect with power and observe the display.
Method for entering factory menu: press "INPUT", "2", "5", "8" and "0" in turn to enter factory
menu; press "CH+" and "CH-" to select adjustment items and press "VOL+" and "VOL-" to adjust
value items, press "MENU" repeatedly to exit.

3.1 Initialization
Enter factory menu, select "OPTION" and "HOTEL OPTION" sub-menu, adjustment of items to see
table1.

                                      Table1 sub-menu adjustment
          Items              Preset                                         Introduce
  HOTEL                0                   1: HOTEL OPTION of factory menu is optional
                                           0: HOTEL OPTION of factory menu is not optional
  LOGO                 1                   1: display LOGO in no signal or turn on
                                           0: no LOGO display
  ADC PRESCALE         00A                 adjust according the power consumption



                                                    3
  SIF PRESCALE         000               adjust according the power consumption
  BACK LIGHT           28                Adjust according the screen
  ALL COLOR            1                 1: white balance of each channel auto offset based on the HDMI white
                                         balance
                                         0: white balance of each channel adjust the offset base separately
  ISP                  0                 0: no upgrade on line
                                         1: upgrade on line
  NO STANDY            00                01: turn on   00: memory function of turn on    10: standby
  INIT VOLUME          0-100             Volume when turn on
  INIT CHANNEL         1-200             Channel when turn on
  INIT SRC             Program source    Input Source when turn on
  EEPROM-MEMORAY       >                 EEPROM Initialization (operate when EEPROM data chaos)
  RECALL


3.2 Adjustment for AFT and AGC of IF channel in TV
3.2.1 IF AFT adjustment
Disconnect J601(B face), input 80dB 38.9MHz PAL signal to the pole of J601 near the socket,
adjust L604 to value 1.65V of TP602, enter the factory menu, set TDA4470 from BG to LL and input
80dB 33.9MHz SECAM signal, adjust RP602 to value 1.65V of TP602, then weld J601.
3.2.2 IF AGC adjustment
Input 184.25MHz RF signal of 60dB to RF terminal, adjust RP601 to value 4V of TP604, and there
should be no obvious snowy picture. Increase the input signal to 90dBV and it should be no obvious
noisy.
3.3 White balance adjustment
3.3.1 HDMI white balance adjustment
      a. Input VG-848 signal to HDMI: TIMING854(800*600/60Hz)of PAT920 8 gray scale signal,
adjust the balance with CA210.
     b. Enter COLOR TEMP sub menu and select color temperature of standard (9300K), the
value of coordinate is recommended.
     c. Fixed B GAIN, adjust R GAIN, G GAIN to let the color coordinate of the seventh level be
(285,293); Fixed BOFF, adjust R OFF, G OFF to let the color coordinate of the second level be
(285,293) and the brightness is about 3nit-10nit. Repeat adjust R GAIN, G GAIN, R OFF and G OFF,
until the color coordinate of the two level gray scale be (285,293).
3.3.2 VGA/YPbPr/ AV white balance check and correct
   a. Connect VG-848 signal of VGA to VGA terminal and input TIMING854 (800*600/60HZ)
(PATTERN: CROSS), and auto adjust to full screen then input PAT948 white and black signal, enter
submenu of ADC ADJ, select AUTOTUNE and wait for OK display. Input PAT920(8 gray levels),
check if the white balance is normal, if not, set ALL COLOR to 0 and fine adjust according the
method of 3.3.1
   b. connect VG-848 YPbPr signal to YPbPr terminal and input TIMING972(1080I/60Hz) PAT908
color bar(include back/white bars), enter submenu of ADC ADJ, select AUTOTUNE and wait for OK
display. Input PAT920(8 gray levels), check if the white balance is normal, if not, set ALL COLOR to
0 and fine adjust according the method of 3.3.2
      c. Input AV signal(PM5518,8 gray scale) to VIDEO terminal and check if the white balance is

                                                   4
normal, if not, set ALL COLOR to 0 and fine adjust according the method of 3.3.2.
Note: it can't set back to 1 once ALL COLOR changes to 0.
4. Software upgrading:
Enter factory menu and select "OPTION", set ISP to 1 and you can upgrade the software on line.
After upgrade, it needs to set ISP back to 0. if it can not display the image during the upgrading, join
J1 on 01S board, then perform the upgrading, when upgrade finish, disconnect J1 again.
5 Performance check
5.1 TV function
Enter searching menu  auto search, connect RF-TV terminal with central signal source and check
if the picture is normal, if there are channels be skipped. Check TXT and parental control function.
5.2 AV/S, YPbPr terminals
Input AV/S, YPbPr / YCbCr HD signals, check if it is normal.
5.3 VGA terminal
Insert VGA terminal, input VGA format signal of 640X480@60 Hz and check if the display is normal.
5.4 HDMI terminal
Insert HDMI terminal, input 640X480@60Hz signal, check if the display is normal. Check HDCP
function.
5.5 check sound channel
Check the speaker and earphone of each channel.
5.6 RS232 terminal
Insert the earphone wire to COM port, check the long-distance control function with special test
software.
5.7 other function check
Check the turn on/turn off timer, asleep timer, picture/sound mode, OSD, freeze/mute, stereo, etc.
5.8 presetting before ex-factory

       Item          Setting               Item          Setting             Item              Setting
 PICTURE MODE     STANDARD            BALANCE            50            OSD LANGUAGE       English
 COLOR MODE       NORMAL              VOLUME             50            OSD HPOSITION      50
 NR               WEAK               SLEEP TIMER        OFF            OSD VPOSITION      50
 ZOOM             FULL               TTX LANGUAGE       WEST           OSD HALFTONE       50
 SOUND MODE       STANDARD           BLUE SCREEN        OFF            OSD DURATION       15
 AVC              OFF                AFC                ON




                                                   5
Working principle analysis of the unit
     The RF signal received by antenna will be sent to tuner TUN601, then IF signal will be obtained
through high amplified and mixed frequency. After pre-intermediate amplified by V608, it will be sent
to acoustic surface-wave Z605 to do IF filter and get better IF characteristics, then it will be sent to
N602 (TDA4470) to do intermediate amplification, phase-lock loop VCO and synchronous wave
detection to get the video signal TV-V; after pre-intermediate amplification IF will also be sent to
acoustic surface-wave Z604 to do filter at the same time, the it will be sent to N404 to do
intermediate amplification and output the second sound intermediate frequency signal TV-SIF.
     TV-V output from TDA4470 and TV-SIF will be sent to the main IC N304(MST9E89DL)
     Video and audio signals of AV/S, VGA, YPbPr will be sent to MST9E89DL too.
     3 groups HDMI after PS321 selecting, their video and audio signal will be sent to MST9E89DL.
     RGB of SCART1, AV, S-Y and S-C of SCART2 will also be sent to MST9E89DL, their audio
signal and YPbPr, AV/S audio signal via audio switch HEF4052BT selection to MST9E89DL.
     The main IC N304(MST9E89DL) is a high performance and fully integrated IC, which can
realize HDMI interface processing, video decoding, video switch selection, A/D and D/A conversion,
interlace/de-interlace processing, modes conversion, OSD and low-voltage differential output, etc.
And it also has functions of audio selection, processing and MCU.
     The video signal via MST9E89DL processing, output 4 pairs differential signal and 1 pair clock
signal for LCD panel display. TV-V from TDA4470 after video double amplifying and sent to
SCART1 as AV-OUT. AV processed by MST9E89DL after quadruple amplifying and output as
AV-OUT and SCART2 AV-OUT.
     The audio signal via MST9E89DL processing, it will be sent to N206 (BH3547F) amplifying to
earphone. The audio signal will also sent to sound amplifier N203 (TPA3120-D2) amplifying to
speaker. TV-L/R processed by MST9E89DL will be sent to SCART1 for AV-OUT, at the same time,
TV-L/R and AV-L/R will output together as the audio output of AV-OUT and SCART2 AV-OUT.




                                                   6
Block diagram



                 EDID
                                             EDID
                 24C02
                                             24C02


HDMI 1/2/3                  PS321                                                             DDR


VGA
L/R-VGA                                                                                       FLASH
YPbPr
(DTV)
                                                        LCD TV                                EEPROM

SCART1-RGB                                              CONTROLLER
SCART1-AV                                                                                     HDCP KEY
SCART1-L/R                                              MST9E89DL
                         AUDIO SW.
SCART2-L/R               HEF4052
L/R-YPbPr                                                                                       PANEL
L/R-AV/S
SCART2-Y
SCART2-C
AV                                                                                 AUDIO AMP.
S-VIDEO                                                                            BH3547F


TUNER             SAW
                                                                                           EAR PHONE

                  IF AMP            TV-V
                                    TV-SIF                                    AUDIO AMP.
                  TDA4470                                                                         SPEAKER
                                                                              TPA3120D2

                                                                    AV-L/R
SCART1-V OUT                                 2*AMP                   TV-L/R
                                                                                     SCART2-L/R OUT
                                                                                          AV-L/R OUT
        AV OUT              4*AMP                    CVBS
SCART2-V OUT                                                                          SCART1-L/R OUT
                                                                         TV-L/R




                                                            7
IC block diagram
1. MST9E89DL
The MST9E89DL is a high performance and fully integrated IC for multi-function LCD monitor/TV
with resolutions up to full HD (1920x1080). It is configured with an integrated triple-ADC/PLL, an
integrated DVI/HDCP/HDMI receiver, a multi-standard TV video and audio decoder, two video
de-interlacers, two scaling engines, the MStarACE-3 color engine, an on-screen display controller,
an 8-bit MCU and a built-in output panel interface. By use of external frame buffer, PIP/POP is
provided for multimedia applications Furthermore, 3-Dvideo decoding and processing are fulfilled
for high-quality TV applications. To further reduce system costs, the MST9E89DL also integrates
intelligent power management control capability for green-mode requirements and spread-spectrum
support for EMI management.




                                                8
2. TDA4470




             9
3. TPA3120D2
The TPA3120D2 is a 20-W (per channel) efficient, Class-D audio power amplifier for driving stereo
single ended speakers or mono bridge tied load. The TPA3120D2 can drive stereo speakers as low
as 4. The efficiency of the TPA3120D2 eliminates the need for an external heat sink when playing
music.
The gain of the amplifier is controlled by two gain select pins. The gain selections are 20, 26, 32, 36
dB.
The outputs are fully protected against shorts from GND to ROUT or LOUT and output-to-output
shorts with an auto recovery feature.




                                                  10
11
Wiring diagram




                power board                                                power board




                                                                                                                       speaker
                                  key board




                                                        IR board

                  panel


   main power        output                   key, IR              tuner power   amplifier power
                                                                                                   audio output




                                                                                                              signal
                              main board




                                                                                                                                 connection board
                                                                                                              signal




                                                              12
Trouble shooting
1. Fault clearance
Before servicing please check to find the possible causes of the troubles according to the table
below.
1.1 Antenna (signal):
 Picture is out of focus or jumping        Bad status in signal receiving
                                           Poor signal
                                           Check if there are failures with the electrical connector or
                                           the antenna.
                                           Check if the antenna is properly connected.
 Fringe in picture                         Check if the antenna is correctly oriented.
                                           Maybe there is electric wave reflected from hilltop or
                                           building.
 Picture is interfered by stripe shaped    Possibly due to interference from automobile, train, high
 bright spots                              voltage transmission line, neon lamp etc.
                                           Maybe there is interference between antenna and power
                                           supply line. Please try to separate them in a longer
                                           distance.
                                           Maybe the shielded-layer of signal wire is not connected
                                           properly to the connector.
 There appear streaks or light color       Check if interfered by other equipment and if interfered
 on the screen                             possibly by the equipment like transmitting antenna,
                                           non-professional radio station and cellular phone.


1.2 TV set:
 Symptoms                                Possible cause
 Unable to switch the power on               Check to see if the power plug has been inserted properly
                                             into the socket.
 No picture and sound                        Check to see if the power supply of liquid crystal TV has
                                             been switched on. (As can be indicated by the red LED at
                                             the front of the TV set)
                                             See if it's receiving the signal that is transmitted from other
                                             source than the station
                                             Check if it's connected to the wrong terminal or if the input
                                             mode is correct.
                                             Check if the signal cable connection between video
                                             frequency source and the liquid crystal TV set is correct.
 Deterioration of color phase or color       Check if all the picture setups have been corrected.
 tone
 Screen position or size is not proper       Check is the screen position and size is correctly set up.
 Picture is twisted and deformed             Check to see if the picture-frame ratio is properly set up.
 Picture color changed or colorless          Check the "Component" or "RGB" settings of the liquid
                                             crystal TV set and make proper adjustment according to the


                                                   13
                                          signal types.
Picture too bright and there is           Check if the contrast setting is too high.
distortion in the brightest area          Possibly the output quality of DVD broadcaster is set too
                                          high.
                                          It maybe also due to improper terminal connection of the
                                          video frequency signal in a certain position of the system.
Picture is whitish or too bright in the   Check if the setting for the brightness is too high
darkest area of the picture               Possibly the brightness grade of DVD player (broadcaster)
                                          is set too high.
No picture or signal produced from        Check if the cable is disconnected.
the displayer if "XXX in search"          Check if it's connected to the proper terminal or if the input
appears.                                  mode is correct.
There appears an indication -             Check if the TV set can receive input signal. The signal is
"outside the receivable scope)            not correctly identified and VGA format is beyond the
                                          specified scope.
Remote control cannot work                Check if the batteries are installed in the reverse order.
properly                                  Check if the battery is effective.
                                          Check the distance or angle from the monitor.
                                          Check if there is any obstruct between the remote control
                                          and the TV set.
                                          Check if the remote control signal- receiving window is
                                          exposed to strong fluorescence.
No picture and sound, but only            Check if the antenna cable is correctly connected, or if it
    hash.                                 has received the video signal correctly.
Blur picture                              Check if the antenna cable is correctly connected.
                                          Of if it has received the right video signal.
No sound                                  Check if the "mute" audio frequency setting is selected.
                                          Check if the sound volume is set to minimum.
                                          Make sure the earphone is not connected.
                                          Check if the cable connection is loose.
When playing VHS picture search           When being played or in pause VHS picture search tape
tape, there are lines at the top or       sometimes can't provide stable picture, which may lead to
bottom of the picture.                    incorrect display of the liquid crystal TV, In this case please
                                          press "auto" key on the remote control so as to enable the
                                          liquid crystal TV set to recheck the signal and then to
                                          display correct picture signal




                                                14
2. Troubleshooting guide
2.1. No raster

 Connect the power, check if              yes
 the red indicator is light in
 STANDBY?

               no


 Check if X403 PIN9 (5V) of             Press POWER button on the       red
 main board is normal?                  unit or remote sensor control
                                        and check the indicator.

                                                        blue
               no
                                        Check if the PIN3 of X401 on
 Check STANDBY circuit of
                                        main board is high-level?
 power supply board
                                                       yes

                                        Check the panel, LVDS wires
                                        and back light board.
                                 no
                                                                        Check if the PIN11 of X403 in
                                                               no
                           Check N304 and its                           main board is high-level?
                           periphery

                                                                                      yes


                                                   Check N304 and its         Check      power
                                                   periphery                  supply board




                                                  15
2.2. Have raster, but no picture



Check if the unit button            Does display OSD                yes
                           yes
and remote control                  menu in screen when
operation?                          press menu button?

   no                       no
                                                                    Check if the all channels
                                                              yes
                                                                    have no signal?

                                                                                no

                                                                                        HDMI/VGA/YPRPB
                             Enter       factory-menu,              Which channel is
                             initialization EEPROM,                   no signal?
                             then turn off the TV,
                    no       turn on again, display
                                                                                TV            Check N304 and
                             picture?
                                                                                              its peripery
                                            yes

                                 Adjust main board
                                     again
                                                                    Check if there is 1VPP
 Check N304 and                                           yes       signal or noisy of X405
 its periphery                                                      TP601 on main board?


                                                                                  no



                                                          no        Check if TUNER601
                                                                    (pin11) IF output is
                                                                    normal?

                                           Check TUNER601
                                                                                yes
                                           and its periphery

                                                                     Check N601 and
                                                                     its periphery




                                                         16
2.3. No sound




                             yes                       yes
     Check the voltage of          Check the wave of         Check N203 and
     N203 pin1, 3, 10, 12,         pin 5, 6 of N203          its periphery
     19, 20
                                        no
                 no
                                   Check the wave of   yes   Check N304 and
     Check power board             N602 pin 24               its periphery

                                        no

                                                       yes
                                   Check the wave of          Check N602 and
                                   TUNER601 pin 11            its periphery

                                        no


                                   Check TUNER601
                                   and its periphery




                                             17
APPENDIX-A: Main assembly 9232HK3610
             NAME             NO.       MAIN COMPONENT AND IT'S NO.
                                      N304    MST9E89DL (5270989005)
Main board               6HK02001A0   N602    TDK4470MFL (5274470001)
                                      N203    TPA3120-D2 (5273120001)

SCART connection board   6HE0014610
Key board                6HU02505A0
IR board                 6HU02509A0
Power board              6HU0212010
Remote control           6010Y06002   RC-Y60-0B
Panel                    5203325207   CLAA320WF01U
APPENDIX-B: Exploded view (LC-32X36)
PART LIST OF EXPLODED VIEW
   NO.     PART NO.               DESCRIPTION
    1      585A423030             decorative board
    2      5QG36L2010             front cabinet
    3                             IR board
    4                             key board
    5                             panel
    6      58A004160E             panel frame
    7      58A0071400             panel fixed bracket
    8      58A0057700             power board bracket
    9      58A0C40700             panel frame
   10      58A0A4060B             panel frame
   11      574G18801C             main board frame
   12                             main board
   13                             analog board
   14      5810A5071A             AV baffle
   15      5HG36LK010             back cabinet
   16      6151085600             stand
   17      58A004100A             wall mounting bracket
   18      581AA59810             AV baffle
   19                             interface connection board
   20                             power board
   21      58B0033410             connection frame
   22      58A004100A             stand bracket
   23      58A0D4080A             panel frame
   24      58A0041100             connection piece
   25      58A004170C             panel frame
   26      5500806004             speaker
   27      58B0A33210             side AV bracket
   28      615CA82420             speaker net

Note: design and specifications are subject to change without notice.
9232HK3610
Ver.1.0



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