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 UOC TDA93XX SERIES

SERVICE MANUAL
SERVICE MANUAL
 COLOUR TELEVISION




    OTM595(CU-2590)
    OTM685(CU-2990)
    OTM805(CU-3490)
                                                                 .


CONTENTS
1. safety precautions...................................................................................................3

2.   block diagram

     and PHILIPS UOC functional difference between the various IC versions ......................4

3     Replacement of memory IC.......................................................................................7

4     Service adjustment...................................................................................................7

5     ICs functional description..........................................................................................11

6     Test point waveform.................................................................................................15

7     All ICs/transistors voltages........................................................................................16

8     Purity / convergence adjustment................................................................................17

9.   Circuit diagram.........................................................................................................19

10. Material list...............................................................................................................21

11. Specifications................................................................................................... .......55




                                                                2
                                                                       .



SAFETY PRECAUTIONS
1.   The design of this product contains special hardware, many            9. manufacturer's replacement components.
     circuits and components specially for safety purposes. For            10. Isolation Check
     continued protection, no changes should be made to the                    (Safety for Electrical Shock Hazard)
     original design unless authorized in writing by the                       After re-assembling the product, always perform an isolation
     manufacturer. Replacement parts must be identical to those                check on the exposed metal parts of the cabinet (antenna
     used in the original circuits. Service should be performed by             terminals, video/audio input and output terminals, Control
     qualified personnel only.                                                 knobs, metal cabinet, screwheads, earphone jack, control
                                                                               shafts, etc.) to be sure the product is safe to operate without
2.   Alterations of the design or circuitry of the products should             danger of electrical shock.
     not be made. Any design alterations or additions will void            11. The surface of the TV screen is coated with a thin film which
     the manufacturer's warranty and will further relieve the                  can easily be damaged. Be very careful with it when handle
     manufacturer of responsibility for personal injury or property            the TV. Should the TV screen become soiled, wipe it with a
     damage resulting therefrom.                                               soft dry cloth. Never rub it forcefully. Never use any cleaner
                                                                               or detergent on it.
3.    Many electrical and mechanical parts in the products have
     special safety-related characteristics. These characteristics         (1)   Dielectric Strength Test
     are often not evident from visual inspection nor can the                    The isolation between the AC primary circuit and all metal
     protection afforded by them necessarily be obtained by                      parts exposed to the user, particularly any exposed metal
     using replacement components rated for higher voltage,                      part having a return path to the chassis should withstand a
     wattage, etc. Replacement parts which have these special                    voltage of 3000V AC (r.m.s.) for a period of one second.
     safety characteristics are identified in the parts list of                  (...Withstand a voltage of 1100V AC (r.m.s.) to an appliance
     Service manual. Electrical components having such                           rated up to 120V, and 3000V AC (r.m.s.) to an appliance
     features are identified by shading on the schematics                        rated 200V or more, for a periode of one second.)
     and by (      ) on the parts list in Service manual. The use                This method of test requires a test equipment not generally
     of a substitute replacement which does not have the same                    found in the service trade.
     safety characteristics as the recommended replacement                 (2)   Leakage Current Check
     part shown in the parts list of Service manual may cause                    Plug the AC line cord directly into the AC outlet (do not use
     shock, fire, or other hazards                                               a line isolation transformer during this check.). Using a
                                                                                 "Leakage Current Tester", measure the leakage current
4.   Don't short between the LIVE side ground and                                from each exposed metal part of the cabinet, particularly
     ISOLATED (NEUTRAL) side ground or EARTH side                                any exposed metal part having a return path to the chassis,
     ground when repairing. Some model's power circuit is                        to a known good earth ground (water pipe, etc.). Any
     partly different in the GND. The difference of the GND is                   leakage current must not exceed 0.5mA AC (r.m.s.).
     shown by the LIVE: ( ) side GND, ISOLATED (NEUTRAL) :                       However, in tropical area, this must not exceed 0.2mA AC
     ( ) side GND and EARTH : (        ) side GND. Don't short                   (r.m.s.).
     between the LIVE side GND and ISOLATED (NEUTRAL)                                Alternate Check Method
     side GND or EARTH side GND and never measure with a                         Plug the AC line cord directly into the AC outlet ( do not use
     measuring apparatus (oscilloscope etc.) the LIVE side GND                   a line isolation transformer during this check.). Use an AC
     and ISOLATED (NEUTRAL) side GND or EARTH side GND                           voltmeter having 1000 ohms per volt or more sensitivity in
     at the same time. If above note will not be kept, a fuse or                 the following manner. Connect a 1500            10W resistor
     any parts will be broken.                                                   paralleled by a 0.15 F AC-type capacitor between an
5.   If any repair has been made to the chassis, it is                           exposed metal part and a known good earth ground (water
     recommended that the B1 setting should be checked or                        pipe, etc.). Measure the AC voltage across the resistor with
     adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).                               the AC voltmeter. Move the resistor connection to each
                                                                                 exposed metal part, particularly any exposed metal part
6.   The high voltage applied to the picture tube must conform                   having a return path to the chassis, and measure the AC
     with that specified in Service manual. Excessive high                       voltage across the resistor. Now, reverse the plug in the AC
     voltage can cause an increase in X-Ray emission, arcing                     outlet and repeat each measurement. Any voltage
     and possible component damage, therefore operation under                    measured must not exceed 0.75V AC (r.m.s.). This
     excessive high voltage conditions should be kept to a                       corresponds to 0.5mA AC (r.m.s.).
     minimum, or should be prevented. If severe arcing occurs,                   However, in tropical area, this must not exceed 0.3V AC
     remove the AC power immediately and determine the cause                     (r.m.s.).
     by visual inspection (incorrect installation, cracked or melted             This corresponds to 0.2mA AC (r.m.s.)
     high voltage harness, poor soldering, etc.). To maintain the
     proper minimum level of soft X-Ray emission, components
     in the high voltage circuitry including the picture tube must
     be the exact replacements or alternatives approved by the
     manufacturer of the complete product.

7.   Do not check high voltage by drawing an arc. Use a high
     voltage meter or a high voltage probe with a VTVM.
     Discharge the picture tube before attempting meter
     connection, by connecting a clip lead to the ground frame
     and connecting the other end of the lead through a 10k
     2W resitor to the anode button.

8.   When service is required, observe the original lead dress.
     Extra precaution should be given to assure correct lead
     dress in the high voltage circuit area. Where a short circuit
     has occurred, those components that indicate evidence of
     overheating should be replaced. Always use the


                                                                       3
                                                                                .

2 TV Block diagram

                                          TDA93XX
                                                                                        video
                                                                                                                                             Vo
    TUNER    SAW                  IF IN               Y IN           Y
                                                                                                                                             V2i
                                  RF AGC              V IN           Cr                                               4052    video
                                                                                                                                             V1i
                                                     U IN            Cb
                                  CVBSINT                                                                     video                   Y
                       video                    CHROMA                                                                                        S-VHS
                  S
                TRAP              IFVO OUT                   video                                                                    C
                                                CVBS/Y IN
                                                                                                                                             ARo
               24C04                                                                                                  audio
                                                                                                                                             ALo

                                  SDA                                                                                                        ARi2
                       bus
                                  SCL                                                      TDA9874                                           ARi1
                                  AUDIO OUT          IK




                                                                                                                  A OUTR
                                                                                                                  A OUTL



                                                                                                                    AV2 R
                                                                                                                    AV2 R
                                                                                                                SDA/SCL


                                                                                                                M OUTR
                                                                                                                M OUTL
                                                RGB OUT                                               XS303




                                                                                                                MAIN R
                                                                                                                MAIN L
                                                                                                                                  TDA9859




                                                                                                                AV1 L
                                                                                                                AV2 L
                                  V OUT           H OUT




                                                                                        7
                                                                                        4
                                                                                        5
                                                                                        1
                                                                                        2
                                                                                        6
                                                                                        7
                                                                                        8
                                                                                                                                             ALi2
                                                                                bus                     5V
                                                                                                              audio                          ALi1
                                                                                audio
                                                                                                                                          AN7522

                                                                                                                                          Vi1
                                V IN                H IN     200V                                                                          OUT1-
             130V                                                     CRT PCB                                                 audio        OUT1+
                                                             +15V
             24V               TDA8351              H OUT
     POWER                                                   -15V                                                                         Vi2
             16V                                                 SCREEN                         CRT
                                V OUT               H OUT                                                                                   OUT2-
             8V
      UNIT                                                                                                                                  OUT2+
             5V                                                     FOCUS
             3.3V
                                           DY




                                                                                4
                                                                                                       .


   PHILIPS UOC FUNCTIONAL DIFFERENCE BETWEEN THE VARIOUS IC VERSIONS
IC VERSION                           9350 9351 9352 9353 9360 9361 9362 9363 9364 9365 9366 9367 9380 9381 9382 9383 9384 9385 9386 9387 9388 9389 9370 9373 9375 9377 9378

TV rang                              90    90    90    110 90      90    110   110   110   110   90        90    90    90    90    110   110   110   110   90    110   110   90    110   110   90    110
Mono inter-carrier multi-standard                                                                                                                                                                    
Sound demodulator (4.5-6.5MHz)

With switch able centre frequency

Audio switch                                                                                                                                                                                         
Automatic volume leveling                                                                                                                                                                      
Automatic volume leveling or                                                                                                                                                                         
Subcarrier output (for comb filter

applications)

QSS sound IF amplifier with                                                                                                                                                              
Separate input and AGC circuit

AM sound demodulator without                                                                                                                         
Extra reference circuit

PAL decoder                                                                                                                                                                              
SECAM decoder                                                                                                                                        
NTSC decoder                                                                                                                                                                                         
Horizontal geometry(E-W)                                                                                                                                                                             
Horizontal and vertical zoom                                                                                                                                                                         
ROM size                             32-   32-   32-   32-   64-   64-   64-   64-   64-   64-   64-       64-   16-   16-   16-   16-   16-   16-   16-   16-   16-   16-   32-   32-   32-   32-   32-
                                     64k 64k 64k 64k 128 128 128               128   128   128   128 128 64k 64k 64k 64k                 64k   64k   64k   64k 64k     64k   55k 55k     55k   55k 55k
User RAM size                        1k    1k    1k    1k    2k    2k    2k    2k    2k    2k    2k        2k    1k    1k    1k    1k    1k    1k    1k    1k    1k    1k    2.25 2.25 2.25 2.25 2.25
Teletext                             1p    1p    1p    1p    10p 10p 10p 10p 10p 10p 10p 10p
Closed captioning                                                                                                                                                                                    




Block diagram TDA93xX PS/N2 series with mono intercarrier sound demodulator
                                                                                                      5
.




6
3.REPLACEMENT OF MEMORY IC
1. MEMORY IC.
   This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and
   deflection circuits.
   When replacing memory IC, be sure to use IC written with the initial value of data.

2. PROCEDURE FOR REPLACING MEMORY IC
   (1) Power off
       Switch the power off and unplug the power cord from AC outlet.
   (2) Replace IC
       Be sure to use memory IC written with the initial data values.
   (3) Power On
       Plug the power cord into the AC outlet and switch the power On.
   (4) Check and set SYSTEM default value:
       1) Press "QV" key holding about 4 second and then press "MENU1" key on the Remote control unit.
           Or Press "TEST" key on the Remote control unit for factory used.
       2) The "TEST" will be displayed on the screen.
       3) Press digital key, (Mkey) and corresponding on-screen display will be appeared.
            Some time "PASSWORD" on-screen display will be appeared, you need to input 828.
       4) Check the setting value of the SYSTEM default value of Table below. If the value is different,
           select items by [CH+]/[CH-] keys and set value by [VOL+]/[VOL-] keys.
       5) Press "STANDBY" key again and return to the normal screen.


4.SERVICE ADJUSTMENT
B1 POWER SUPPLY
   1. Receive normal colour bar signal.
   2. Connect DC voltmeter to VD541- and isolated ground.
   3. Adjust potentiometer in power unit to get the voltage as 110V 



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