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9564-TE


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T      ECHNICAL INFORMATION
     Models No.                9561, 9564, 9561C, 9561CV,9564C, 9564CV
                                                                                                                      PRODUCT
                                                                                                                        P1/9
                                                                                                          L
     Description               Angle grinder 115mm(4-1/2")
                                                                                     H
CONCEPTION AND MAIN grinders are equipped with
  New series of 115mm (4-1/2") angle
                                     APPLICATIONS
     "Super Joint System-SJS"for protection of user and machine
     from the shock by accidental spindle lock.
     9561C and 9564C are equipped with electronic feature for
     constant speed, current limiting and soft start, beside        W
     "Super Joint System-SJS".
     9561CV and 9564CV are equipped with electronic
     speed control, in addition to the features of 9561C and 9564C.
                                                                                                   Dimensions : mm ( " )
                                                                                   Model No.        9561, C, CV       9564, C, CV
                                                                                   Width ( W )      129 (5-1/16)      129 (5-1/16)
                                                                                   Height ( H )     103 (4)           103 (4)
                                                                                   Length ( L )     289 (11-3/8)      299 (11-3/4)
   Specification
                        Current (A)                                               Continuous Rating (W)
      Model No. 110V 120V 220V 230V 240V Cycle (Hz)                                Input       Output        Max. Output(W)
      9561            7.0    3.8    3.7 3.5 50 / 60                                  800       480               1,000
      9564       8.6  7.9    4.3    4.1 3.9 50 / 60                                  900       540               1,300
                                                                                                           1,600 (120V)
      9561C/CV                   9.6      5.3      5.0        4.8      50 / 60     1,100          660
                                                                                                           1,800 (220 - 240V)
                                                                                                           2,000 (120V)
      9564C/CV                  12.0       6.7     6.4        6.1       50 / 60    1,400          840      2,400 (220 - 240V)
      Specifications
                                Model No.              9561           9561C     9561CV          9564      9564C       9564CV
                             Diameter                                            115 ( 4-1/2 )
      Wheel size : mm ( " ) Hole diameter                                         22.23 ( 7/8 )
                             Thickness                                             6 ( 1/4 )
      No load speed       North America                        10,500         2,800 -10,500           10,500          2,800 -10,500
         : (min -1= rpm) Other countries                       11,000         2,800 -11,000           11,000          2,800 -11,000
      "Super Joint System-SJS"                                                      Yes
                  Current limiter                      No            Yes            Yes            No        Yes           Yes
      Electronic Speed control dial                    No             No            Yes            No        No            Yes
                  Soft starter                         No             Yes           Yes            No        Yes           Yes
                  Constant speed                       No             Yes           Yes            No        Yes           Yes
      Cord length : m ( ft )                                                       2.5 (8.2)
       Net weight :Kg (lbs )                                           1.7 (3.7)                          1.8 (4.0)

   Standard equipment
      * Grip 36 complete ............................ 1 pc.
      * Lock nut wrench 20 ........................ 1 pc.
      * Depressed center wheel 115-36........ 1 pc.

     < Note > The standard equipment for the tool shown may differ from country to country.

  Optional       accessories
       * Depressed center wheel 115-36                              * Diamond wheel 115
       * Rubber pad 100                                             * Head cover
       * Lock nut 14-48
       * Dust collection wheel guard
       * Abrasive disc 115-24,30,50,80,120
       * Wire cup brush set 90 mm
       * Wheel cover for wire cup brush 90 mm set
       * Inner flange 47 assembly
Features   and benefits                                                                                          P2/9

     Electronic limiter for 9561C/CV, 9564C/CV                     Electronic controller for
    stops the electric current when accidental over load on
    the machine, and protects motor from burning.                  9561C/CV, 9564C/CV
                                                                    for keeping constant rpm.
    And when the machine will be freed from the load,
                                                                    even under loaded condition,
    restart the motor automatically. At this time, the soft
                                                                    and for suppressing starting shock.
    starter functions for suppression of starting shock.
                                                                                               Tough Cord guard
                  High sealed gear housing                                                    excellent in flexibility
                  to prevent leaking of grease                                                to protect power supply cord
                                                                                              from disconnection.




                                                                                                     2




                                                                                         Speed control dial for
   Adjustable wheel                                                                      9561CV and 9564CV
   cover's position                                                                      for getting optimum rotating
                                              High power and tough motor                 speed to suit various work piece.
  Wheel cover's position can be               9564C/CV: 1,400W
  adjusted without any tool.
                                              9561C/CV: 1,100W
 "Super Join System - SJS"                    9564    : 900W
  Lock spring joining spiral bevel gear       9561    : 800W
  and armature shaft provides following       High power from slim and compact body
  benefits.                                   thanks to new S60 type motor and electronic
  * Smooth and comfortable grinding work.     control system.(only Model 9564C/CV and 9561C/CV)
  * Suppression of shock by accidental        Jig zag, and powdered varnish coating on
    wheel lock during work.                   armature and field ensure effective protection
  * Prevention of damage on gear coming       from sharp grinding dust.
    from accidental wheel lock.

                                  Protection from dust
                                                        Dust proof bearing Labyrinth structure Dust proof washer
                       Fan side of armature                    X              Double Labyrinth
                       Commutator side of armature
                       Wheel side of spindle                 **                                               X
                           **     : The spindle portion is protected from not only dust but also intruding water firmly.

Comparison      of products ( Angle grinders 115mm )
                                   Products without speed control             Products with speed control
   Manufacturer                            MAKITA                     A             MAKITA
   Model No.                        9561 9561C 9564 9564C            A-2        9561CV       9564CV
   Wheel diameter: mm (")                     115 (4-1/2)         115 (4-1/2)         115 (4-1/2)
   Power input (W)                  800 1,100       900     1,400 750             1,100         1,400
   No load speed                                11,000              11,000          2,800 - 11,000
       : (min -1= rpm)                       *(10,500)                           **(2,800 - 10,500)
   Motor size                          S60-45           S60-55                   S60-45       S60-55
   Clutch                          *Yes    *Yes *Yes        *Yes     No           Yes            Yes
             Soft start             No      Yes      No       Yes    No           Yes            Yes
 Electronic Constant speed          No      Yes      No       Yes    No           Yes            Yes
 features    Current limiter        No      Yes      No       Yes    No           Yes            Yes
             Speed control dial     No      No       No       No     No            Yes           Yes
   Auto break carbon brush          Yes     Yes      Yes      Yes    Yes           Yes           Yes
   Net weight                      1.7      1.7     1.8      1.8    1.55           1.7           1.8
     : Kg (lbs)                    (3.7)    (3.7) (4.0)      (4.0) (3.4)           (3.7)         (4.0)
                                         *(10,500), **(2,800 - 10,500) : for North America
                                         *Yes : equipped with "Super joint system-SJS"
Repair                                                                                                     P3/9
 <1> Replacing spiral bevel gear 11
    (1) Remove tapping screw 4x18 and detach rear cover from motor housing.
       And remove carbon brush as illustrated in Fig. 1.
    (2) Remove tapping screw 4x28 and detach gear housing from motor housing.
       And remove armature with gear housing cover as illustrated in Fig. 1.
                            Gear housing
                            cover
                                                             Carbon brush
           Gear housing               Armature
                                      assembly                                     Rear cover
                                                                                                Tapping screw 4x18




                                                    Motor housing           Carbon brush
   Tapping screw 4x28        Spiral bevel gear 11

                                                    Fig. 1

     (3) Detach hex nut M6 and flat washer 6 from armature as illustrated in Fig.2.

                            Flat washer 6
         Hex nut M6


  Spiral bevel gear 11
                                                    Fig. 2


    (4) Remove spiral bevel gear 11 with bearing extractor No.1R269. And remove lock spring 12 by turning it
        anti-clockwise. When removing, grip lock spring 12 with gloved hand for anti-skid.

     Spiral bevel gear 11




                                              Armature
                                                             Lock spring 12
                                              assembly

                                                    Fig. 3

              < Note > Replace lock spring 12 together, when replacing
                       spiral bevel gear 11.

    (5) When assembling spiral bevel gear 11 to armature, take the reverse step.
Repair                                                                            P4/9

  Attaching carbon brush
  Connect the receptacle of carbon brush with the terminal of brush holder
  by pushing in the direction of the arrow, as illustrated in Fig. 4.



      Receptacle of carbon brush
                                                    Carbon brush



  Terminal of
  brush holder                                       Brush holder




                                                          Fig. 4


  Push the receptacle of carbon brush until it stops as illustrated in Fig. 4A.

       Completely attached receptacle
       of carbon brush




                                                           Fig. 4A
         Incompletely attached receptacle
         of carbon brush




                                                           Fig. 4B
Circuit   diagram                                                                                              P5/9
       Model 9561C,CV / Model 9564C,CV                                               Brush holder
       with electronic features                                                      ( switch block side )
       Model 9561C and 9564C : without speed control dial
       Model 9561CV and 9564CV : with speed control dial

                                                                        White
            P2                                         SB4
                                 SB2                                                                Black

                                                       White or blue

             P1            Switch block                                              Field
                        SB1
                                              SB3

        Power supply
        cord


                  Speed        Controller
                  Control
                  Dial
                                                                              Brush holder
                                                                              ( controller side )
              < Note >
                The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.

                                                                            Fig. 5



       Model 9561 / Model 9564                                                       Brush holder
       without electronic features                                                   ( switch block side )


                     P2
                                                                        White
                                                       SB4
                                 SB2                                                                Black



                             Switch block                                             Field
                          SB1
               P1                              SB3
                                                                White
        Power supply                                                            Black
        cord



                                                                                         Brush holder
  < Note >                                                                               ( controller side )
    The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.


                                                                            Fig. 6
Circuit   diagram                                                                                   P6/9
 Model 9561 / Model 9564                                                 Brush holder
 without electronic features                                             ( switch block side )
 with EMC unit


                                                                 White
                                                   SB4
                                 SB2



                            Switch block         Black                   Field
                         SB1
                                           SB3

        Power supply                       White
        cord                                             White

                               EMC. unit
                                                                              Brush holder
                                                                              ( controller side )
Wiring    diagram                                                                                  P7/9
 Model 9561C,CV / Model 9564C,CV
 with electronic features
 Model 9561C and 9564C : without speed control dial
 Model 9561CV and 9564CV : with speed control dial

         Put the lead wires of controller in the lead holder
         so that they are not slacken.




                              Speed
                              Control
                              Dial




                  Be careful not to loosen the lead wires of field in motor housing.
                  Put the loosened lead wires in the above place.

                                                                     Fig. 7


  Model 9561C,CV / Model 9564C,CV
   with electronic features


   Put lead wires of power                                                    Do not loosen the lead
   supply cord by strain relief                                               wires of filed in motor
   as illustrated in Fig. 8.                                                  housing.
                                                                              Put the loosened ones in the
                                                                              place as illustrated
                                                                               in Fig.8.




           Fix lead wires of controller
           with lead holder.

         Put their slack part in the place
         as illustrated in Fig.8.
                                                                     Fig. 8
Wiring   diagram                                                                                 P8/9

 Model 9561 / Model 9564
 without electronic features




                Be careful not to loosen the lead wire of field in
                motor housing.




                                                              Switch lever

                                                   Fig. 9



   Model 9561/ Model 9564
   without electronic features


   Put lead wires of power                                                   Do not loosen the lead
   supply cord by strain relief                                              wires of filed in motor
   as illustrated in Fig. 10.                                                housing.
                                                                             Put the loosened ones in the
                                                                             place as illustrated
                                                                              in Fig.10.




                                                   Fig. 10
Wiring    diagram                                                                              P9/9
 Model 9561 / Model 9564
 without electronic features
 with EMC unit



                                  Fix the lead wires of EMC unit in the lead holder
                                  so that they are not slacken.
                Assemble the terminal
                as illustrated below.




                 Be careful not to loosen the lead wires of field in motor housing.
                 Put the loosened lead wires in the above place.


                                                          Fig. 11

  Put lead wires of power                                                Do not loosen the lead
  supply cord by strain relief                                           wires of filed in motor
  as illustrated in Fig. 14.                                             housing.
                                                                         Put the loosened ones in the
                                                                         place as illustrated
                                                                          in Fig.12.




         Fix lead wires of EMC unit
         with lead holder.

       Put their slack part in the place
       as illustrated in Fig.12.

                                                          Fig. 12



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