Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA 5500S-TE
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T ECHNICAL INFORMATION
Models No. 5500S
New Tool
Description Tenonning Machine
CONCEPTION AND MAIN APPLICATIONS
Model 5500S is a new small and light tenon drill
suitable for machining 90mm or shorter material.
Features of this model are: high cost performance,
electric motor drive, high cutting performance and good
operability.
Specifications
Max. No Load Speed
Voltage (V) Current (A) Cycle (Hz) Output(W) Rip cut Cross cut
100 15 50/60 1420 1650rpm 2200rpm
Capacity
Vice width 45 to 210mm
Vice lateral movement Right/ 20mm, Left/ 45mm (for 120mm wood)
Vice lengthwise movement 80mm
Max. vertical cutting 92mm
Max. lateral cutting 68mm
Saw opening (tenon width) 0 to 130mm
Max. tenon length 245mm
Max. tenon hight 240mm (lateral blade; 240mm, vertical blade; 155mm)
Max. cut-off width 135mm
Outer dimensions 560W x 620L x 810H mm
Weight Rip cut saw 68kg
Power Supply CordCross cut saw 5m
Round saw size Outer dia. 235mm x thickness 1.45mm x hole dia. 16mm (50 blades)
Outer dia. 180mm x thickness 1.2mm x hole dia. 20mm (100 blades)
Standard equipment
Stand (support table) -----------------------------------1
Wrench (for adjustment of saw installation) ------1
Bar (In order to stop the ratation flange
when the saw blade replacing) ----------------1
Features and benefits
1) Small and light weight (cf.)
Makita(55000S) -------------------------68kg
Ryobi Toshiba (HW-5) ---------------83kg
Hitachi (under 400A) -----------------80kg
2) High performance with 2-motor method.
3) 100V home-use outlet can be used.
4) Elevation lever is light and easy to operate.
5) Open/close of the saw can be operated quickly by one-touch lever, and right and left saw can be set
separately at one time.
6) Large vice handle enables attachment and detachment of material easily and securely.
7) Long tenon (170mm) can be clamped by one chuck with a vice's lengthwise lever.
8) Centering and cutting-off is easy by using a vice lateral handle.
9) New mechanism is employed in lateral saw adjustment. Adjustment at the time of saw grinding is very easy.
10) Wide range of work (tenon width; 0 to 130mm, length; 245mm) even in a small and light weight body.
11) The machine can be moved easily by using a roller casters that is installed in a support table.
12) Auxiliary rollers that move front/back and right/left enable accurate and easy machining of long material.
Operation
1) Angle of saw
Lever that is provided in front of the body opens and closes the saw and fixes it. Right and left stoppers
are adjusted by hexagonal bolts so that they can be fixed to desired positions by using hexagonal nuts.
2) Fine adjustment to marking
Lateral reference (positioning end of the lateral saw of wood plate) and marking can be easily aligned by
the vice roller.
3) Method of centering and longitudinal feeding of tenon is same as of 5501.
Disassembly and assembly
1) Remove stepped pins that connect lever pipe and Lever pipe Tension spring
rink plate. Turn lever pipe to the right side of the Stepped pin
tension spring until it stops and remove the tension
spring. When hanging a tension spring, direction of Pole supporter
hook should be as shown in the figure.
Stepped pin
Link plate
2) Remove four cross-slot pan-head screws inside the Vertical saw support
center gear housing, and disassemble vertical saw Cross-slot
support and center gear housing. pan-head screw Center gear housing
3) Remove spring pin that connects slide pipe and vertical
saw support and pull out the slide pipe to the direction
as shown in the figure, then disassemble the slide
frame and vertical saw support. Slide frame
Slide pipe Vertical saw support
4) Replacement of carbon brush
Fully open the lever 240 outside and remove holder cap from the rear cover's hole by using a screwdriver
then remove the carbon brush.
5) Insert a bar into the outer hole of inner flange and Inner flange 50 of vertical shaft
remove hex. socket bolt by using a wrench so that
both inner flange 50 and flange 25 can be removed Inner flange 50
Vertical saw
from saw blade shaft.
Hex. socket bolt
Woodruff
key
Wrench
Flange 25
Bar
6) Remove gear housing of lateral saw section from the Vertical saw's bevel gear
vertical saw support, and bevel gear of the lateral
saw side will be disengaged. Separate saw blade
shaft from vertical saw support, and the vertical saw
shaft can be removed from the bevel gear.
Vertical saw shaft bevel gear Saw blade
Adjustment of saw blade
1) When a diameter of vertical saw becomes small because of grinding, insert a bar into the outer hole
of the vertical saw flange and stop the rotation. Use wrench 4-13 and turn hex. bolt in the rear side
of the lateral saw shaft to move the vertical saw forward and backward, and align the lateral saw to
the tip of the vertical saw. In the case of the ground lateral saw, make adjustment by moving the
lateral saw's gear case right and left.
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