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9565CVL-TE


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T      ECHNICAL INFORMATION
     Models No.                9564VCL, 9565VCL
                                                                                                                                  PRODUCT
                                                                                                                                    P1/6

     Description                Angle grinder 115mm (4-1/2") / 125mm (5")                                            L
CONCEPTION are low speed version of Model 9564CV and
  The above models
                   AND MAIN APPLICATIONS
                                                                                      H
     9565CV, equipped with speed control dial.                                              W
     The plastic head cover making it easy to grip gear housing, is
     required for stonework.
     The wide rpm. range (2,000 - 6,800 rpm.) provides you not only
     fine grinding work but also ideal sanding application.                                                Dimensions : mm ( " )
                                                                                                      Model No.    9564VCL, 9565VCL
                                                                                                      Width ( W )       80 (3-5/32)
                                                                                                      Height ( H )    114 (4-1/12)
                                                                                                      Length ( L )    311 (12-1/4)
   Specification
                                                                                 Continuous Rating (W)
        Voltage (V)            Current (A)            Cycle (Hz)                                                         Max. Output(W)
                                                                                Input           Output
            100                   15                    50 / 60                1,400             840                        2,000
            120                   12                    50 / 60                1,400             840                        2,000
            220                   6.7                   50 / 60                1,400             840                        2,400
            230                   6.4                   50 / 60                1,400             840                        2,400
            240                   6.1                   50 / 60                1,400             840                        2,400


      Specifications
                                     Model No.         9564CVL                        9565CVL
     Abrasive disc : mm ( " ) in diameter                115 ( 4-1/2 )                125 ( 5 )
     No load speed : (min -1= rpm)                                   2,000 - 6,800
      "Super joint system-S J S"                                          Yes
                  Current limiter                                         Yes
                                                                          Yes
      Electronic Speed control dial
                  Soft starter                                            Yes
                  Constant speed                                          Yes
      Cord length : m ( ft )                                              2.5 (8.2)
      Net weight :Kg (lbs )                                               1.8 (4.0)

   Standard equipment
     for Model 9564VCL                                                    for Model 9565VCL
     * Pad 115mm of hook and loop type ...... 1 pc.                       * Pad 125mm of hook and loop type ....... 1 pc.
     * Lock nut wrench ................................... 1 pc.          * Lock nut wrench ................................... 1 pc.
     * Grip 36 assembly .................................. 1 pc.          * Grip 36 assembly .................................. 1 pc.
     * Hard cover ............................................. 1 pc.     * Hard cover ............................................. 1 pc.
     * Abrasive disc 115-60 (Hook and loop type) ....... 1pc.             * Abrasive disc 125-60 (Hook and loop type) ....... 1pc.
     * Wheel cover .......................................... 1 pc.       * Wheel cover .......................................... 1 pc.
     * Inner flange ............................................ 1 pc.    * Inner flange ............................................ 1 pc.
     * Lock nut ................................................. 1 pc.   * Lock nut ................................................. 1 pc.
     < Note > The standard equipment for the tool shown may differ from country to country.
   Optional       accessories
     For Model 9564CVL                                                         For Model 9565CVL
     * Rubber pad 100                                                          * Rubber pad 115
     * Lock nut 14-48                                                          * Lock nut 14-48
     * Abrasive disc 115-24, 30, 50, 80, 120                                   * Abrasive disc 125-24, 30, 50, 80, 120
     * - ditto - (Hook and loop type)115-40, 60, 80, 120, 180,                 * - ditto - (Hook and loop type)125-40, 60, 80, 120, 180,
     * Wire cup brush 90 set                                                   * Wire cup brush 90 set
     * Wheel cover for wire cup brush 90                                       * Wheel cover for wire cup brush 90
     * Dust collecting wheel cover                                             * Dust collecting wheel cover
Features   and benefits                                                                                       P2/6
  Electronic limiter for 9564CVL, 9565CVL                       Electronic controller for
  stops the electric current when accidental over load on
  the machine, and protects motor from burning.                 9564CVL, 9565CVL
                                                                for keeping constant rpm.
  And when the machine will be freed from the load,
                                                                even under loaded condition,
  restart the motor automatically. At this time, the soft
                                                                and for suppressing starting shock.
  starter functions for suppression of starting shock.

                                                                                        Tough Cord guard
                                                                                       excellent in flexibility
   High sealed gear housing                                                            to protect power supply cord
   to prevent leaking of grease                                                        from disconnection.




                                                                                            2




                                                                                Speed control dial for
                                                                                9564CVL and 9565CVL
                                                                                for getting optimum rotating
                                                                                speed to suit various work piece.


   Hook and loop type pad                           High power and tough 1,400W motor
   for easy and quick changing disc                 High power from slim and compact body
                                                    thanks to new S60 type motor and electronic
          Plastic head cover for                    control system.
          easy and comfortable masonry work         Jig zag, and powdered varnish coating on
                                                    armature and field ensure effective protection
 "Super Joint System - SJS"                         from sharp grinding dust.

  Lock spring joining spiral bevel gear
  and armature shaft provides following              Adjustable wheel
  benefits.
                                                     cover's position
  * Smooth and comfortable grinding work.
  * Suppression of shock by accidental               Wheel cover's position can be
    wheel lock during work.                          adjusted without any tool.
  * Prevention of damage on gear coming
    from accidental wheel lock.


           Protection from dust
                                  Dust proof bearing Labyrinth structure Dust proof washer
  Fan side of armature                   X              Double Labyrinth
  Commutator side of armature
  Wheel side of spindle               **                                               X
     **    : The spindle portion is protected from not only dust but also intruding water firmly.
Comparison      of products ( Angle grinders 115mm and 125mm , low speed type)                                  P3/6
                                      Products with speed control
   Manufacturer                           MAKITA                     C
   Model No.                     9564CVL            9565CVL         C-4
   Wheel diameter: mm (")        115 (4-1/2)       125 (5)   125 (5) - 150 (6)
   Power input (W)                           1,400              1,200
   No load speed
       : (min -1= rpm)                 2,000 - 6,800          2,200 - 6,800
   Motor size                              S60-55                 62.5-58
   Clutch                                   *Yes                    No                 *Yes : equipped with
             Soft start                       Yes                   Yes                      "Super joint system-SJS"
 Electronic Constant speed                    Yes                   Yes
 features    Current limiter                  Yes                   Yes
              Speed control dial              Yes                   Yes
   Auto break carbon brush                    Yes                    No
   Net weight                                 1.8                   1.9
      : Kg (lbs)                              (4.0)                 (4.2)

Repair
 <1> Replacing spiral bevel gear 11
    (1) Remove tapping screw 4x18 and detach rear cover from motor housing.
       And remove carbon brush as illustrated in Fig. 1.
    (2) Remove tapping screw 4x28 and detach gear housing from motor housing.
       And remove armature with gear housing cover as illustrated in Fig. 1.
                     Gear housing                             Carbon brush
                     cover     Armature
         Gear housing
                               assembly                                            Rear cover
                                                                                                  Tapping screw 4x18




                                                   Motor housing             Carbon brush
  Tapping screw 4x28     Spiral bevel gear 11
                                                   Fig. 1

     (3) Detach retaining ring S-5 and flat washer 6 from armature as illustrated in Fig.2.
                                         Flat washer 6
                 Retaining ring S-5


                Spiral bevel gear 11
                                                     Fig. 2

     (4) Remove spiral bevel gear 11 with bearing extractor No.1R269. And remove lock spring 12 by turning it
         anti-clockwise. When removing, grip lock spring 12 with gloved hand for anti-skid.

      Spiral bevel gear 11




                                                Armature
                                                               Lock spring 12
                                                assembly
                                                     Fig. 3

              < Note > Replace lock spring 12 and retaining ring S-5 as a set, when replacing
                       spiral bevel gear 11.
      (5) When assembling spiral bevel gear 11 to armature, take the reverse step.
Repair                                                                             P4/6




   Attaching carbon brush
   Connect the receptacle of carbon brush with the terminal of brush holder
   by pushing in the direction of the arrow, as illustrated in Fig. 4.



      Receptacle of carbon brush
                                                     Carbon brush



  Terminal of
  brush holder                                        Brush holder




                                                           Fig. 4


   Push the receptacle of carbon brush until it stops as illustrated in Fig. 4A.

         Completely attached receptacle
         of carbon brush




                                                            Fig. 4A
           Incompletely attached receptacle
           of carbon brush




                                                            Fig. 4B
Circuit   diagram                                                                                      P5/6

    Model 9564CVL / Model 9565CVL                                              Brush holder
    with electronic features                                                   ( switch block side )




                                                                     White
          P2                                        SB4
                             SB2                                                               Black

                                                     White or blue

          P1            Switch block                                           Field
                     SB1
                                            SB3

    Power supply
    cord


               Speed       Controller
               Control
               Dial
                                                                         Brush holder
                                                                         ( controller side )
            < Note >
              The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.
                                                                      Fig. 4
Wiring    diagram
 Model 9564CVL / Model 9565CVL




          Put the lead wires of controller in the lead holder
          so that they are not slacken.




                             Speed
                             Control
                             Dial




                 Be careful not to loosen the lead wires of field in motor housing.
                 Put the loosened lead wires in the above place.

                                                                          Fig. 5
Wiring    diagram                                                          P6/6


 Model 9564,CVL / Model 9565CVL
  with electronic features


  Put lead wires of power                            Do not loosen the lead
  supply cord by strain relief                       wires of filed in motor
  as illustrated in Fig. 8.                          housing.
                                                     Put the loosened ones in the
                                                     place as illustrated
                                                      in Fig.8.




          Fix lead wires of controller
          with lead holder.

        Put their slack part in the place
        as illustrated in Fig.8.
                                            Fig. 6



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