Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA 4604D-TE
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TECHNICAL INFORMATION
Models No. 4604D/4604DW
New Tool
Description Battery-Powered Pruning Shear 41mm(1-5/8")
107mm(4-1/4")
CONCEPTION AND MAIN APPLICATIONS
Improved version of the existing Model 4603D/DW.
The brief benefits are as follows.
* The high capacity battery and new type DC motor
provide double working capacity in comparison with the
existing models.
* The scissors' action can be controlled by the switch
trigger. Namely the scissors stay in the closed
")
position, if the operator press the switch trigger on, 11-1/4
28 6mm(
and the scissors stop always in the open
position, if the operator releases switch trigger.
* Easy to replace the blades, without removing whole
of machine.
The version of this model : 4604DW with controller C4600, charger DC4600 and battery 4600
4604D without the above items
Specifications
DC Magnet Motor 24 V
Max. Cutting Capacity 30 mm (1-3/16") in diameter
Charging time 1 hour
Net Weight 1.0 kg (2.2 lbs.)
Battery 4600 Ni Cd. 24V 3.0Ah
Standard equipment (for 4604DW)
Battery 4600 Suspender Shear blade (U)
Charger DC4600 Arm band Plastic carrying case
Controller C4600 Holster
Connection cord Oil supply
Battery support belt Wrench assembly 3-13
The standard equipment for the tools shown may differ from country to country.
Optional accessories
Battery 4600 Shear Blade (L),
Connection cord Diamond File 140-170
Shear Blade (U),
Features and benefits
Easy to replace the blades Double capacity of the existing models
It is not necessary to remove the whole of machine Capacity for cutting grape twigs of 10mm (3/8") - 25mm (1") in diameter
for replacement of blades. Makita Model 4604D : approx. 10,000 cuts
Remove the blade cover by loosening Makita Model 4603D : . 5,500 cuts
2 screws. Then the blade can be replaced More rapid cutting speed ( Grape twigs of 25mm in diameter)
easily.
Wrench assembly 3-13 (hex wrench 3 and Makita 4604D : 0.4 sec. per one cut
box wrench 13) can be used for replacement Makita 4603D : 0.8 sec. per one cut
of blades. The wrench assembly 3-13 can be Slip free grip covered with rubber
stored in the battery support belt.
Slim grip for comfortable
Blade cover operation
thanks to Coreless
DC Motor with fly weight
but long life. (4 times as
long as the existing models)
Wide space for gripping
Easy to grip even Lock off lever
with the dick gloved hand. for prevention of accidental start.
Guard
for protection of hand from
the sharp twigs.
Controller C4600
to control the motor and scissors' action
by receiving the signal from switch. Removable connection cord
The connector is installed on both machine
Equipped with and controller side for removing
motor protection the connection cord from both of them.
to cut the electric current
automatically in case of
accidental lock of scissors.
(Switch off the controller and
switch on again, so the Slit for belt
work can be started again.) Battery and controller can be set not only
on the battery support belt but also on the
conventional belt.
Battery 4600
Ni-Cd 24V, 3A
Cell size : C
Charger DC4600
One hour charger.
Finish of your lunch time is finish
of battery charge.
Standard equipments
Model 4604DW is supplied with the following standard equipments.
Wrench assembly 3-13
consisting of
* Hex wrench 3 for removing
of blade cover.
and
* Box wrench 13 for
replacement of scissors. Holster
Battery support belt They can be stored in the battery can be set on
Long time but painless work support belt. the battery support
thanks to battery support belt belt in order to
for holding controller and battery. hold Mod.4604D.
Arm band
for guiding the connection cord
through the operater's arm in order
to prevent damage of it.
Shear blade U
Connection cord
Oil supply very strong against fatigue by
for application to the scissors. frequent inflection.
Plastic carrying case
Battery cover Model 4604D, Charger DC4600, Controller C4600,
to protect the battery's terminal the above mentioned standard equipments and
from the damage or accidental extra battery (optional accessory) can be stored
short circuit. in the plastic carrying case.
Also 3 batteries can be stored in it,
if the charger would be excluded from the case.
Comparison of products
Model Makita Makita Competitor A
Specifications 4604D 4603D Model A
Voltage (V) 24 14.4 24
Battery
Capacity (Ah) 3.0 4.0 2.8
Energy (Wh) 72.0 57.6 67.2
Charging time 1hour 1hour 1hour
Max.cutting capacity in diameter (mm) 30.0 (1-3/16") 25.0 (1") 30.0 (1-3/16")
Max.cutting capacity in Q'ty of cuts
(Work piece : twig of grape ) 10,000 cuts 5,500 cuts 10,000 cuts
(Diameter : 10 - 25 mm 3/8" - 1")
Lock off switch for safety use Yes Yes No
Press the trigger on
(Keep the switch on) Stay in the closed position Repeat the cutting action Stay in the closed position
Relation of
scissors' and
switch's action Switch off
on the way to the Stop on the way to Stop on the way to
Stop in the open position
closed position the closed position the closed position
of scissors
Diameter of grip (mm) 41.0 (1-5/8") 44.0 (1-3/4") 43.5 (1-11/16")
Slip free rubber on the grip Yes No Yes
Over all length (mm) 286.0 (11-1/4") 293.0 (11-1/2") 282.0 (11-1/8")
Weight Machine (Kg) 1.00 (2.2 lbs) 1.06 (2.2 lbs) 0.88 (2.0 lbs)
Battery (Kg) 2.50 (5.5 lbs) 2.50 (5.5 lbs) 2.90 (6.4 lbs)
Plastic carrying case Plastic carrying case Plastic carrying case
Battery 4600 Battery 1402 Battery
Charger DC4600 Charger DC1401 Charger
Controller 4600 Connection cord Controller
Connection cord Battery support belt Connection cord
Battery support belt Battery support belt
Standard equipments Suspender Holster Suspender
Arm band Diamond file Arm band
Holster Oil supply 30cc File
Oil supply 30cc Box wrench 13
Wrench assembly 3-13 Hex wrench 3
Shear blade (U) Hex wrench 4
Shear blade (U)
Carbon brush
Torsion spring 25
Repair
< 1 > Apply Makita Grease No.2 to the following sections.
Parts' name Volume to be applied
Spur gear 14 (Planet gears) approx. 1.0 g
Zerol bevel gear 45 approx. 1.0 g
Thrust needle gauge 2542 (to both side) approx. 1.0 g
Gear section of blade holder complete approx. 0.6 g
Sliding section of shear blade (U) approx. 0.2 g
Round bolt M8 approx. 0.2 g
< 2 > The spare parts have to be mounted as per the following illustration.
"Spur gear 9" side of the gear housing and " terminal"side of the motor have
to be faced to the same side as per the following illustration.
Gear housing
"Spur gear 9" side
Ball bearing 606ZZ
Flat washer 14
"Zerol bevel gear 45" side
Spur gear 14 (Grease have to be applied
Zerol bevel gear 13 on these gears.)
Flat washer 14
Spur gear 16 complete
(Grease have to be applied
on these gears.) Terminal
Internal gear 44
Pan head screw M2.5 x 12
Motor holder
Motor
Housing L
<3> Terminal of motor and lead unit have to be connected before setting in the motor housing.
Washer 2542
Thrust needle gauge 2542 Grease has to be applied here.
Pin 3, inserted in the spur gear 's shaft
Zerol bevel gear 45
Spur gear 9 Grease has to be applied here.
Gear housing
Terminal
Lead unit
< 4 > Connect lead unit and hall IC circuit complete. And then set the spare parts in the housing L as per the following
illustration. Connecter's marker have to be faced to grip side.
Grip side
Circuit plate
(Hall IC circuit complete)
Marker
Housing L
Lock off lever
Switch lever
Pin 2.5
Switch
Connecter (Hall IC circuit
(Lead unit) complete)
Protector side
< 5 > Every parts have to be mounted as per the following illustration, making sure that there are no alien elements
on the magnet of the blade holder.
Hex nut M8 - 13
Apply grease
Housing L Flat washer 8
Shear blade L
Housing R Shear blade U Apply grease
Apply grease
Blade holder complete Apply grease
Magnet S Round head bolt M8
Blade holder complete
< 6 > Mount blade holder complete and shear blade U, interlocking the gear section of blade holder complete
with spur gear 9 each other. Spontaneous about the setting angle of the blade at this time.
Blade holder complete
Spur gear 9
Circuit Diagram
Receptacle sleeve
Motor
Red
Black
Connecter Switch
Hall IC circuit
Connecter complete
Circuit plate
(Hall IC circuit complete)
Lead wires of hall IC circuit complete
have to be set in the lead holder
as per illustrated below.
The big pin has
to be faced to the
Connecter has to be
motor.
set as per the above illustration.
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