Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA 9565CVL-TE

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T ECHNICAL INFORMATION
Models No. 9564VCL, 9565VCL
PRODUCT
P1/6

Description Angle grinder 115mm (4-1/2") / 125mm (5") L
CONCEPTION are low speed version of Model 9564CV and
The above models
AND MAIN APPLICATIONS
H
9565CV, equipped with speed control dial. W
The plastic head cover making it easy to grip gear housing, is
required for stonework.
The wide rpm. range (2,000 - 6,800 rpm.) provides you not only
fine grinding work but also ideal sanding application. Dimensions : mm ( " )
Model No. 9564VCL, 9565VCL
Width ( W ) 80 (3-5/32)
Height ( H ) 114 (4-1/12)
Length ( L ) 311 (12-1/4)
Specification
Continuous Rating (W)
Voltage (V) Current (A) Cycle (Hz) Max. Output(W)
Input Output
100 15 50 / 60 1,400 840 2,000
120 12 50 / 60 1,400 840 2,000
220 6.7 50 / 60 1,400 840 2,400
230 6.4 50 / 60 1,400 840 2,400
240 6.1 50 / 60 1,400 840 2,400

Specifications
Model No. 9564CVL 9565CVL
Abrasive disc : mm ( " ) in diameter 115 ( 4-1/2 ) 125 ( 5 )
No load speed : (min -1= rpm) 2,000 - 6,800
"Super joint system-S J S" Yes
Current limiter Yes
Yes
Electronic Speed control dial
Soft starter Yes
Constant speed Yes
Cord length : m ( ft ) 2.5 (8.2)
Net weight :Kg (lbs ) 1.8 (4.0)

Standard equipment
for Model 9564VCL for Model 9565VCL
* Pad 115mm of hook and loop type ...... 1 pc. * Pad 125mm of hook and loop type ....... 1 pc.
* Lock nut wrench ................................... 1 pc. * Lock nut wrench ................................... 1 pc.
* Grip 36 assembly .................................. 1 pc. * Grip 36 assembly .................................. 1 pc.
* Hard cover ............................................. 1 pc. * Hard cover ............................................. 1 pc.
* Abrasive disc 115-60 (Hook and loop type) ....... 1pc. * Abrasive disc 125-60 (Hook and loop type) ....... 1pc.
* Wheel cover .......................................... 1 pc. * Wheel cover .......................................... 1 pc.
* Inner flange ............................................ 1 pc. * Inner flange ............................................ 1 pc.
* Lock nut ................................................. 1 pc. * Lock nut ................................................. 1 pc.
< Note > The standard equipment for the tool shown may differ from country to country.
Optional accessories
For Model 9564CVL For Model 9565CVL
* Rubber pad 100 * Rubber pad 115
* Lock nut 14-48 * Lock nut 14-48
* Abrasive disc 115-24, 30, 50, 80, 120 * Abrasive disc 125-24, 30, 50, 80, 120
* - ditto - (Hook and loop type)115-40, 60, 80, 120, 180, * - ditto - (Hook and loop type)125-40, 60, 80, 120, 180,
* Wire cup brush 90 set * Wire cup brush 90 set
* Wheel cover for wire cup brush 90 * Wheel cover for wire cup brush 90
* Dust collecting wheel cover * Dust collecting wheel cover
Features and benefits P2/6
Electronic limiter for 9564CVL, 9565CVL Electronic controller for
stops the electric current when accidental over load on
the machine, and protects motor from burning. 9564CVL, 9565CVL
for keeping constant rpm.
And when the machine will be freed from the load,
even under loaded condition,
restart the motor automatically. At this time, the soft
and for suppressing starting shock.
starter functions for suppression of starting shock.

Tough Cord guard
excellent in flexibility
High sealed gear housing to protect power supply cord
to prevent leaking of grease from disconnection.

Speed control dial for
9564CVL and 9565CVL
for getting optimum rotating
speed to suit various work piece.

Hook and loop type pad High power and tough 1,400W motor
for easy and quick changing disc High power from slim and compact body
thanks to new S60 type motor and electronic
Plastic head cover for control system.
easy and comfortable masonry work Jig zag, and powdered varnish coating on
armature and field ensure effective protection
"Super Joint System - SJS" from sharp grinding dust.

Lock spring joining spiral bevel gear
and armature shaft provides following Adjustable wheel
benefits.
cover's position
* Smooth and comfortable grinding work.
* Suppression of shock by accidental Wheel cover's position can be
wheel lock during work. adjusted without any tool.
* Prevention of damage on gear coming
from accidental wheel lock.

Protection from dust
Dust proof bearing Labyrinth structure Dust proof washer
Fan side of armature X Double Labyrinth
Commutator side of armature
Wheel side of spindle ** X
** : The spindle portion is protected from not only dust but also intruding water firmly.
Comparison of products ( Angle grinders 115mm and 125mm , low speed type) P3/6
Products with speed control
Manufacturer MAKITA C
Model No. 9564CVL 9565CVL C-4
Wheel diameter: mm (") 115 (4-1/2) 125 (5) 125 (5) - 150 (6)
Power input (W) 1,400 1,200
No load speed
: (min -1= rpm) 2,000 - 6,800 2,200 - 6,800
Motor size S60-55 62.5-58
Clutch *Yes No *Yes : equipped with
Soft start Yes Yes "Super joint system-SJS"
Electronic Constant speed Yes Yes
features Current limiter Yes Yes
Speed control dial Yes Yes
Auto break carbon brush Yes No
Net weight 1.8 1.9
: Kg (lbs) (4.0) (4.2)

Repair
<1> Replacing spiral bevel gear 11
(1) Remove tapping screw 4x18 and detach rear cover from motor housing.
And remove carbon brush as illustrated in Fig. 1.
(2) Remove tapping screw 4x28 and detach gear housing from motor housing.
And remove armature with gear housing cover as illustrated in Fig. 1.
Gear housing Carbon brush
cover Armature
Gear housing
assembly Rear cover
Tapping screw 4x18

Motor housing Carbon brush
Tapping screw 4x28 Spiral bevel gear 11
Fig. 1

(3) Detach retaining ring S-5 and flat washer 6 from armature as illustrated in Fig.2.
Flat washer 6
Retaining ring S-5

Spiral bevel gear 11
Fig. 2

(4) Remove spiral bevel gear 11 with bearing extractor No.1R269. And remove lock spring 12 by turning it
anti-clockwise. When removing, grip lock spring 12 with gloved hand for anti-skid.

Spiral bevel gear 11

Armature
Lock spring 12
assembly
Fig. 3

< Note > Replace lock spring 12 and retaining ring S-5 as a set, when replacing
spiral bevel gear 11.
(5) When assembling spiral bevel gear 11 to armature, take the reverse step.
Repair P4/6

Attaching carbon brush
Connect the receptacle of carbon brush with the terminal of brush holder
by pushing in the direction of the arrow, as illustrated in Fig. 4.

Receptacle of carbon brush
Carbon brush

Terminal of
brush holder Brush holder

Fig. 4

Push the receptacle of carbon brush until it stops as illustrated in Fig. 4A.

Completely attached receptacle
of carbon brush

Fig. 4A
Incompletely attached receptacle
of carbon brush

Fig. 4B
Circuit diagram P5/6

Model 9564CVL / Model 9565CVL Brush holder
with electronic features ( switch block side )

White
P2 SB4
SB2 Black

White or blue

P1 Switch block Field
SB1
SB3

Power supply
cord

Speed Controller
Control
Dial
Brush holder
( controller side )
< Note >
The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.
Fig. 4
Wiring diagram
Model 9564CVL / Model 9565CVL

Put the lead wires of controller in the lead holder
so that they are not slacken.

Speed
Control
Dial

Be careful not to loosen the lead wires of field in motor housing.
Put the loosened lead wires in the above place.

Fig. 5
Wiring diagram P6/6

Model 9564,CVL / Model 9565CVL
with electronic features

Put lead wires of power Do not loosen the lead
supply cord by strain relief wires of filed in motor
as illustrated in Fig. 8. housing.
Put the loosened ones in the
place as illustrated
in Fig.8.

Fix lead wires of controller
with lead holder.

Put their slack part in the place
as illustrated in Fig.8.
Fig. 6

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