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BTW200-TE


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T     ECHNICAL INFORMATION
    Models No.               BTW200
                                                                                                               PRODUCT
                                                                                                                 P1/5
                                                                                                                  L
    Description              Cordless Impact wrench

CONCEPTION AND MAIN APPLICATIONS
   BTW200 is equipped with newly developed 24 V Ni-MH battery.
   The method of speed change is electric 2 speed + variable speed change.                          H
   The max. fastening torque amounts to 200 N.m (2,040Kgf.cm / 1,770in.lbs),
   which corresponds to Mod.6904VH, AC type impact wrench.
   The variation of this model is as listed blow.

                  Battery
   Model No. No.   Type   Ah Q'ty Charger
   BTW200SH B2417         1.7 1 pc.                                            Dimensions : mm ( " )
                  Ni-MH             DC24SA                                                                    W
   BTW200SF B2430         3.0 1 pc.                                       Width ( W )   86 (3-3/8)
                                                                          Height ( H ) 277 (10-7/8)
                                                                          Length ( L ) 226 (8-7/8)
 Specification
   Voltage (V)                                        D/C 24 V
   No load speed            High speed                0 - 2,000
   (min-1=rpm)              Low speed                 0 - 1,600
   Impact per minute High speed                       0 - 3,000
    (min-1=bpm)         Low speed                     0 - 2,500
   Square drive : mm ( " )                          12.7 ( 1/2 )
              Standard bolt                       M10 - M16 (3/8 - 5/8")
   Capacities
              High Tensile bolt                   M10 - M12 (3/8 - 1/2")
                          High speed           200 N.m (2,040Kgf.cm, 1,770in.lbs)
   Max. fastening torque
                          Low speed            150 N.m (1,530Kgf.cm, 1,320in.lbs)
   Charging time Model BTW200SH                  ** approx. 30 minutes
   with DC24SA Model BTW200SF                     ** approx. 60 minutes
   Net weight: kg (lbs)                                * 2.8 (6.1 lbs)
               * 2.8 (6.1 lbs) : including the weight of battery 2417 / 1.7Ah.
              ** approx. 30 minutes / ** approx. 60 minutes : The figures left mentioned may be change depending
                                                                  on the conditions of battery, room temperature, charger,
                                                                   etc.
 Standard equipment
   * Socket 19 - 52 .................. 1 pc.
   * Pin 4 ................................. 1 pc.
   * O ring 24 .......................... 1 pc. ( not included in the product for North America )

   < Note > The standard equipment for the tool shown may differ from country to country.


  Optional      accessories
   * Various sockets
   * Battery 2417
   * Battery 2430
   * Charger DC24SA
   * Bit adapter assembly (for philips bit)
   * Shoulder strap
Features    and benefits                                                                                        P2/5

  BTW200
                                                                                     The fastening torque
                                                       Compact design                amounting to 200Nm is
    Aluminum hammer case                               The overall length is         the biggest among the
                                                       approx.40mm shorter           cordless type.
    covered with rubber                                than Mod.6904VH.

                                                              226mm


                                                                                           Long life DC motor
  Square drive : 12.7mm (1/2 ")                                                            with externally accessible
                                                                                           brushes

  Variable Speed Control Switch
                                                                                Push Button for Reversing
  Electric 2 speed
  change lever
  providing max. fastening torque
  200N.m in high speed mode
  150N.m in low speed mode                                                             Palm-fitly, Soft Grip
                                                                                      Newly developed
                                                                                      24V Ni-MH battery
                                                                                       Battery B2417 (1.7Ah)
Comparison        of products                                                          Battery B2430 (3.0Ah)
                   Manufacturer                              MAKITA                                  Competitor A
  Specification            Model No.            BTW200                         6904VH                  A
  Voltage ( V )                                 DC24                            AC100                  AC100
  No load speed        Low speed               0 - 1,600                       0 - 2,100              0 - 1,900
  (min-1=rpm)          High speed              0 - 2,000                       0 - 2,400              0 - 2,400
  Impact per minute       Low speed            0 - 2,500                       0 - 2,500              0 - 2,300
  (min-1=bpm)             High speed           0 - 3,000                    0 - 3,000                 0 - 3,000
  Equipped motor                               D35 - 30                     N55 - 35
  Over all length : mm ( " )                  226 (8-7/8)                  265 (10-7/16)             264 (10-3/8)
  Net weight :Kg (lbs )                        2.8 (6.1)                    1.8 (4.0)                 2.1 (4.6)


  (1) Fastening torque is same to Mod.6904VH.
  (1) Fastening speed is same to Mod.6904V.
  (2) The capacity of testing battery is 1.7Ah.                           (Course thread type)
  (3) The bit adapter assembly (134873-0) and philips bit are attached on the machine for course thread type.

   Length of screw                                          Working amount per charge
   (Course thread type)     Work piece   Fastening speed    with battery B2417
   90 mm (3-35/64")                          3.6 sec.         80 screws
                               Lauan
   125 mm (4-59/64")                         8.0 sec.         30 screws

    < Note > The above figures may differ depending on the conditions of battery, work piece,
             room temperature. etc.
Repair                                                                                                   P3/5
 <1> Disassembling housing R and L
     Take off bumper from housing with hand.
                                                               Hex socket
     Dismount hammer case from housing by taking off
                                                               head bolts M5x35
     4 hex socket head bolts M5x35, and disassemble                               Housing R
     housing R and L as illustrated in Fig. 1.
                        Bumper




                                                                  Housing L
                                                 Hammer case



                                                                         Fig. 1



<2> Apply 0.5g of MAKITA grease N No.2 on the
    cylindric part of anvil, when inserting it into              Anvil
    hammer case.



                                                  Apply MAKITA grease N No.2

                                                                         Fig. 2




 <3> Disassembling hammer section
    (1) Grip the hammer section with large gear extractor No.1R045
        as illustrated in Fig. 3.
        Press spindle to hammer by turning the handle clock-wise
                                                                                  No.1R045
        until it stops.
                                                                                  Large gear extractor
                                  Ball bearing 6002LLB 1R165 Ring spring
                                                               setting tool B
              Compression spring 14

                 Hammer




                      Spindle

                                          Flat plate
                                                                                          Turn the handle
                                                                                          clock-wise
                                                                      Fig. 3
Repair                                                                                                            P4/5
   (2)Adjust the opening for steel ball inserting, to the cam groove top of spindle
      as illustrated in Fig. 5.
   (3)Take off 2 steel balls 5.6 with magnetic bar or tweezers from spindle.
                                                                                                   Spindle
                                                                     Cam groove top
                                                                     of spindle
   (4)Loosen the handle of 1R045 turning it anti-clockwise
      and remove hammer from spindle.
                                               Steel ball 5.6 x 2pcs.

   < Note > Set the hammer as per Fig.5A,
            when removing it from spindle.
            Otherwise steel balls 4
            will fall off hammer.                                                                            Hammer
                                                             Opening for steel
                                                             ball inserting
                                                                                                               Ball bearing
                                                                                                               6002LLB
                                                Steel ball 4 x 25pcs.



                                                    1R165 Ring spring
                                                          setting tool B




                                                                                                    Fig. 5




                                          Fig. 5A




    (5)When assembling, adjust the "opening for steel ball inserting", to the "cam groove top" of spindle
       and insert steel ball 4 into hammer as illustrated in Fig. 5.


    (6) Apply MAKITA grease N No.2 in small volume to the position marked with black triangle mark.
       See Fig. 6.
                                                               (1) Spindle
                    (3) Steel ball 5.6 x 2

                                                                                 Hammer
              (2) Steel ball 4 x 25pcs.

                                                                                               Bottom view of spindle


                                                                            (4) Spur gear 24



                                                                        Apply MAKITA grease N No.2 in small volume
                                                                        into the hole of spindle.
                                                    Fig. 6
Circuit   diagram                                                                                  P5/5
                                      FET

                     Brush Holder




                                                    M2   M1

                                                    Switch

                       Bruch Holder
                     Red                                        Black

                     Black                           White
                                            Black                    Speed Change
                                                                     Switch

                                                               Orange

Wiring    diagram                                   Terminal


                                            Brush holder lead wire
                                            (Red)




             Brush holder lead wire
             (Black)
                                                                     Fix the following lead wires
 Lead wire of speed change                                           with lead holder.
 switch (white) must not be                                          1 Switch lead wire (Orange) to be
 loosen in this area.                                                  connected to terminal
                                                                     2 Switch lead wire (Black) to be
Fix lead wire of speed change                                          connected to terminal
switch (white) with lead holder.                                     3 Lead wires of speed change switch
                                                                       (Black and White)
                                                                     The above lead wires have to be fixed
                                                                     with lead holder as illustrated in the
                                                                     following Fig.
                                                                             Lead           Switch side
                                                                             holder




          Terminal
                                                                                           2   1    3
                Speed change switch
                                                                                            Terminal side

                                                                            Lead wires of speed change
                                                                            switch (black and white)
                                                                            must not be loosen in this area.



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