Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA 9562-TE
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T ECHNICAL INFORMATION
Models No. 9562, 9565, 9562C, 9562CV,9565C, 9565CV
PRODUCT
P 1 / 10
L
Description Angle grinder 125mm (5")
H
CONCEPTION AND angle grinders are equipped with
New series of 125mm (5")
MAIN APPLICATIONS
"Super Joint System-SJS" for protection of user and machine
from the shock by accidental spindle lock.
9562C and 9565C are equipped with electronic feature for
constant speed, current limiting and soft start, beside W
"Super Joint System-SJS".
9562CV and 9565CV are equipped with electronic
speed control, in addition to the features of 9562C and 9565C.
Dimensions : mm ( " )
Model No. 9562, C, CV 9565, C, CV
Width ( W ) 139 (5-1/2) 139 (5-1/2)
Height ( H ) 103 (4) 103 (4)
Length ( L ) 289 (11-3/8) 299 (11-3/4)
Specification
Current (A) Continuous Rating (W)
Model No. 110V 120V 220V 230V 240V Cycle (Hz) Input Output Max. Output(W)
9562 7.0 3.8 3.7 3.5 50 / 60 800 480 1,000
9565 8.6 7.9 4.3 4.1 3.9 50 / 60 900 540 1,300
1,600 (120V)
9562C/CV 9.6 5.3 5.0 4.8 50 / 60 1,100 660
1,800 (220 - 240V)
2,000 (120V)
9565C/CV 12.0 6.7 6.4 6.1 50 / 60 1,400 840 2,400 (220 - 240V)
Specifications
Model No. 9562 9562C 9562CV 9565 9565C 9565CV
Diameter 125 ( 5 )
Wheel size : mm ( " ) Hole diameter 22.23 ( 7/8 )
Thickness 6 ( 1/4 )
No load speed North America 10,500 2,800 -10,500 10,500 2,800 -10,500
: (min -1= rpm) Other countries 11,000 2,800 -11,000 11,000 2,800 -11,000
"Super joint system-S J S" Yes
Current limiter No Yes Yes No Yes Yes
Electronic Speed control dial No No Yes No No Yes
Soft starter No Yes Yes No Yes Yes
Constant speed No Yes Yes No Yes Yes
Cord length : m ( ft ) 2.5 (8.2)
Net weight :Kg (lbs ) 1.7 (3.7) 1.8 (4.0)
Standard equipment
* Grip 36 complete ............................ 1 pc.
* Lock nut wrench 20 ........................ 1 pc.
* Depressed center wheel 125-36........ 1 pc.
< Note > The standard equipment for the tool shown may differ from country to country.
Optional accessories
* Depressed center wheel 125-24, 36
* Rubber pad 115
* Lock nut 14-48
* Dust collection wheel guard
* Abrasive disc 125-24,30,50,120
* Wire cup brush set 90 mm
* Wheel cover for wire cup brush 90 mm set
* Inner flange 47 assembly
* Diamond wheel 125
Features and benefits P 2 /10
Electronic limiter for 9562C/CV, 9565C/CV Electronic controller for
stops the electric current when accidental over load on
the machine, and protects motor from burning. 9562C/CV, 9565C/CV
for keeping constant rpm.
And when the machine will be freed from the load,
even under loaded condition,
restart the motor automatically. At this time, the soft
and for suppressing starting shock.
starter functions for suppression of starting shock.
Tough Cord guard
High sealed gear housing excellent in flexibility
to prevent leaking of grease to protect power supply cord
from disconnection.
2
Speed control dial for
9562CV and 9565CV
Adjustable wheel for getting optimum rotating
cover's position speed to suit various work piece.
High power and tough motor
Wheel cover's position can be 9565C/CV: 1,400W
adjusted without any tool. 9562C/CV: 1,100W
9565 : 900W
"Super Join System - SJS" 9562 : 800W
Lock spring joining spiral bevel gear High power from slim and compact body
and armature shaft provides following thanks to new S60 type motor and electronic
benefits. control system.(only Model 9565C/CV and 9562C/CV)
* Smooth and comfortable grinding work. Jig zag, and powdered varnish coating on
* Suppression of shock by accidental armature and field ensure effective protection
wheel lock during work. from sharp grinding dust.
* Prevention of damage on gear coming
from accidental wheel lock.
Protection from dust
Dust proof bearing Labyrinth structure Dust proof washer
Fan side of armature X Double Labyrinth
Commutator side of armature
Wheel side of spindle ** X
** : The spindle portion is protected from not only dust but also intruding water firmly.
Comparison of products ( Angle grinders 125mm ) P 3 / 10
Products without speed control
Manufacturer MAKITA A
Model No. 9562 9562C 9565 9565C A-2 A-3 A-4
Wheel diameter: mm (") 125 (5) 125 (5) 125 (5) 125 (5)
Power input (W) 800 1,100 900 1,400 900 1,020 **(920) 1,400
No load speed 11,000 11,000 11,000 11,000
: (min -1= rpm) *(10,500) *(10,500)
Motor size S60-45 S60-55 58-56 58-42 58-56
Clutch *Yes *Yes *Yes *Yes No No No
Soft start No Yes No Yes No Yes Yes
Electronic Constant speed No Yes No Yes No Yes Yes
features Current limiter No Yes No Yes No Yes Yes
Speed control dial No No No No No No No
Auto break carbon brush Yes Yes Yes Yes Yes Yes Yes
Net weight 1.7 1.7 1.8 1.8 1.75 1.6 1.8
: Kg (lbs) (3.7) (3.7) (4.0) (4.0) (3.9) (3.5) (4.0)
*(10,500) : for North AmericA
**(920) : for North America
*Yes : equiped with "Super joint system-SJS"
Products without speed control
Manufacturer MAKITA B C
Model No. 9562 9562C 9565 9565C B-2 C-1 C-2 C-3
Wheel diameter: mm (") 125 (5) 125 (5) 125 (5)
Power input (W) 800 1,100 900 1,400 1,010 1,000 1,010 1,400
No load speed 11,000 9,000 10,000 10,000 10,000
: (min -1= rpm) *(10,500)
Motor size S60-45 S60-55 55-55 62.5-58 62.5-45 62.5-58
Clutch *Yes *Yes *Yes *Yes No No No No
Soft start No Yes No Yes Yes No Yes Yes
Electronic Constant speed No Yes No Yes Yes No Yes Yes
features Current limiter No Yes No Yes Yes No Yes Yes
Speed control dial No No No No No No No No
Auto break carbon brush Yes Yes Yes Yes Yes No No No
Net weight 1.7 1.7 1.8 1.8 2.1 1.9 1.6 1.9
: Kg (lbs) (3.7) (3.7) (4.0) (4.0) (4.6) (4.2) (3.5) (4.2)
*(10,500) : for North America
*Yes : equiped with "Super joint system-SJS"
( Angle grinders 125mm )
Products with speed control
Manufacturer MAKITA A D
Model No. 9562CV 9565CV A-5 A-6 D-1
Wheel diameter: mm (") 125 (5) 125 (5) 125 (5)
Power input (W) 1,100 1,400 1,020 1,400 1,400
No load speed 2,800 - 11,000 2,800 - 11,000 7,000 - 10,500
: (min -1= rpm) *(2,800 - 10,500)
Motor size S60-45 S60-55 58-42 58-56
Clutch *Yes *Yes No No Yes
Soft start Yes Yes Yes Yes Yes
Electronic Constant speed Yes Yes Yes Yes Yes
features Current limiter Yes Yes Yes Yes Yes
Speed control dial Yes Yes Yes Yes Yes
Auto break carbon brush Yes Yes Yes Yes Yes
Net weight 1.7 1.8 1.6 1.8 1.9
: Kg (lbs) (3.7) (4.0) (3.5) (4.0) (4.2)
*(2,800 - 10,500) : for North America
*Yes : equiped with "Super joint system-SJS"
Repair P 4 / 10
<1> Replacing spiral bevel gear 11
(1) Remove tapping screw 4x18 and detach rear cover from motor housing.
And remove carbon brush as illustrated in Fig. 1.
(2) Remove tapping screw 4x28 and detach gear housing from motor housing.
And remove armature with gear housing cover as illustrated in Fig. 1.
Gear housing
cover
Carbon brush
Gear housing Armature
assembly Rear cover
Tapping screw 4x18
Motor housing Carbon brush
Tapping screw 4x28 Spiral bevel gear 11
Fig. 1
(3) Detach hex nut M6 and flat washer 6 from armature as illustrated in Fig.2.
Flat washer 6
Hex nut M6
Spiral bevel gear 11
Fig. 2
(4) Remove spiral bevel gear 11 with bearing extractor No.1R269. And remove lock spring 12 by turning it
anti-clockwise. When removing, grip lock spring 12 with gloved hand for anti-skid.
Spiral bevel gear 11
Armature
Lock spring 12
assembly
Fig. 3
< Note > Replace lock spring 12 together, when replacing spiral bevel gear 11.
(5) When assembling spiral bevel gear 11 to armature, take the reverse step.
Repair P 5 / 10
Attaching carbon brush
Connect the receptacle of carbon brush with the terminal of brush holder
by pushing in the direction of the arrow, as illustrated in Fig. 4.
Receptacle of carbon brush
Carbon brush
Terminal of
brush holder Brush holder
Fig. 4
Push the receptacle of carbon brush until it stops as illustrated in Fig. 4A.
Completely attached receptacle
of carbon brush
Fig. 4A
Incompletely attached receptacle
of carbon brush
Fig. 4B
Circuit diagram P 6 /10
Model 9562C,CV / Model 9565C,CV Brush holder
with electronic features ( switch block side )
Model 9562C and 9565C : without speed control dial
Model 9562CV and 9565CV : with speed control dial
White
P2 SB4
SB2 Black
White or blue
P1 Switch block Field
SB1
SB3
Power supply
cord
Speed Controller
Control
Dial
Brush holder
( controller side )
< Note >
The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.
Fig. 5
Model 9562 / Model 9565 Brush holder
without electronic features ( switch block side )
P2
White
SB4
SB2 Black
Switch block Field
SB1
P1 SB3
White
Power supply Black
cord
Brush holder
< Note > ( controller side )
The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.
Fig. 6
Circuit diagram P 7 / 10
Model 9562 / Model 9565 Brush holder
without electronic features ( switch block side )
with EMC unit
White
SB4
SB2
Switch block Black Field
SB1
SB3
Power supply White
cord White
EMC. unit
Brush holder
( controller side )
Wiring diagram P 8 / 10
Model 9562C,CV / Model 9565C,CV
with electronic features
Model 9562C and 9565C : without speed control dial
Model 9562CV and 9565CV : with speed control dial
Put the lead wires of controller in the lead holder
so that they are not slacken.
Speed
Control
Dial
Be careful not to loosen the lead wires of field in motor housing.
Put the loosened lead wires in the above place.
Fig. 7
Model 9562C,CV / Model 9565C,CV
with electronic features
Put lead wires of power Do not loosen the lead
supply cord by strain relief wires of filed in motor
as illustrated in Fig. 8. housing.
Put the loosened ones in the
place as illustrated
in Fig.8.
Fix lead wires of controller
with lead holder.
Put their slack part in the place
as illustrated in Fig.8.
Fig. 8
Wiring diagram P 9 / 10
Model 9562 / Model 9565
without electronic features
Be careful not to loosen the lead wire of field in
motor housing.
Switch lever
Fig. 9
Model 9562 / Model 9565
without electronic features
Put lead wires of power Do not loosen the lead
supply cord by strain relief wires of filed in motor
as illustrated in Fig. 10. housing.
Put the loosened ones in the
place as illustrated
in Fig.10.
Fig. 10
Wiring diagram P 10 / 10
Model 9562 / Model 9565
without electronic features
with EMC unit
Fix the lead wires of EMC unit in the lead holder
so that they are not slacken.
Assemble the terminal
as illustrated below.
Be careful not to loosen the lead wires of field in motor housing.
Put the loosened lead wires in the above place.
Fig. 11
Put lead wires of power Do not loosen the lead
supply cord by strain relief wires of filed in motor
as illustrated in Fig. 14. housing.
Put the loosened ones in the
place as illustrated
in Fig.12.
Fix lead wires of EMC unit
with lead holder.
Put their slack part in the place
as illustrated in Fig.12.
Fig. 12
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