Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA 9566C-TE
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T ECHNICAL INFORMATION
Model No. 9566C / 9566CV
PRODUCT
P 1 / 10
Description 150mm (6" ) Angle grinders
W
CONCEPT AND MAIN APPLICATIONS
Model 9566C and 9566CV are 150mm (6" ) version
of 1,400W class models 9565C and 9565CV.
The features of 9566C
* Equipped with electronic for soft start, H
current limiter and speed control
*"Super Joint System-SJS".
L
The features of 9566CV
* Pre-setting dial for speed control is added Dimensions : mm ( " )
to the 9566C's features.
Length ( L ) 299 ( 11-3/4 )
Width ( W ) 169 ( 6-5/8 )
Height ( H ) 103 ( 4-1/16 )
Specification
Continuous Rating (W)
Voltage (V) Current (A) Cycle (Hz) Max. Output(W)
Input Output
120 12.0 50 / 60 1,400 840 1,800
220 6.7 50 / 60 1,400 840 2,100
230 6.4 50 / 60 1,400 840 2,100
240 6.1 50 / 60 1,400 840 2,100
Model No. 9566C 9566CV
Diameter 150 ( 6 )
Wheel size
Hole diameter 22.23 (7/8 )
: mm ( " )
Thickness 6 (1/4)
10,000 4,000 - 10,000
No load speed : min.-1 = rpm. 9,000 for USA, Brazil, 4,000 - 9,000 for USA, Brazil,
Switzerland Switzerland
Safety clutch Yes (SJS system)
Current limiter Yes Yes
Electronic
Pre-setting dial for speed control No Yes
Soft starter Yes Yes
Constant speed Yes Yes
Cord length : m ( ft ) 2.5 (8.2)
* Net weight : kg ( lbs ) 2.4 (5.3)
* Net weight : without wheel and grip
Standard equipment
* Lock nut wrench ......................................... 1 pc.
* Depressed center wheel 150 - 36 ................. 1 pc.
* Grip 36 ......................................................... 1 pc.
< Note > The standard equipment for the tool shown may differ from country to country.
Optional accessories
* Depressed center wheel 150 - 24 * Rubber pad
* Depressed center wheel 150 - 36 * Lock nut 16 - 48
* Abrasive disc 150 - 24 * Wire cup brush 90
* Abrasive disc 150 - 30 * Super flange 47 (only for DIN type spindle thread)
* Abrasive disc 150 - 50 * Diamond wheel 150
* Abrasive disc 150 - 80 * Head cover
* Abrasive disc 150 - 120
Features and benefits P 2 / 10
Electronic limiter
stops the electric current when accidental over load on Electronic controller
the machine, and protects motor from burning. for keeping constant rpm.
And when the machine will be freed from the load, even under loaded condition,
restart the motor automatically. At this time, the soft and for suppressing starting shock.
starter functions for suppression of starting shock.
Tough Cord guard
High sealed gear housing excellent in flexibility
to prevent leaking of grease to protect power supply cord
from disconnection.
Adjustable wheel
cover's position
Wheel cover's position can be
adjusted without any tool.
Speed control
High power and 2
dial for 9566CV
"Super Join System - SJS" tough motor
for getting optimum rotating
provides you the following 1,400W
speed to suit various work piece.
benefits.
* Smooth and comfortable grinding work.
* Suppression of shock by accidental 150mm (6") wheel can
wheel lock during work. be attached
* Prevention of damage on gear coming
from accidental wheel lock. All ball bearings are firmly
protected from dust.
Comparison of products for USA, Brazil and Switzerland
Model No. MAKITA Competitor A
Specifications 9566C / CV 9565C / CV 9016B Model A
Assorted wheel Grinding wheel Grinding wheel Grinding wheel Grinding wheel
Diameter : mm ( " )
Wheel
150 ( 6 ) 125 ( 5 ) 150 ( 6 ) 150 ( 6 )
size
Arbor : mm ( " ) 22 ( 7/8 ) 22 ( 7/8 ) 22 ( 7/8 ) 22 ( 7/8 )
Power input ( W ) 1,400 1,400 1,050 1,200
No load speed : min -1= rpm 9,000/4,000 - 9,000 10,500/2,800 - 10,500 9,000 9,100
Shock absorbing system Yes ( SJS) Yes ( SJS) No No
Soft start Yes Yes No Yes
Electronic Constant speed Yes Yes No Yes
for Current limiter Yes Yes No Yes
Speed control No/Yes No/Yes No No
Auto Cut-out brush Yes (one side) Yes (one side) No Yes (both sides)
Protection from by double by double by double by double
electric shock insulation insulation insulation insulation
Cord length : m (ft) 2.5 (8.2) 2.5 (8.2) 2.5 (8.2) 2.5 (8.2)
Dimensions
Length : mm( " ) 299 ( 11-3/4 ) 299 ( 11-3/4 ) 381 ( 15 ) 299 ( 11-3/4 )
Width : mm( " ) 169 ( 6-5/8 ) 139 ( 5-1/2 ) 169 ( 6-5/8 ) 166 ( 6-1/2 )
Height : mm( " ) 103 ( 4-1/16 ) 103 ( 4-1/16 ) 119 ( 4-11/16 ) 106( 4-3/16 )
Net weight : kg (lbs)
2.4 ( 5.3) 2.2 ( 4.9 ) 3.0 ( 6.617 ) 2.4 ( 5.3 )
w/o wheel and grip
Grinding wheel
equipments
Standard
Grip
Lock nut wrench
Comparison of products for other countries P 3 / 10
Model No. MAKITA Competitor A Competitor B Competitor C Competitor D
Specifi- Single speed
9566C 9565C Model A Model B Model D
cations Variable speed * 9566CV * 9565CV Model C
Assorted wheel Grinding Grinding Grinding Grinding Grinding Grinding
wheel wheel wheel wheel wheel wheel
Diameter : mm 150 125 150 150 150 150
Wheel
(") (6) (5) (6) (6) (6) (6)
size
Arbor : mm 22.23 22.23 22.23 22.23 22.23 22.23
(") ( 7/8 ) ( 7/8 ) ( 7/8 ) ( 7/8 ) ( 7/8 ) ( 7/8 )
Power input ( W ) 1,400 1,400 1,400 1,500 1,400 1,200
10,000 11,000
No load speed * 4,000 * 2,800 8,500 6,000 7,000
9,300
: min -1= rpm - 10,000 - 11,000 - 9,000
Shock absorbing system Yes ( SJS) Yes ( SJS) No No Yes (Clutch) No
Soft start Yes Yes Yes Yes Yes Yes
Electronic Constant speed Yes Yes Yes Yes Yes Yes
for Current limiter Yes Yes Yes Yes No Yes
Speed control No No No No Yes No
dial * Yes * Yes
Yes Yes Yes Yes Yes Yes
Auto Cut-out brush
(one side) (one side) (both sides) (one side) (one side) (both sides)
Protection from by double by double by double by double by double by double
electric shock insulation insulation insulation insulation insulation insulation
Cord length : m (ft) 2.5 (8.2) 2.5 (8.2) 2.5 (8.2) 2.5 (8.2) 2.5 (8.2) 2.5 (8.2)
Length : mm 299 299 299 323 300 310
Dimensions
(") ( 11-3/4 ) ( 11-3/4 ) ( 11-3/4 ) ( 12-3/4 ) ( 11-3/4 ) ( 12-1/4 )
Width : mm 169 139 166 168 169 163
(") ( 6-5/8 ) ( 5-1/2 ) ( 6-1/2 ) ( 6-5/8 ) ( 6-5/8 ) ( 6-3/8 )
Height : mm 103 103 106 110 112 103
(") ( 4-1/16 ) ( 4-1/16 ) ( 4-3/16 ) ( 4-5/16 ) ( 4-3/8 ) ( 4-1/16 )
** Net weight : kg (lbs) 1.8 1.8 1.85 2.0 1.9 2.1
( 4.0) ( 4.0 ) ( 4.1 ) ( 4.4 ) ( 4.2 ) ( 4.6 )
equipments
Grinding wheel
Standard
Grip
Lock nut wrench
** Net weight : w/o wheel, grip, wheel cover, flange and lock nut
Repair P 4 / 10
< 1 > Lubrication
Apply MAKITA grease SG. No.0 to the following portions marked with black triangle to protect
parts and product from unusual abrasion.
Gear housing
Spiral bevel gear 9
Spiral bevel gear 35
< 2 > Disassembling spiral bevel gear 9 and armature
(1) Remove tapping screw 4x18 and separate rear cover from motor housing.
And remove carbon brush as illustrated in Fig. 1.
(2) Remove tapping screw 4x28 and detach gear housing from motor housing.
And remove armature with gear housing cover as illustrated in Fig. 1.
(3) Disassemble retaining ring S-6 and flat washer 6 from armature shaft as illustrated in Fig. 1A.
(4) Grip spiral bevel gear 9 with your gloved hand, and pull off spiral bevel gear 9 with turning anti-clockwise.
Then, flat washer 12 and lock spring 12 can be separated from armature shaft together with spiral bevel gear 9
as illustrated in Fig. 1B.
(5) Disassemble spiral bevel gear 9 with No. 1R269 "Bearing extractor" as illustrated in Fig. 1C, if it is difficult to
disassemble with hand.
Gear housing
cover
Carbon brush
Gear housing Armature
assembly Rear cover
Tapping screw 4x18
Motor housing Carbon brush
Tapping screw 4x28 Spiral bevel gear 9
Fig. 1
Lock spring 12
Flat washer 6 Spiral bevel gear 9
Retaining ring S-6
Flat washer 12
Fig. 1A Fig. 1B
1R269 Bearing extractor
Gripping spiral bevel gear 9 together with
flat washer 12, disassemble them from
Fig. 1C armature shaft.
P 5 / 10
Repair
(6) Take off retaining ring S-12 from armature shaft as illustrated in Fig. 1D. And disassemble armature
from gear housing cover with No. 1R045 "Gear extractor (large)" as illustrated in Fig. 1E.
Retaining ring S-12 No. 1R045 Gear extractor (large)
Fig. 1D Fig. 1E
< 3 > Assembling spiral bevel gear 9 and armature
(1) Put gear housing over on No.1R217 "ring 22", and assemble armature to gear housing cover by pressing
with arbor press as illustrated in Fig 2.
(2) Assemble retaining ring S-12 to armature shaft. And then, assemble lock spring 12 and flat washer 12
to armature shaft as illustrated In Fig. 2A.
(3) Assemble spiral bevel gear 9 to armature shaft with turning clock wise as illustrated in Fig. 2B.
(4) Assemble flat washer 6. And then, fix the parts on armature shaft with retaining ring S-6 as illustrated in fig. 2C.
Lock spring 12 Spiral bevel gear 9
1R217 Ring 22
Flat washer 21 Retaining ring S-12
Fig. 2A Fig. 2B
Gear housing cover
Flat washer 6
Fig. 2
Retaining ring S-6
Fig. 2C
< Note in assembling >
When replacing spiral bevel gear 9 with new one, also retaining ring S-6
and flat washer 6 have to be replaced with new ones.
Repair P 6 / 10
< 4 > Disassembling gear section
(1) Separate gear section by unscrewing 4 pcs. of hex socket head bolts M4 x 16 as illustrated in Fig 3.
It is recommended to unscrew hex socket head bolts M4 x 16 with impact driver,
because they are adhesive bolts.
(2) Put gear section on No.1R217 "Ring 22". And disassemble spindle from spiral bevel gear 35 by pressing
with arbor press as illustrate in Fig. 3A.
(3) Disassemble bearing retainer by turning anti-clockwise as illustrate in Fig. 3B.
< Note >
For disassembling bearing retainer, remodel No.1R043 "Wrench for bearing retainer" by expanding the distance
between the spikes from 20mm to 21 or 22mm as illustrated in Fig. 3C.
(4) Disassemble ball bearing 6201DDW by slightly hitting the edge of bearing box with plastic hammer
as illustrate in Fig. 3D.
Wrench for bearing retainer
Spindle
Spiral bevel
gear 35
Bearing retainer
1R217 Ring 22
Bearing box Fig 3B
Hex socket head bolt M4 x 16
Fig 3 (with adhesive) Fig 3A
20mm 21 - 22mm
32mm 32mm
Fig. 3C Fig. 3D
< 5 > Assembling gear section
(1) Assemble ball bearing 6201DDW to bearing box by pressing with arbor press as illustrated in Fig. 4.
(2) Assemble bearing retainer to bearing box by turning clockwise as illustrated in Fig. 4A.
Round bar for arbor
Ball bearing
6201DDW
Bearing box
Bearing retainer
Fig. 4A
Fig. 4
Repair P 7 / 10
(4) Supporting spiral bevel gear 35 with 1R028 "Bearing setting pipe", assemble spindle to spiral bevel gear 35
by pressing with arbor press as illustrated in Fig. 4B.
(5) Assemble the gear section to gear housing by fastening with 4 pcs. of hex socket head bolts M4 x 16
as illustrated in Fig. 4C.
< Note in assembling >
The hex socket head bolts M4 x 16 are adhesive ones. The used hex socket head bolts have to be replaced
with fresh ones.
Bearing box
Spindle
Spiral bevel gear 35
1R028 Bearing setting pipe
Fig. 4C
Fig. 4B
Repair P 8 / 10
< 6 > Attaching carbon brush
Connect the receptacle of carbon brush with the terminal of brush holder
by pushing in the direction of the arrow, as illustrated in Fig. 5.
Receptacle of carbon brush
Carbon brush
Terminal of
brush holder Brush holder
Fig. 5
Push the receptacle of carbon brush until it stops as illustrated in Fig. 4A.
Completely attached receptacle
of carbon brush
Fig. 5A
Incompletely attached receptacle
of carbon brush
Fig. 5B
Circuit diagram P 9 / 10
Color index of lead wires
Black
White Brush holder
Red (Switch block side)
Blue SB2
SB4
Switch block
SB3
Power supply SB1
cord
Controller
Brush holder
(Controller side)
Wiring diagram
Model 9566C,CV
with electronic features
Model 9566C : without speed control dial
Model 9566CV : with speed control dial
Put the lead wires of controller in the lead holder
so that they are not slacken.
Speed
Control
Dial
Be careful not to loosen the lead wires of field in motor housing.
Put the loosened lead wires in the above place.
Wiring diagram P 10 / 10
Model 9566C,CV
with electronic features
Put lead wires of power Do not loosen the lead
supply cord by strain relief wires of filed in motor
as illustrated in Fig. 8. housing.
Put the loosened ones in the
place as illustrated
in Fig.8.
Fix lead wires of controller
with lead holder.
Put the slack part of controler's lead wire
in the place as illustrated in Fig.8.
Fig. 8
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