Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA BO6030-TE
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T ECHNICAL INFORMATION
Models No. BO6030
PRODUCT
P1/8
Description Random Orbit Sander 150mm (6")
CONCEPTION AND MAIN APPLICATIONS L
Model BO6030 is a new Random Orbit Sander 150mm (6")
with two handles from Makita, featuring;
Tough exterior construction - durable motor housing
and sturdy aluminum fan housing - for pro's hard jobs H
Ergonomic design for controlled operation
Optimum speed selection and assorted accessories
for a wide range of sanding jobs
Superiority to the competing model, FESTO #ET2E
W
in sanding efficiency and dust extraction rate
See page 2 and 3 for more detailed information. Dimensions : mm ( " )
Length (L) 309 (12-1/8)
Width (W) 150 (5-7/8)
Height (H) 181 (7-1/8)
Specifications
Continuous rating (W)
Voltage (V) Current (A) Cycle (Hz) Max. Output(W)
Input Output
110 3.0 50 / 60 310 160 200
120 2.7 50 / 60 310 160 200
220 1.5 50 / 60 310 160 200
230 1.4 50 / 60 310 160 200
240 1.4 50 / 60 310 160 200
Pad diameter : mm (") 150 (6)
Pad fastening system Hook and Loop
Orbits (*min-1) 4,000 - 10,000
No load speed
Sanding stroke rate (*min-1) 8,000 - 20,000
Orbit diameter : mm (") 3.0 (1/8)
Integral dust extraction
Dust extraction system
(through the sanding plate with dust bag)
Sanding plate brake Yes
Protection from electric shock by double insulation
Cord length : m (ft) 2.5 (8.2)
Net weight : Kg (lbs) 2.3 (5.1)
*min-1 = per minute
Standard equipment
*Abrasive disc 150-#120 ............................. 1 pc.
*Hex wrench 6 ............................................ 1 pc.
*Dust bag .................................................... 1 pc.
Optional accessories
*Sanding clothes (150mm) ; Grit 100, 240, 800 *Paper pack
*Abrasive discs (150mm) ; #40, 60, 80, 120, 180, 240, 400 *Paper pack holder
*Pads (150mm) ; soft, super soft
*Sponge pad (150mm), Felt pad (150mm), Wool pad (150mm)
P2/8
Features and benefits
Lower Vibration, Effective System of
More Efficient Sanding Integrated Dust Extraction
Compared with competitor A's model A-a in the same class, The large vacuum fan for more effective dust
BO6030 sands more than model A-a extraction.
although its vibration is almost at the same level. Can be connected to the Makita vacuum cleaner.
Sanding rate (The diameter of the opening for dust ejection is
Numbers in chart below are relative values when setting the same as BO5020.)
model A-a's capacity as 100.
Dust extracting rate (%)
125
Makita BO6030 120
Makita BO6030 75
61
Competitor 100
100 Competitor 72
Model A-a Model A-a 50
50 100 150
(When sanding a workpiece of spruce fir (When sanding a workpiece of spruce fir
with the following abrasive papers for two minutes.) with the following abrasive papers for two minutes.)
Grit :60 Grit :60
Grit :120 Grit :120
Variable Speed Control Dial
Soft Rubber Grip
Ergonomic Housing Top; Simply turn the dial to preselect
optimum design the optimum sanding speed to suit Fits your hand perfectly
for single-handed operation the material or the desired finish. for controlled operation.
Fits your palm ideally because of its
low height and round design.
Detachable Front Handle
Large and Tough
Convenient for corner sanding. Cord Guard
(the same handle as BO5020)
Also, its excellent flexibility
protects the cable from
disconnection.
Sanding Pad Brake "Hook and Loop" Dust Bag Convenient
Saves the workpiece from sanding
Pad Fastening System for Disposal of Dust
scratches when the running machine The dust extracting holes Can be detached by merely
is pressed against the workpiece. are positioned so as to pushing a button for quick
accept the accessories of disposal of dust.
both FESTO and BOSCH. (the same dust bag as BO5020)
Paper pack holder is supplyed
as an optional accessory.
Also FESTO's paper pack can be attached
Assorted Optional Accessories to Mod.BO6030. See page 6/8
for a Wide Range of Sanding Jobs
Pads; soft, super-soft Paper pack
Abrasive discs
Sanding cloth (for extra fine finish)
Sponge pad
Wool pad (for buffing)
Paper pack holder
P3/8
Comparison of products
Makita Competitor A Competitor C Competitor B
Model No.
Spec. BO6030 Model A-a Model C Model B
Continuous rating input (W) 310 310 340 400
Rated ampere under 120V (A) 2.7
Orbits per minute (min-1) 4,000 - 10,000 4,000 - 10,000 4,500 - 12,000 4,000 - 10,000
Stroke per minute (min-1) 8,000 - 20,000 8,000 - 19,000 9,000 - 24,000 8,000 - 20,000
Orbit diameter : mm (") 3 3 4 Changeable in
3 and 6
Vibration No load 0.9 1.2 12.1 12.9
: (m/s2) Loaded 2.7 3.5 4.0 3.5
Change from eccentric mode
to eccentric+rotation mode No No No No
Pad fastening system Hook and Loop Hook and Loop Hook and Loop Hook and Loop
Electronic control No Yes No No
of constant sanding speed (feed-back control)
Sanding pad brake Yes Yes Yes Yes
Dust extracting system Integral dust Integral dust Integral dust Integral dust
extraction extraction extraction extraction
by double by double by double by double
Protection from electric shock insulation
insulation insulation insulation
Length 252 (9-7/8) 230 (9) 297 (11-3/4) 286 (11-1/4)
Dimensions
Width 150 (5-7/8) 150 (5-7/8) 150 (5-7/8) 150 (5-7/8)
: mm ( " )
Height 181 (7-1/8) 183 (7-1/4 ) 183 (7-1/4) 195 (7-5/8 )
2.3 2.1 2.1 2.7
Net weight : kg (lbs)
(5.1) (4.6) (4.6) (5.9)
Front handle Dust bag (paper) Front handle Front handle
Standard equipment Dust bag (fabric) Dust bag (paper) 2 Dust bags (paper)
Abrasive disc Abrasive disc 3 Abrasive papers
Repair P4/8
< 1 > Disassembling armature
1. Lock fan 92 (for dust extraction) with screwdriver inserted into dust extracting hole of scirt. See Fig. 1.
2. Turn armature anti-clockwise as illustrated in Fig. 1. Then, armature can be separated from skirt.
Turn anti-clockwise .
Armature
Dust extracting hole
Skirt
Fig. 1
< 2 > Disassembling ball bearing 6902DDW
1. Separate fan 92 section from skirt, after disassembling armature as illustrated in Fig. 2.
2. Disassemble bearing retainer from fan 92 by unscrewing pan head screw M3x12. See Fig. 2.
Fan 92
Retaining ring S-15
Fan 92 section Ball bearing 6902DDW
Spindle
Bearing retainer
Pan Hd. screw M3x12
3. Screw hex socket head bolt M8x14 (for fastening pad 150) into spindle as illustrated in Fig. 3.
This hex socket head bolt M8x14 functions as a stopper for No.1R234 "round bar for arbor" which is to be
inserted into the hole of fan 92 in order to separate spindle.
4. Insert No.1R234"round bar for arbor" into armature installing hole of fan 92. And press it by arbor press
as illustrated in Fig. 3A. Then, spindle, 2 pcs.of ball bearing 6902DDW and retaining ring S-15 can be removed.
View from pad installing side View from armature installing side
Spindle Hex socket head bolt M8x14
(for fastening pad 150) No.1R234 Round bar for arbor
Fan 92
Retaining ring S-15
Ball bearing 6902DDW
Fig. 3 Fig. 3A
Spindle
Repair P5/8
5. Ball bearing 6902DDW puts pressure on retaining ring S-15 which is engaged in the groove of spindle,
because it has been slidden closely to the retaining ring S-15, when separating from fan 92. See Fig. 4.
Before disassembling
Retaining
ring S-15
Ball bearing
6902DDW
Fan 92 After disassembling
Fig. 4
Retaining Ball bearing 6902DDW has been
ring S-15 slidden closely to the retaining ring S-15,
and puts pressure on retaining ring S-15.
Ball bearing
6902DDW
6. In order to take off pressure on retaining ring S-15, put the spindle on No.1R037 "bearing setting plate"
as illustrated in Fig. 5, and press the spindle. So, ball bearing 6902DDW is returned to the original position.
Consequently the pressure on retaining ring S-15 is taken off, and it can be easily disassembled from spindle
as illustrated in Fig. 5A.
Press with arbor press.
Retaining ring S-15
Ball bearing 6902DDW
Spindle Spindle
Spindle
Fig. 5A
No.1R037 "Bearing setting plate"
Fig. 5
7. Put the spindle from which retaining ring S-15 has been taken off, on No.1R037 "bearing setting plate" as
illustrated in Fig. 6. And disassemble ball gearings 6902DDW by pressing spindle.
Press with arbor press.
No.1R037 "Bearing setting plate"
Fig. 6
Repair P 6/8
< 3 > Assembling rubber guard
The lip portion of rubber guard has to fit in the groove of skirt as illustrated in Fig. 7.
Lip
Rubber guard
Groove
Skirt
Fig. 7
< 4 > Attaching the other manufacturer's accessory
FESTO's paper pack can be attached to Mod.BO6030, too. In this case, open the paper film with your finger.
And attache the paper pack to paper pack holder. See Fig. 8.
Open the film here with your finger.
Paper pack holder
Fig. 8
Circuit diagram P7/8
With choke coil
to field
Support
Color index of lead wires complete
Black
Orange
Purple
White
Transparent
Choke coil
Choke coil
white or blue Controller
The other lead wires are
Switch
as per the color index listed
above. 4 3 2 1
Noise suppressor
Power supply cord
Wiring diagram
Fix lead wires with Controller lead
wire (Black) Support lead wire (Black)
lead holder.
Support lead wire (Orange)
Support lead wire (Black)
Fix lead wires with
Support lead wire (Purple) lead holder.
Fix support lead Do not make the lead wires
wire (Purple) with loose in this area.
lead holder.
Fix choke coil lead Controller
wire (Purple) and controller lead wire Fix lead wires with
(white) to be connected to brush holder, lead holder.
with lead holder.
Put the loose portion of lead wires, Switch Put the loose portion of controller lead wire
choke coil and insulated terminal into the space between boss and controller.
in this space.
Inflect the terminal as per
the illustration to reserve the
space for noise suppressor. Noise suppressor
Circuit diagram P8/8
Without choke coil
Color index of lead wires
Black
Support
Orange
complete
Purple
White
Transparent
white or blue Controller
The other lead wires are
Switch
as per the color index listed
above. 4 3 2 1
Noise suppressor
Wiring diagram Power supply cord
Fix lead wires with Controller lead
wire (Black) Support lead wire (Black)
lead holder.
Support lead wire (Orange)
Support lead wire (Black)
Fix lead wires with
Support lead wire (Purple) lead holder.
Fix support lead Do not make the lead wires
wire (Purple) with loose in this area.
lead holder.
Fix controller lead wire Controller
(white or blue ) to be connected Fix lead wires with
to brush holder and support lead wire lead holder.
(purple), with lead holder.
Put the loose portion of lead wires
in this space. Switch
Put the loose portion of controller lead wire
Put the loose portion of lead wires into the space between boss and controller.
and insulated terminal into this space.
Inflect the terminal as per
the illustration to reserve the
space for noise suppressor. Noise suppressor
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