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Chasis_JYM_560_manual+service


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***       CONTENTS     ***


2. General Alignment
3. IC BLOCK DIAGRAM
4.
5. BLOCK DIAGRAM
6. CIRCUIT DIAGRAM
               * * * WARNING * * *

      In order to prevent electric shock, do not remove cover.
      No user-serviceable parts inside, Refer servicing to qualified service personal.


1.    SAFETY INSTRUCTIONS

PRECAUTIONS DURING SERVICING
     1.   In addition to safety, other parts and assemblies are specified for conformance with such
          regulations as those applying to spurious radiation. These must also be replaced only with
          specified replacements.
          Examples : RF converters, tuner units, antenna selection switches, RF cables, noise-blocking
          capacitors, noise-blocking filters, etc.
     2.   Use specified internal Wiring. Note especially:
          1) Wires covered with PVC tubing
          2) Double insulated wires
          3) High voltage leags
     3.   Use specified insulating materials for hazardous live parts. Note especially:
          1) Insulation Tape
          2) PVC tubing
          3) Spacers (Insulation barriers)
          4) Insulation sheets for transistors
          5) Plastic screws for fixing micro switches
     4.   When replacing AC primary side components (transformers, power cords, noise blocking
          capacitors etc), wrap ends of wires securely about the terminals before soldering.
     5.   Make sure that wires do not contact heat-generating parts (heat sinks, oxide metal film resistors,
          fusible resistors, etc.)
     6.   Check if replaced wires do not contact sharply edged or pointed parts.
     7.   Make sure that foreign objects (screws, solder droplets, etc.) do not remain inside the set.


MAKE YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
     Used batteries with the ISO symbol for recycling as well as small accumulators (rechargeable
     batteries), mini-batteries (cells) and starter batteries should not be thrown into garbage can. Please
     leave them at an appropriate depot.


WARNING
   Before servicing this TV receiver, read the X-RAY RADIATION PRECAUTION, SAFETY
   INSTRUTION and PRODUCT SAFETY NOTICE.




X-RAY RADIATION PRECAUTION
   1.     Excessively high voltage can produce potentially hazardous X-RAY RADIATION. To avoid
          such hazards, the high voltage must not exceed the specified limit. The normal value of the high
          voltage of this TV receiver is 26 kV at zero beam current (minimum brightness).
          The high voltage must not exceed 29 kV under an circumstances : Each time when a receiver
          require servicing, the high voltage should be checked. The reading of the high voltage is
          recommended to be recorded as a part of the service record. It is important to use an accurate
          and reliable high voltage meter.
   2.     The only source of X-RAY RADIATION in this TV receiver is the picture tube. For continued
          X-RAY RADIATION protection, the replacement tube must be exactly the same type as
          specified in the parts list.
   3.     Some parts in this TV receiver have special safety related characteristics for X-RAY
          RADIATION protection. For continued safety, the parts replacement should be under taken only
          after referring the PRODUCUT SAFETY NOTICE.


SAFETY INSTRUCTIONS
        The service should not be attempted by anyone unfamiliar with the necessary instructions on this
        TV receiver. The following are the necessary instructions to be observed before servicing.


   1.     An isolation transformer should be connected in the power line between the receiver and the AC
          line when a service is performed on the primary of the converter transformer of the set.
   2.     Comply with all caution and safety related provided on the back of the cabinet, inside the
          cabinet, on the chassis or picture tube.
   3.     To avoid a shock hazard, always discharge the picture tube's anode to the chassis ground before
          removing the anode cap.
   4.     Completely discharge the high potential voltage of the picture tube before handling. The picture
          tube is a vacuum and if broken, the glass will explode.
   5.     When replacing a MAIN PCB in the cabinet, always be certain that all protective are installed
          properly such as control knobs, adjustment covers or shields, barriers isolation resistor networks
          etc.
   6.     When servicing is required, observe the original lead dressing. Extra precaution should be given
          to assure correct lead dressing in the high voltage area.
   7.     Keep wires away from high voltage or high temperature components.
   8.     Before returning the set to the customer, always perform an AC leakage current check on the
          exposed metallic parts of the cabinet, such as antennas, terminals, screw heads, metal overlays,
          control shafts etc., to be sure the set is safe to operate without danger of electrical shock. Plug
          the AC line cord directly to the AC outlet (do not use a line isolation transformer during this
          check). Use an AC voltmeter having 5k ohms per volt sensitivity or more in the following
          manner. Connect a 1.5k ohm 10 watt resistor paralleled by a 0.15uF AC type capacitor, between
          a good earth ground (water pipe, conductor etc.) and the exposed metallic parts, one at a time.
          Measure the AC voltage across the combination of 1.5k ohms resistor and 0.15uF capacitor.
          Reverse the AC plug at the AC outlet and repeat AC voltage measurements for each exposed
          metallic part. The measured Voltage must not exceed 0.3V RMS. This corresponds to 0.5mA AC.
          Any value exceeding this limit constitutes a potential shock hazard and must be corrected
          immediately.


          The resistance measurement should be done
          between accessible exposed metal parts and
          power cord plug prongs with the power
          switch "ON". The resistance should be more
          than 6M ohms.




PROODUCT SAFETY NOTICE
        Many electrical and mechanical parts in this TV receiver have special safety-related
        characteristics. These characteristics are often passed unnoticed by a visual inspection and the
        protection afforded by them cannot necessarily be obtained by using replacement components
        rated for higher voltage, wattage, etc.      Replacement part which have these special safety
        characteristics are identified in this manual and its.
    Supplements : Electrical components having such features are identified by shading on the
        schematic diagram and the part list. Before replacing any of these components, read the parts
        list in this manual carefully. The use of substitute replacement parts which do not have same
        safety characteristics as specified in the parts list may create shock, fire or other hazards.
2.     GENERAL ALIGNMENT
           CPT MAGNET ADJUSTMENT
CONVERGENCE MAGNET ASSEMBLY POSITIONING
Convergence magnet assembly and rubber wedges need mechanical positioning following figure 1.




                                 FIG 1 Rubber Wedges Location
      COLOR-PURITY-ADJUSTMENT
 NOTE : Before attempting any purity adjustments, the receiver should be operated for at least 15
        minutes.
     1. Demagnetize the picture tube and cabinet using a degaussing coil.
     2. Turn the CONTRAST and BRIGHTNESS controls to maximum.
     3. Adjust RED and BLUE Bias controls to provide only a green rather.
     4. Loosen the clamp screw holding the yoke, and slide the yoke backward to provide vertical green
        belt(zone) in the picture screen.
     5. Remote the Rubber Wedges.
     6. Rotate and spread the tabs of the purity magnet(See figure 2) around the neck of the picture tube
        until the green belt is in the center of the screen. At the same time, center the raster vertically.
     7. Move, the yoke slowly forward until a uniform green screen is obtained. Tighten the clamp screw
        of the yoke temporarily.
     8. Check the purity of the red and blue raster by adjusting the BIAS controls.
     9. Obtain a white raster, referring to "CTR GRAY SCAL ADJUSTMENT".
 10. Proceed with convergence adjustment
                                              FIG 2

CONVERGENCE ADJUSTMENTS
  NOTE : Before attempting any convergence adjustments, the receiver should be operate for at least
   15 minutes.


CENTER CONVERGENCE ADJUSTMENT
1. Receiver crosshatch pattern with a color bar signal generator.
2. Adjust the BRIGHTNESS and CONTRAST Controls for well defined pattern.
3. Adjust two tabs of the 4-Pole Magnets to change the angle between them (See figure 3) and
   superimpose red and blue vertical lines in the center area of the picture screen.
4. Turn both tabs at the same time keep in their angles constant to superimpose red and blue
   horizontal lines at the center of the screen. (See figure 4.)
5. Adjust two tabs of 6-Pole Magnets to superimpose red/blue line with green one. Adjusting the
   angle affects the vertical lines and rotating both magnets affects the horizontal lines
6. Repeat adjustment 3, 4, 5 Keeping in mind red, green and blue moment, because 4-Pole Magnets
   and 6-Pole Magnets interact and make dot movement complex.




                 FIG 3                                                         FIG 4
  CIRCUMFERENCE CONVERGENCE ADJUSTMENT
   NOTE : This adjustment requires Rubber Wedge Kit.
1. Loosen the clamping screw of deflection yoke to allow the yoke to tilt.
2. Place a wedge as shown in figure (1) temporarily.
   (Do not remove cover paper on adhesive part of the wedge.)
3. Tilt front of the deflection yoke up or down to obtain better convergence in circumference.(See
  figure 4) Push the mounted wedge into the space between picture tube and the yoke to hold the
  yoke temporarily.
4. Place other wedge into bottom space and remove the cover paper to stick.
5. Tilt front of the yoke right or left to obtain better convergence in circumference.(See figure 4).
6. Hold the yoke position and put another wedge in either upper space. Remove           cover paper and
  stick the wedges, recheck overall convergence.
7. Detach the temporarily mounted wedge and put it in another upper space. Stick it on picture tube
  to fix the yoke.
8. After placing three wedges, recheck overall convergence. Tighten the screw firmly to hold the
  yoke tightly in place.
9. Stick 3 adhesive tapes on wedges as shown in figure 1.




     CHASSIS ADJUSTMENT MANUAL
     How to enter the service the service mode using the user remote control
     Push buttons of remote control in sequences as follows
         `DISPLAY'-`MUTE'-`SLEEP'-`FUSSY'


1.HEAT RUN(AUTO POWER ON MODE) : F4
     - It need in assembly line during heat run that protect to auto power off after no
       signal 15 minutes and
       auto power on for input power of sets on/off by line condition which
       sometimes line power connection of palette with main power line would be
       badly contacted by shaking during the sets through on assembly lines.
   - Heat run function is operated by pressing the F4 key.
   - To cancel this function press the F4 key one more or power on/off.
   - It must be canceled before final output.
1.HEAT RUN(AUTO POWER ON MODE) : F4
     - It need in assembly line during heat run that protect to auto power off after no signal 15 minutes and auto power on for input
         power of sets on/off by line condition which sometimes line power connection of palette with main power line would be badly
         contacted by shaking during the sets through on assembly lines.
     - Heat run function is operated by pressing the F4 key.
     - To cancel this function press the F4 key one more or power on/off.
     -      It must be canceled before final output.
     -
2. GEOMETRY        ADJUSTMENT (F2)
  If press "F2"key,      The 2 adjustment modes    are toggled   that   "GEOMETRY" and         "PINCUSHION"mode.
         2-1. V-SIZE
           - Select the V-SIZE by pressing CH UP/DOWN key
           - Adjust the V-SIZE by pressing VOL UP/DOWN key for approximately one-half inch over scan at top and bottom
             of picture screen.


     2-2. V-CENTER
         -.For receive PAL-N (50Hz) RETMA pattern, press the " CH " key on the remote control
         - Select the V-CENTER by pressing CH UP/DOWN key.
         - Adjust V-CENTER so that the circle of Retma signal     may be centered in the verical direction..


     2-3.V-OFFSET
         -.For receive   NTSC-M      or PAL-M (60Hz) RETMA pattern, press the " CH " key on the remote control
         - Select the V-OFFSET      by pressing CH UP/DOWN key.
         - Adjust V-OFFSET so that the circle of Retma signal     may be centered in the verical direction..
          -.By this adjustment, we can compensate the difference of     vertical center   according to reception signal which is
            50Hz or 60Hz.


    2-4. H-CENTER
           - Select the H-CENTER by pressing CH UP/DOWN key.
           - Adjust the H-CENTER by pressing VOL UP/DOWN key to be coincident with screen center and mechanical center.


     2-5. V-LIN.
          -.Adjust vertical linearity by pressing VOL UP/DOWN key.


3.PIN CUSHION       ADJUSTMENT(F2)
    3-1.     H.WIDTH
    - For receive RETMA pattern, press the " CH " key on the remote control.
    - Select the H-WIDTH          by pressing CH UP/DOWN key.
    - Adjust the H-WIDTH by pressing VOL UP/DOWN key so that the left and right side of picture may position an
         interval of 4-BAR and 5 BAR.
    3-2. PINCUSHION

                                                                   9
    - For receive CROSS HATCH pattern,press the "CH"key on the remocon.
   - Select the        PINSHION by pressing CH UP/DOWN key.
   -. When the vertical lines of the left and right side are distorted, adjust the PINSHION by pressing VOL UP/DOWN key.
        so hat the vertical lines may be straight.


    3-3. PIN. TILT
    - For receive CROSS HATCH pattern,press the "CH"key on the remocon.
    - Select the       PIN.TILT by pressing CH UP/DOWN key.
    -.When the screen shape is not rectangular but          trapezoid, adjust the     PIN.TILT by pressing VOL UP/DOWN key.
        to correct the unbalanced      shape.


   3-4.PIN.TOP          & PIN.BOT.
        - For receive CROSS HATCH pattern,press the "CH"key on the remocon.
        - Select the    PIN.TOP or      PIN.BOT by pressing CH UP/DOWN key.
        -. When the vertical lines of     theTOP or BOTTOM side are not straight but distorted, adjust PIN.TOP &PIN.BOT.
          by pressing VOL UP/DOWN key to correct the unbalanced               TOP or BOTTOM vertical lines.
    .
    3-5.PIN.COR.SW.
        -.It is no need to adjust, set this data "1"
        -.Check if     the top and bottom side of the vertical lines are straight .


    3-6.H.WIDTH COMP.
        -.It is no need to adjust, set this data "6"
        -.Check if the H.Width      is the same    according to the reception of      low beam and High beam signal.
4.. SCREEN ADJUSTMENT(F3)
    - Receive the video no signal.
    - Select the SERVICE mode by pressing CH UP/DOWN key.
    - Make the horizontal line by pressing VOL UP/DOWN key.
    - Adjust the SCREEN , till horizontal line is just disappeared.


5. WHITE BALANCE ADJUSTMENT.(F3)
   - Receive a black and white pattern or white balance adjusting pattern.
   - Before attempting white balance adjustment, the receiver should be operate for at least 15minites.
   - Check the all of position to the reference value (nominal center)
   - The reference color of the measurement equipment set to G.
   - Adjust the R DC,G DC, G DC at bias mode.
   - Adjust the R DRV,B DRV at drive mode.




  5-1. WHITE BALANCE ADJUSTMENT FOR DVD MODE .(F1)
       -.This procedure is need to compensate       the W/Balance difference between       "TV/VIDEO/S-VHS"mode          and
          "DVD" mode.
       1) Input     the "GREY SCALE PATTERN" signal              to   both "VIDEO1 or 2"       and    "DVD" input jack
       2) Select "DVD" input         mode    by pressing TV/VIDEO button.
       3) Select the "B-Y DC LEVEL" or "R-Y DC LEVEL" mode by pressing CH UP/DOWN key in FACTORY1 mode.
       4) Change       both   "B-Y DC LEVEL" and          "R-Y DC LEVEL" data in order to get the same W/Balance value as that
            Of    VIDEO mode.


6 . SUB BRIGHT ADJUSTMENT.
       6-1 METHOD 1
           - Receive the RETMA PATTERN.
           - Select the NORMAL mode in the fuzzy.
           - Select the SUB BRIGHT mode by pressing CH UP/DOWN key in FACTORY1 mode.
           - Adjust the SUB BRIGHT value before disappeared black 20% level by pressing VOL UP/DOWN key.
        6-2      METHOD 2
              - Change Mode to VIDEO NO SIGNAL
              - Select the NORMAL mode in the fuzzy key.
              - Select the SUB BRIGHT mode by pressing CH UP/DOWN key in FACTORY1 mode.
              - Adjust the SUB BRIGHT value till disappeared to back screen by pressing VOL UP/DOWN.


7. AGC ADJUSTMENT.(F1 key)
      - Receive the RF color bar signal.
      - Strength of input signal control 60dBu-63dBu.
      - Measure the AGC voltage with scope at tuner AGC pin.
      - Select the AGC point less tuner AGC voltage.
      - Select the AGC AUTO mode, and then press the vol up/down key
      - AGC is arranged automatically        and then    Confirmation of the strong signal.


8. FOCUS ADJUSTMENT
     -.For receive RETMA pattern, press the " CH " KEY on the remote control.
     -.Adjust    the FOCUS VOLUME on the FBT and make the picture on the screen finest.


9. USER RESET.
      - It be cleared all user control to initial for all output sets will be same user control condition.
      -.It need after final inspection.
LA76933 7X(X:J              N)/LA76933 7FB
Pin Assignment                                                   Internal connections
PIN        FUNCTION             PIN         FUNCTION             PIN      FUNCTION PAD Name
1           SIF Output          64           VIF Input1                                 BIP         COM

2           VIF AGC             63           VIF Input2          PInt01   C_Sync        PSYNC   P33
3           SIF Input           62           IF Ground           PInt02   CLOCK         PCL     P32
4            FM Filter          61        RF AGC Output          PInt03   DATA          PDA     P31
5 FM Output / Selected Audio 60            Video Output          PInt04   I             PI      I
              Output                                             PInt05   FS            PFS     BL
6         Audio Output          59           AFT Filter          PInt06   INT_B         PB      B
7         SIF APC Filter        58           APC Filter          PInt07   INT_G         PG      G
8             IF Vcc            57     Black Level Det. Filter   PInt08   INT_R         PR      R
9     Ext. Audio Input / VM     56      Internal Video Input     PInt09   HS            PHS     HS
             Output                                              PInt10   VS            PVS     VS
10             ABL              55       Video/Vertical Vcc      PInt11   ENABLE        PENA    P30
11          RGB Vcc             54      External Video Input     PInt12   PDC           PPDC    PEIN
12         Red Output           53      Chroma APC Filter        PInt13   CVBS          PCVBS   CVIN
13        Green Output          52    Selected Video Output or   PInt14   CPU TST B PCPUB       TSTB
                                             fsc Output          PInt15   CPU TST G PCPUG       TSTG
14         Blue Output          51            Cr Input           PInt16   CPU TST R PCPUR       TSTR
15        E/W Output            50        4.43MHz Crystal        PInt17   Reset         PRES    RESi
16    V Ramp Osc. Capacitor     49           Cb Input            PInt18   AFT           PAFT    AN3
17        Vertical Output       48            DVD-Y              PInt19   VDD           PVDD    VDDi
18          VCO IREF            47              NC               Pint20   4MHZ          P4M
                                                                          Clock
19     Horizontal/BUS Vcc       46             YC-Y              Pint21   R out         PROUT
20     Horizontal AFC Filter    45             YC-C              Pint22   B out         PBOUT
21      Horizontal Output       44      Flyback Pulse Input      Pint23   Vref          PVREF
22 Video/Vertical/BUS Ground 43              CCD Vcc             Pint24   B input       PB_IN
23          P00/INT0            42         CPU Ground            Pint25   R input       PR_IN
24          P01/INT1            41              FIL              Pint26   Vcc*2         PVCC2
25             P02              40              RES
26          P03/INT3            39           P07/AN7
27         P14/PWM1             38           P06/AN6
28         P15/PWM2             37           P05/AN5
29             P17              36           P04/AN4
30         P16/PWM3             35              VDD
31          P12/SDA1            34              XT2
32          P13/SCK1            33              XT1
                                                                   LA42032
Block Diagram
                                                        Standby                          VCC
                                                             5                             7




                                                       Input amplifier
                                                                                                                   12 +OUT1
                                IN1 2
                                                 Ri=                                 Output amplifier
                                                 30k
                                                                                                                   11 -OUT1

                              MUTE 6
                                                                         VCC/ground shorting protection circuit
                                                                                                                      PWR
                                                                         Load shorting protection circuit          10 GND
                                                                         Thermal protection circuit
                                PRE
                                GND 3


                                                                                                                   8   +OUT2
                                IN2 4
                                                 Ri=                                 Output amplifier
                                                 30k
                                                                                                                   9   -OUT2
                                                       Input amplifier




                                                                          1
                                                                        Ripple
                                                                        Filter



Test Circuit




                                                                       LA42032

             Ripple               PRE                                                                       PWR
             Filter       IN1     GND        IN2   STBY MUTE              VCC       +OUT2 -OUT2             GND     -OUT1 +OUT1     N.C.
              1           2          3       4          5          6     7     8                   9          10       11      12      13
         C3 +                                                       C4    C5
         47F                                                        10F   1000F
         /16V                 C1                 C2                 /10V  /16V              RL                            RL
                      *       4.7F       *       4.7F               +           +         C8           C9               C7      C6
                              /10V               /10V         R1                          0.1F         0.1F             0.1F    0.1F
                                                            15k                           R4           R5               R3      R2
                                                                                          2.2          2.2              2.2     2.2
                                                                 +5V




* LA42032 employs the zero-bias type input circuit, with the input pin potential being nearly zero (about 0.01V).
  Accordingly, the polarity must be determined according to the DC potential of a circuit connected to the previous stage
  of LA42032.




                                                                                                                                            No.A0855-3/7
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                           +
                                           +
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                                                           L Line
    AGND      Lch-A            Lch-B           Lch-C        out                   L-DC           ST-2          HPFC          R-TC1    L-BC1    L-BC2        L-OUT     L-VRIN L-VROUT L+R LPF              VSS        CLK       DATA

       36             35           34              33                    32            31               30              29       28       27           26            25       24       23         22          21          20         19




                                                                                                                                     TONE CONT
                                                                                                                                                                                                                       DATA
                                                                                       DC
                                                                                                                                                                                                                       CONTROL

                                                                                                                                                                                                                    CONTROL
                                                                         +                                                                       Matrix                            +
                                                                         -                                              Bypass                                 TOTAL               -

                                                                                                                                                            Bypass
                                                                                                                                                                          MUTE
                                                                                                             P Stereo


                                                                                                                                                       SURROUND

                                                                                                                                  ANALOG
                                                                                             Pseud
                                                                                                                                 SURROUND
                                                                                             Stereo                                                                                                       +




                                                               MONO-SW
                                                                                                                                   (AViSS)                                                                -
                                                                                                                                                       SURROUND


                                                                                                             P Stereo
                                                                         +                                                                                  Bypass
                                                                         -
                                                                                                                        Bypass                                TOTAL
                                                                                                                                                                                            +
                                                                                                                                                Matrix
                                                                                                                                                                                            -

                                                                                                                                                                               MUTE
                                                                                     DC

                                                                                                                                     TONE CONT



          1           2                3               4                 5               6              7               8         9       10           11            12       13       14         15          16          17         18
    GND       Rch-A        Rch-B           Rch-C           R Line                 R-DC           ST-1          LPFC          R-TC1    R-BC1    R-BC2        R-OUT R-VRIN R-VROUT                L+R    VREF         VCC        VDD
                                                            out
                                                                                                                                                                                        +




                 +
                                 +
                                                 +
                                                                                                                                                                                                      +




                                                                    +
                                                                                                                                                                          +




                                                                                   +
                                                                                                                                                                                                                +
                                                                                                                                                                                                                           +
                                                                                                                                                                                                                                      +




                                                                                                                                                                                                                                          DIP-36s
                                                                                       21",29"BLOCK DIAGRAM

                                        SF101                                                                                                                Q901~Q906                                   CRT BOARD
            I102                                                     IF input
                                         SAW                                                                                    RGB OUTPUT                   VIDEO AMP
  RF input TUNER                        FILTER




                                                                                                                                                                                                                 SCREEN


                                                                                                                                                                                                                                HEATER
                                                                            RF_AGC                                                                                               12V




                                                                                                                                                                                                      FOCUS
                            RF_AGC
                    33V




                                                                                                                                                                                               180V




                                                                                                                                                                                                                          H.V
                                                                                                                          EW DRIVE
                                                I502                                              I501(LA76933)                               Q303
                                              EEPROM                                        .CPU
                                                                                            .IF input
                                                                                                                          H.DRIVE                   Q402                                                                                 25V
                                                                                            .VIDEO/CHROMA/DEFLECTION                                                       Q401/T402                             T401
                                                 Key input                                  .AUDIO PROCESSOR                                       H.DRIVE                 H.OUPUT                               FBT
                                                                                            .AUDIO/VIDEO SW                                                                                                                              11V
IR input                    I201                         IR input
                                                                                            .VIDEO OUTPUT




                                                                                                                                             45V
                              -
                          PREAMP                                                            .EW OUTPUT




                                                                                                                                                                                                          123V


                                                                                                                                                                                                                          ABL
                                                                                                                          V.DRIVE
                           JAV01                                                                                                             I301(LA78045)                   P401
                          -VIDEO1                                                                                                            VERTICAL OUT                    D.Y.




                                                                                MONO ONLY




                                                                                                                                                   25V
                                                                                 AODIO IN




                                                                                                                    5V
                                                    I103(LA7016)
                            JAV02
                                                      (OPTION)                                         IA01(LV1116N)
                           -VIDEO2
                                                    .VIDEO



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