Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA 2106-TE
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T ECHNICAL INFORMATION New Tool
For Models 2106
Description Portable Band Saw
CONCEPTION AND MAIN APPLICATIONS 499
Model 2106 is a portable band saw suitable for cutting pipe and light
weight steel, etc.,
235
and it's belief benefits are:
Light weight and wide range of cutting capacities from 115mm to large
230
diameter material.
Specifications
Continuous Rating
Voltage (V) Current(A) Cycle(Hz) Max. output(W)
Input(W) Output(W)
100 7.5 50/60 710 430 800
115 6.5 50/60 710 430 800
200 3.8 50/60 710 430 800
220 3.4 50/60 710 430 800
230 3.3 50/60 710 430 800
240 3.1 50/60 710 430 800
(Note) Model with 115V, 6.5/4.5A, 710/490W (high/low) is planed to be shipped for North America and Canada.
No load speed Blade peripheral velocity; 80m/min. at high, 60m/min. at low speed
Driving shank (LxWxH) Band saw blade 1140L x 13W x 0.5D (mm)
Max. cutting capacity Round material; 115mm,
Square material; 115x115mm
(75x110mm when stand is used.)
Net weight 5.5kg (12.1lbs)
Power supply cord 2.5m (8.2ft)
Standard equipment
Band saw blade13-1140(SK, 18 teeth/inch)
Set accessories (Triangle scale, hex. Wrench-4, hex. Wrench-5)
Wax
Optional accesories
Band saw blade 13-1140 (SK 14, 18, 24 teeth/inch, SKH 14, 18, 24 teech/inch)
Portable band saw stand (chain vice type)
Features and benefits
1. Wide range of cutting capacity up to 4 inch pipe (outer diameter 115mm)
2. 5.5kg light weight improves workability.
3. Speed can be changed by two steps and peripheral velocity is variable depending on material.
4. Tension load to the blade can be easily set by the lever and the blade will be replaced quickly.
5. Large front grip and comfortable handle shape improve operability. Cab-tire cord is coming out from the side so as not
to disturb workability.
6. Optional stand enables the machine to be fixed.
Capacity
Material and cutting speed (lightly pressing material by holding with hands)
Band saw blade Peripheral Cutting
Cut material velocity Load current(A) speed (min)
Material No. of teeth (teeth/inch)
L 3.4~3.7 57
Steel pipe (outer dia. 54mm, 5mm thick) H
SK 18 4.3~4.5 52
Steel pipe (outer dia. 115mm, 5mm thick) L 4.3~4.6 111
SKH 18 Stainless pipe SUS430 (outer dia. 50mm, 1.5mm thick) L 3.4~3.7 20
Comparison of cutting speed with other models
Material was a structure steel. (STKM13A, outer dia. 50.8mm, 3.5mm thickness)
All unspecified blade are SK18 teeth/inch (Makita).
Peripheral Normal cutting (material's own weight when stand is used) Heavy cutting (pressing material when stand is used)
Model & blade velocity Load current (A) Cutting speed (min) Load current (A) Cutting speed (min)
2106 L 3.4~3.9 51 4.2~4.9 39
H 4.0~4.5 36 4.5~5.5 30
SKH L 3.5~4.0 41 3.8~4.5 30
18 teeth H 4.2~4.6 29 4.2~5.0 22
2106with stand L 3.0~3.2 90 4.3~4.7 40
H 3.9~4.0 70 4.8~5.0 30
SKH L 3.2~3.4 58 4.2~4.4 31
18 teeth H 3.9~4.0 41 4.6~4.8 22
Hitachi CB10SA SKS(Hitachi) 4.0~4.4 50 4.5~5.0 41
with stand 18 teeth 4.3~4.6 45 4.8~5.0 39
Metabo PB4478 L 3.3~3.5 47 3.7~4.4 36
(115V) H 4.1~4.3 40 4.5~5.4 24
L 3.0~3.1 74 3.3~3.4 48
with stand
H 3.8~4.0 68 4.2~4.4 46
Milwaukee 6230 L 5.1~6.4 57 6.7~7.3 35
(120V) H 5.6~6.1 29 6.5~7.9 20
L 4.9~5.0 126 6.0~6.3 71
with stand
H 5.0~5.1 51 5.5~5.8 32
(Note)Since Milwaukee is a variable-speed type, test was conducted with following peripheral velocity:
L; 50m/min., H; 92m/min.
[Reference]
JR3001 Blade No.22 4.0 to 5.0 44 4.5 to 5.5 30(rotate to cut)
Superiority of portable band saw comparing to reciprocating saw
More quiet with less noise
Easy operability
Easy cutting without heavy force
Longer blade durability
Durability of saw blade
Cutting with material's own weight by using a stand
Durability
4
Operation time (min)
Stainless steel pipe
(SUS304, external dia.
60.5mm, 3mm thick)
3
2
Steel pipe (STKM 13A,
external dia. 50.8mm,
Broken 3.5mm thick), load 3.2 to 3.5A
Saw blade SK18 teeth/inch is used.
1
10 20 30 40 50 60 70 80 90 100
Number of cutting times (with one blade)
The blade has the same durability as Milwaukee's.
Repair
1. Replacement of armature
(1) Remove carbon brush, four hex. socket bolts that
secures motor housing, and two pan-head screw
that fixes handle on the frame.
(2) Remove motor housing together with handle from
the gear housing, and armature can be removed.
(3) Assemble with a reverse order of disassembly. Do
not forget to attach baffle plate.
Hex. socket bolt M6x60
Pan-head screw
M5x28
2. Replacement of gear
Gear housing complete
(1) Remove bolts and screws as same procedures as Cap 26
for replacement of armature, and remove gear
Flat washer 8
housing to pull out gears. Bearing 6000
(2) For assembling the gears, engage the gears and Gear complete 11-45
insert them together into a frame as shown in the Sleeve 12
right figure. Helical gear 42
(3) Replenish grease and check that flat washer 8 is
mounted on gear complete and that cap 26 is
Key 4
mounted on gear housing. Then replace gear Bearing 608
housing.
Bearing 6201LB
Frame complete
Spur gear
3. Replacement in tension section Press hear
(1) For disassembly of slide plate and tension plate,
press tension plate with an arbor press as shown Arbor press
in the right figure.
(2) Insert flat-headed screwdriver between slide plate Flat head screwdriver
and tension plate, and press it until tension plate
comes out of the notch of a slide plate.
At this time slowly pull up the arbor press. Slide plate
(3) For assembly, insert spring into the tension plate
Notched section
and press the arbor press so that the tension plate
comes into the guide hole of the slide plate. Tension plate
Press the arbor press to the notched section, and
Compression spring
the slide plate will be set naturally.
wheel complete and washer in a row and fix them
with a hex. socket bolt.
4. Replacement of rubber tire and wheel complete
Hex. socket bolt M6x12
(1) Pull out wheel complete by removing hex. socket
bolt that secures the wheel complete. Flat washer 16
(2) Check that there is no abnormalities in the gear
section of the wheel complete on the drive side. Wheel complete
If broken teeth or abnormal wear is found, replace
Convex
the gear with a new one. (Driven gear can be
used for drive gear.) Groove
(3) Remove rubber tire from the wheel complete.
(4) Wipe oil or dirt off the peripherals of the wheel Rubber tire
complete, replace new rubber tire.
At this time mate convex of the wheel complete
and the groove of the rubber tire mutually.
Flat washer 16
(5) Remove dirt on the shaft and on the metal gear
section. Shaft
(6) Replenish grease to the drive side gear. (Makita (frame or slide plate)
grease G No.2) In the case of a new gear, coat
about 16g grease on the whole of the gear.
Wheel complete
(7) Replenishi oil to the shaft and assemble washer,
Rubber tire
wheel complete and washer in a row and fix them
with a hex. socket bolt.
Gear section
Wiring diagram
General specification: Wirings of field lead wires are defferent depending on types of voltage.
Colors of lead wires are all the same.
a) Single pole switch
Gray
High-low speed
selector switch
Connector
terminal Black
1 4 Orange
2 5
Red
3 6
Blue
Power supply cord Main
switch
To field steel plate
Connector terminal Capacitor
b) Switch with relay terminal
Power supply cord Main
switch
To field steel plate
Capacitor
Noise prevention measures for countries (Italy, Germany, France, Netherlands, Austria, England)
Orange
Gray
High-low speed Connector
selector switch terminal Black
1 4
Red
2 5
3 6 Blue
Power supply cord 1 4 Connector terminal
Main
switch
2 3
Line coil
Capacitor
(Notice)
1. Layout of main switch, capacitor and line coil is defferent depending on specifications for each country.
2. When fasten-receptacle is mounted on high-low speed selector switch, fasten-receptacle sleeve should incline
inward as shown in the figure.
(Direction is not specified to center two pieces.)
High-low speed
selector switch
A A'
Fasten receptacle
A
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