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 TCL OVERSEAS HOLDINGS LIMITED                                             Service Manual39

PART V.        Adjusting Description
Flowchart chart of alignment procedure for M28 chassis:


         B+               NICAM              Electrical properties        RF AGC
     adjustment          Adjustment          checking for chassis        adjustment


  Sub-brightnes      White balance                        Adjustment of screen    Sub-color & Sub-tint
  s Adjustment        Adjustment          Aging            voltage and focus          adjustment


 Pincushion and screen      Screen center & size        Screen center & size        QC
   width adjustment          adjustment (PAL)           adjustment (NTSC)         Checking


ALIGNMENT PROCEDURE FOR M28 CHASSIS:

I) Adjustment of +B Voltage
   1. Apply 110-240VAC( 5V) to mains power input, and Philips standard testing pattern to RF
input.
   2. Adjust VR830 in STANDARD mode until voltage at (B+) is 112V 0.25V.

II) NICAM Adjustment (for NICAM model only)
   1. Apply a 38.9MHz color bar with NICAM signal to the IF input.
   2. Monitor the DC voltage at pin 15 of IC1101.
   3. Adjust T1101 until the voltage at pin 15 of IC1101 becomes 2.5 +/- 0.1V.
   4. Then check the waveform at pin 4 and 6 of P1103 and it must show correct audio signal.

III) The alignment of RFAGC (choose A or B)
   A)
   1. Connect the detector shown below to collector of Q101.
   2. Receive a grey scale signal with 70dB V amplitude.
  3. Adjust RFAGC item until the output of the detector becomes 0.8Vpp




  B)
  1. Receive a grey scale signal with 60dB     V amplitude.
  2. Adjust RFAGC data until the noise of the picture just disappear.

IV) Adjustment of Sub-contrast, Sub-tint and Sub-colour for NSTC and PAL signal.
  1. Enter D-mode, and connect the probe of Oscilloscope to the conjunction between R201 and P201
    (B-out).
40      Service Manual                       TCL OVERSEAS HOLDINGS LIMITED

  2. Apply the Grey-scale/Colour-bar (NTSC signal) to the AV input, in STANDARD status.
  3. Select CNTC to adjust the sub-contrast, until that the amplitude "A" is 2.2VP-P as shown below.
  4. Select COLC to adjust the sub-colour by tuning the amplitude of "a" and "d" to the same.
  5. Select TNTC to adjust the sub-tint by tuning the amplitude of "b" and "c" to the same.
  6. Apply the Grey-scale/Colour-bar (PAL signal) to the AV input, in STANDARD status.
  7. Select COLP to adjust the sub-colour by tuning the amplitude of "a", "b", "c" and "d" to the
same.




V) Adjustment of Focus, Screen Voltage and Sub-brightness
  1. Receive a crosshatch pattern.
  2. Adjust the "FOCUS" VR on the flyback to make the picture clear.
  3. Enter D-mode and press "MUTE" key and the screen will become a horizontal line. Then adjust
    the "SCREEN" VR on the flyback transformer to set the intensity of the line to a minimum visible
    level (the line can just be seen).
  4. Press "MUTE" key again and the TV will become full raster.
  5. Select BRTC to adjust the sub-brightness, until that the 2nd dark bar of 8 level grey scales just
    can be seen.

VI) Adjustment of White balance
  1. Receive a black and white pattern at STANDARD status.
  2. Use a color analyzer to measure the black side of the screen. By changing the value of GB and
    BB, set the reading of the color analyzer to x=284, y=299.
  3. Then measure the white side of the screen. By changing the value of GD and BD, set the reading
    of the color analyzer to x=284, y=299.
  4. Repeat step 2&3 until you can get the correct reading for both black and white sides.

VII) Adjustment of Pincushion and Picture Width (for pure flat model only)
  1. Receive a crosshatch pattern.
  2. Adjust VR1024 until the vertical line become straight.
  3. Adjust VR1023 for horizontal size.

VIII) Adjustment of Picture Geometry (PAL)
  1. Apply the crosshatch pattern (PAL signal) to the RF input, in STANDARD status.
 TCL OVERSEAS HOLDINGS LIMITED                                         Service Manual41

  2. Select HPOS to adjust the Horizontal center.
  3. Select VP50 to adjust the Vertical center.
  4. Select HIT to adjust the Vertical amplitude.
  5. Select VLIN to adjust the vertical linearity.
  6. Select VSC to adjust the vertical S-correction.

IX) Adjustment of Picture Geometry (NTSC)
  1. Apply the crosshatch pattern (NTSC signal) to the RF input, in STANDARD status.
  2. Select HPS to adjust the Horizontal center.
  3. Select VP60 to adjust the Vertical center.
  4. Select HITS to adjust the Vertical amplitude.
  5. Select VLIS to adjust the vertical linearity.
  6. Select VSS to adjust the vertical S-correction.

X) Adjustment of OSD position
  1. Enter D-mode and press key "NOTE".
  2. Select OSD1 to adjust OSD horizontal position (volumebar picturebar half blue panel OSD ).
  3. Select OSDF1 to adjust OSD PLL DATA (volumebar picturebar half blue panel OSD ).
  4. Select OSD2 to adjust OSD horizontal position except OSD1 items.
  5. Select OSDF2 to adjust OSD PLL DATA except OSDF1 items.

XI) D-mode
Enter D-mode by press D-mode key, then you can adjust the setting according CPU specification.

System setting of M28
   ITEM         Description                                                                 Initial
 GROUP1         KEY 0
    RB          R CUT OFF                                                                     80
    GB          G CUT OFF                                                                     80
    BB          B CUT OFF                                                                     80
    GD          G DRIVE                                                                       40
    BD          B DRIVE                                                                       40


 GROUP2         KEY 1
   HPOS/        Horizontal Position 50HZ                                                      0D
    HPS         Horizontal Position 60HZ                                                      10
    HIT/        Hight 50Hz                                                                    29
   HTTS         Hight 60Hz                                                                    26
   VP50         Vertical Position 50Hz                                                        05
   VP60         Vertical Position 60Hz                                                        01
   VLIN         V Linearity 50Hz                                                              07
   VLIS         V Linearity 60Hz                                                              07
    VSC         VS Correction 50Hz                                                            03
    VSS         VS Correction 60Hz                                                            00
42       Service Manual                    TCL OVERSEAS HOLDINGS LIMITED

 VBLK         V BLK Start / Stop                                           00
 VCEN         V CENTERING                                                  16
 OSDH         OSD vertical position 50HZ                                   25
OSDHS         OSD vertical position 60HZ                                   1F


GROUP 3       KEY 3
 CNTX         CONTRAST MAX.                                                59
 CNTN         CONTRAST MIN.                                                08
 BRTX         BRIGHT MAX.(difference from center)                          20
 BRTN         BRIGHT MIN.(difference from center)                          25
 COLX         COLOR MAX.(difference from center)                           4F
 COLN         COLOR MIN.                                                   00
 TNTX         TINT MAX.(difference from center)                            28
 TNTN         TINT MIN.(difference from center)                            28


GROUP 4       KEY 4
 BRTC         BRIGHT CENTER                                                50
 COLC         COLOR CENTER NTSC                                            4F
 COLS         COLOR CENTER SECAM                                           40
 COLP         COLOR CENTER PAL(shift data from COLC)                       00
 SCOL         SUB COLOR ( Cr input (#21) gain up)                          04
 SCNT         SUB CONTRAST                                                 0F
 CNTC         CONTRAST CENTER                                              40
 TNTC         TINT CENTER                                                  40


GROUP 5       KEY 5
  ST3         SHARP CENTER 3.58NTSC TV                                     20
 SV3          SHARP CENTER 3.58NTSC VIDEO                                  20
  ST4         SHARP CENTER OTHER TV                                        18
 SV4          SHARP CENTER OTHER VIDEO                                     18
 SVD          SHARP CENTER DVD                                             19
 ASSH         ASYMMETRY-SHARPNESS                                          04
 SHPX         SHARP MAX.(difference from center)                           1A
 SHPN         SHARP MIN.(difference from center)                           1A


GROUP 6       KEY 6
 OPT          OPTION DATA                                                  C6
     0        adjust mode 0: engineer 1:factory                            0
     1        0:normal 1: mute sound when no sync in TV                    1
     2        0:NORMAL 1: mute video during change channle                 1
     3        au gain 0:50khz 1: 25khz                                     0
     4        when no sync 1: AFT 0: no AFT                                0
     5        AV change 1: mute 0: no mute sound                           0
TCL OVERSEAS HOLDINGS LIMITED                                  Service Manual43

  6                                                                               1
  7     standby state 0: high standby     1: low standby                          1
 FLG0                                                                         06
  0     OVER MOD                                                                  0
  1     N Buzz Cancel                                                             1
  2                                                                               1
  3     SLO f0 shift                                                              0
  4     hotel mode TV mode enter                                                  0
  5     hotel mode AV mode enter                                                  0
  6     hotel mode                                                                0
  7     Vco readjust when position select 0:enable 1:disable                      0
 FLG1                                                                         34
  0                                                                               0
  1     Secam 0:disable       1:enable                                            0
  2     LOGO 0:disable 1:enable                                                   1
  3     TINT por                                                                  0
  4     PIF SELECT 01:45.75 MHZ                                                   1
  5     011 :38.9MHZ                                                              1
  6     100 :38MHZ                                                                0
  7     APC 1:AUTO 0:PRESET                                                       0
 STBY                                                                         1F
  0                                                                               1
  1                                                                               1
        hd kill timer set *40us
  2                                                                               1
  3                                                                               1
  4     when STBY.1 =1 ,after AC on 0: standby 1: power on                        1
  5     after AC power on, 1: ref STBY.1 0: last state                            0
  6     auto sleep function                                                       0
  7                                                                               0
MODE0                                                                         12
  0     NICAM 0:DISABLE 1:ENABLE                                                  0
  1     English language select                                                   1
  2     Russia language select                                                    0
  3     vietnam language select                                                   0
  4     mute type 0: y mute 1: RGB mute                                           1
  5     when mode0.7 = 1 ; preset sound system after ASM                          0
  6     00: BG 01 :I 10:DK 11: M                                                  0
  7     preset sound system after ASM 0:disable 1:enable                          0
MODE1                                                                         D5
  0     BG system enable                                                          1
  1     I system enable                                                           0
  2     DK system enable                                                          0
  3     M system enable                                                           1
44       Service Manual                     TCL OVERSEAS HOLDINGS LIMITED

     4        VIDEO2 enable                                                 1
     5        video3 enable                                                 0
     6        YUV enable                                                    1
     7        pos num select 0:238 1:100                                    1
  MUTT        standby -->wake time                                          00
   STAT       contrast up timer afer standy off                             00


 GROUP 7      KEY 7
 RF AGC       RF AGC                                                        20
   SBY        SECAM B-Y BLACK ADJUST                                        08
   SRY        SECAM R-Y BLACK ADJUST                                        08
   BRTS       SUB BRIGHT shift data of BRTC                                 00
  TXTS        TEXT RGB CONTRAST MAX.                                        1F
  RGCN        TEXT RGB CONTRAST MIN.                                        00
  SECD        SECAM MODE                                                    08


 GROUP 9      KEY 8
   V25        VOLUME 25                                                     32
   V50        VOLUME 50                                                     4B
   V100       VOLUME 100                                                    64


GROUP 10      KEY 9
   SVM        SVM                                                           00
  PYNX        Normal H.SYNC max                                             28
  PYNN        Normal H.SYNC min                                             18
  PYXS        Search H.SYNC max                                             22
  PYNS        Search H.SYNC min                                             1E


GROUP 11      KEY CALENDAR
  CLTO        TV mode & SOUND SYS != M                                      4B
  CLTM        TV mode & SOUND SYS = M                                       4C
  CLVO        VIDEO                                                         4D
  CLVD        YUV MODE                                                      48
CLTO CLTM CLVO CLVD bit setting
     7        KILLER OFF
     6        P/N ID
     5        C GAMMA
     4
              NTSC-MATRIX
     3
     2
     1        YDL
     0
   ABL        ABL SETUP                                                     27
TCL OVERSEAS HOLDINGS LIMITED                                     Service Manual45

   5       TB1254N RGB ABL                                                           1
   4       TB1254N WPS                                                               0
   3                                                                                 0
   2                                                                                 1
           ABL point setup
   1                                                                                 1
   0                                                                                 1
 DCBS      VIDEO DATA SETUP                                                         33
  0~3      Y GAMMA BLACK STRETCH                                                     3
  4~5      OSD LEVEL                                                                 3
  DEF      V AGC SELECT                                                             01
   0       V AGC reference, 0:depends on YC Vcc
           1: Depends on integrated regulator


GROUP 14   KEY NOTE-BOOK
 OSD 1     OSD Horizontal Position (volume bar, picture bar, half blue panel OSD)   0B
 OSDF 1    OSD PLL DATA (volume bar, picture bar, half blue panel OSD)              55
 OSD 2     OSD Horizontal Position except OSD1 items                                48
 OSDF 2    OSD PLL DATA except OSD1 items                                           75
 HAFC                                                                               09
   0       When nois.2=1 ; TV hafc gain
   1       If nois.2=0 TV hafc gain depend on noise (0~1)
   2
           In video mode hafc gain
   3
 NOIS      HAFC DATA                                                                01
   0
           Noise det
   1
   2       Fix the hafc gain
 UCOM      MCU DATA                                                                 00



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