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LF1000-TE


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T        ECHNICAL INFORMATION
    Model No.                             LF1000
                                                                                                                                NEW TOOL
                                                                                                                                  P 1 / 33

    Description                           Flip Over Saw 260mm (10-1/4")

CONCEPT AND MAIN APPLICATIONS
   Model LF1000 is the first flip over saw from Makita.                                                          H1
   Miter saw and Table saw are combined for great versatility.                                                                            H1
                                                                                                               H2
                                                                                                                                        H2
   Its main advantages are;
    Weighs only 32kg (70lbs) for easy transport to job sites.                        L
     Quick miter saw/table saw conversion                                                                        W
     Electronic with constant speed control and soft start
     Rigid cast aluminum table                                                           [in Miter Saw mode]            [in Table Saw mode]

                                                                                                       Dimensions: mm (")
                                                                                               in Miter Saw mode         in Table Saw mode
                                                                                 Length (L)         660 (26)                   660 (26)
                                                                                 Width (W)        650 (25-1/2)               650 (25-1/2)
                                                                                          (H1)     1,220 (48)               1,060 (41-3/4)
                                                                                 Height
                                                                                          (H2)    800 (31-1/2)               845 (33-1/4)
                                                                                H1: to the table top, H2: to the tool head

                                                                                     Continuous Rating (W)
         Voltage (V)                     Current (A)            Cycle (Hz)                                            Max. Output (W)
                                                                                    Input           Output
                    110                         15                50/ 60            1,650             900                    2,200
                    220                         8.5               50/ 60            1,650             900                    2,200
                    230                         8.4               50/ 60            1,650             900                    2,200
                    240                         8.3               50/ 60            1,650             900                    2,200


  Specification
              Type                                                                                 TCT Saw blade
    Saw blade Diameter: mm (")                                                                      260 (10-1/4)
              Hole diameter: mm (")                                                                  30 (1-3/16)
                                                      High voltage                                  1,650 (230V)
    Continuous rating input: W
                                                      Low voltage                                   1,650 (110V)
    No load speed: min-1= rpm                                                                           2,700
                            Soft start                                                                   Yes
    Electronic feature
                            Constant speed control                                                       Yes
     (height x width): mm (")
     [Table saw: height only]




                                Cutting angle                        Mode           Miter saw                          Table saw
        Cutting capacity*




                                               0 degree                                                                70 (2-3/4)
                                           45 degrees bevel                                                            48 (1-7/8)
                                   Bevel angle            Miter angle
                                                                              20 x 210 (13/16 x 8-1/4)
                                    0 degree                0 degree
                                                                             68 x 155 (2-11/16 x 6-1/8)
                   45 degrees                               0 degree            50 x 150 (2 x5-7/8)
    Protection against electric shock                                                             Double insulation
    Power supply cord: m (ft)                                                                           2.5 (8.2)
    Net weight: kg (lbs)                                                                               32 (70)
    *When cutting with 260mm diameter blade
                                                                                                                                         P 2 / 33

Standard equipment
TCT saw blade ......... 1 pc         Angle rule ass'y ....... 1 pc        Box wrench 13-3 ...... 1 pc           Triangular rule ........ 1 pc
Vise ass'y ................. 1 pc    Top cover ass'y ....... 1 pc         Push stick ................. 1 pc
Dust bag ass'y .......... 1 pc       Dust cover ass'y ...... 1 pc         Fix plate ................... 3 pcs
Ruler ass'y ................ 1 pc    Elbow ..................... 1 pc     Hex bolt M6x16 ....... 3 pcs
Note: The standard equipment for the tool shown above may differ by country.

Optional         accessories
Assorted TCT saw blades

Features        and benefits

  Weighs only 32kg (70lbs)                                                                         Series Motor Tough Against
  for Easy Transport to Job Sites                                                                   Heavy Duty Application
                                                                                          Ensures smooth operation even under heavy load.
                                                                                          On the contrary, the competing products tend to
 Electronic with;
                                                                                          suffer from motor-lock because they are using
 *Constant speed control that allows for
                                                                                          induction motor, which is not optimum for heavy
  use of powerful, yet lightweight motor
                                                                                          duty cutting.
 *Soft start feature that prevents the
                                                                                          (For details, see Performance comparison charts
  breaker from tripping at job sites.
                                                                                           in page 4.)

       Dust Bag                                                                            Quick Miter Saw/Table Saw Conversion
                                                                                          The table can be easily turned over thanks to the
                                                                                          lightweight motor section achieved by using
 Removable Sub Fence                                                                      series motor instead of induction motor.
Wide, thin stocks can be cut
with the sub fence removed.


   Electric Brake
                                                                                                          Rigid Cast Aluminum Table




                                                                                        On-Off Switch with Anti-Restart Function
       Fold-Away Legs
                                                                                        (also with lock-off and lock-on functions)
Allow easy transport to job sites.


 High Dust Collection Rate
As you see in the table below, regarding the dust collection rate in
forced dust extraction;
Although the three products are almost the same in miter saw mode,
Makita LF1000 is much higher than the two competing products
in table saw mode.

Test conditions:
*Cut the test piece with each supplied TCT saw blade.
*Each tool was connected to Makita dust collector Model 436.
                               Makita            Competitor A           Competitor B
                               LF1000              Model A                Model B
 in Miter saw mode                  85%               85%                   80%
 in Table saw mode                  80%               40%                   30%
                                                                                                                                  P 3 / 33
Comparison                             of products
  Specification Comparison

                                                      Model No.           Makita               Competitor A             Competitor B
   Specifications                                                       LF1000                  Model A                  Model B
                                         Type                         TCT blade 60T           TCT blade 30T            TCT blade 34T
   Saw blade                             Diameter: mm (")              260 (10-1/4)             250 (9-7/8)              250 (9-7/8)
                                         Hole diameter: mm (")          30 (1-3/16)             30 (1-3/16)              30 (1-3/16)
   Continuous       High voltage                                       1,650 (230V)            2,000 (230V)             2,100 (230V)
   rating input: W  Low voltage                                        1,650 (110V)            1,750 (115V)                 N/A
   No load speed: min-1= rpm                                               2,700         3,000(50Hz)/ 3,600(60Hz)           2,800
   Motor                                                           Series motor (N94-40)     Induction motor           Induction motor
   Electronic Soft start                                                    Yes                    No                        No
   feature    Constant speed control                                        Yes                    No                        No
                                    Bevel range: degree                    0 - 45                  0 - 45                   0 - 45
                            Table   at 0 degree                          70 (2-3/4)              70 (2-3/4)              81 (3-3/16)
                            saw
                                    at 45 degrees                        48 (1-7/8)              32 (1-1/4)               54 (2-1/8)
 Cutting Capacity: mm (")




                                    Bevel range: degree                  0 - 45 left            0 - 45 left              0 - 45 left
                                    Miter angle                       45 right and left       45 right and left        45 right and left
                                    Bevel angle      Miter angle
                                                                         20 x 210                20 x 210                20 x 212**
                            Miter
                                     at 0 degree     at 0 degree      (13/16 x 8-1/4)         (13/16 x 8-1/4)          (13/16 x 8-3/8)
                            saw
                                                                         68 x 155                68 x 155                68 x 153**
                                                                     (2-11/16 x 6-1/8)       (2-11/16 x 6-1/8)          (2-11/16 x 6)
                                                                        50 x 150                 50 x 140                50 x 152**
                                    at 45 degrees    at 0 degree
                                                                       (2 x 5-7/8)              (2 x 5-1/2)                (2 x 6)
   Electric brake                                                          Yes                      No                       No
            Size [W x L]: mm (")                                   500x560 (19-3/4x22)    515x525 (20-1/4x20-3/4)   503x552 (19-3/4x21-3/4)
   Table
            Material                                               Aluminum die casting      Steel (steel plate)    Aluminum die casting
   Protection against electric shock                                 Double insulation          Grounding                Grounding
   Power supply cord: m (ft)                                             2.5 (8.2)               2.4 (7.8)                3.0 (9.8)
                                                       Length            660 (26)              665 (26-1/4)               660 (26)
                                         Miter saw     Width           650 (25-1/2)            530 (20-7/8)             620 (24-3/8)
                                                       Height          800 (31-1/2)*             812 (32)               842 (33-1/4)
   Dimensions:
       mm (")                                          Length            660 (26)              665 (26-1/4)                660 (26)
                                         Table saw     Width           650 (25-1/2)            530 (20-7/8)              620 (24-3/8)
                                                       Height          845 (33-1/4)*             865 (34)                868 (34-1/4)
   Net weight: kg (lbs)                                                   32 (70)                 33 (73)                 45 (99.2)
                                                                   Vise ass'y             Rip fence                 Rip fence
                                                                   Dust bag ass'y         Miter gauge               Push stick
                                                                   Ruler ass'y            Push stick                Blade guard
                                                                   Angle rule ass'y       Blade guard               Dust cover
                                                                   Top cover ass'y        Dust cover                Wrench 6
                                                                   Dust cover ass'y       Wrench 6                  Wrench 8
   Standard equipment                                              Elbow                  Special wrench
                                                                   Box wrench 13-3        Removable legs (4 pcs)
                                                                   Push stick
                                                                   Fix plate
                                                                   Hex bolt M6x16
                                                                   Triangular rule

 *Height to the table top
 (Height to the tool head is; 1,220mm (48") in miter saw mode, 1,060mm (41-3/4") in table saw mode.)
 **The values actually measured by us
                                                                                                                  P 4 / 33
Comparison       of products
  Performance Comparison
 Note: Numbers in the charts below are relative values when the capacity of Competitor B's model B is indexed at 100.

 [1] Cutting Speed in Miter Saw Mode
  Test. 1
  Test conditions:
  Under normal load, with *the same saw blade attached to each product;
  A) Cut 140mm x 60mm Douglas-fir timber at 0 degree.
  B) Cut 120mm x 30mm Douglas-fir timber at 45 degree bevel.
    (*TCT blade supplied with Competitor B's model B)

  Test results: See the charts below.

                                          1-A)                                                1-B)
                                slow                   fast                        slow                    fast

  Makita     LF1000                 100                                                 115

  Competitor A Model A              90                                          **Impossible to cut
  Competitor B Model B              100                                                 100

                         0        40        80       120      160%        0           40        80       120         160%
                                                                              **Safety cover could not open due to
                                                                                interference of the test piece.

  Test. 2
  Test conditions:
  Under normal load, using the TCT blade supplied with each product;
  A) Cut 180mm x 20mm SPF timber at 0 degree.
  B) Cut 120mm x 30mm Douglas-fir timber at 45 degree bevel.

  Test results: See the charts below.

                                          2-A)                                                2-B)
                                slow                   fast                        slow                    fast

  Makita     LF1000                 125                                                 135
  Competitor A Model A              125                                         **Impossible to cut
  Competitor B Model B              100                                                 100

  Competitor A Model C              150                                                 90

                         0        40        80       120      160%        0           40        80       120         160%
                                                                              **Safety cover could not open due to
                                                                                interference of the test piece.
                                                                                                                   P 5 / 33
Comparison       of products
  Performance Comparison (cont.)
 Note: Numbers in the charts below are relative values when the capacity of Competitor B's model B is indexed at 100.
 [2] Cutting Speed in Table Saw Mode
  Test. 3
  Test conditions:
  Under normal load, with *the same saw blade attached to each product;
  A) Cut 1,000mm x 60mm Douglas-fir timber at 0 degree.
  B) Cut 1,000mm x 45mm Douglas-fir timber at 45 degree bevel.
    (*TCT blade supplied with Competitor B's model B)
  Test results: See the charts below.

                               slow
                                          3-A)          fast                       slow
                                                                                               3-B)         fast

  Makita     LF1000                 115                                                 115

  Competitor A's model A            95                                          **Impossible to cut
  Competitor B's model B            100                                                 100

                           0     40         80         120     160%       0           40         80         120    160%
                                                                              **Safety cover could not open due to
                                                                                interference of the test piece.

  Test. 4
  Test conditions:
  Under heavy load (approx. 50N.m), with *the same saw blade attached to each product;
  A) Cut 1,000mm x 60mm Douglas-fir timber at 0 degree.
  B) Cut 1,000mm x 45mm Douglas-fir timber at 45 degree bevel.
    (*TCT blade supplied with Competitor B's model B)
  Test results: See the charts below.

                               slow
                                          4-A)          fast                       slow
                                                                                               4-B)         fast

  Makita     LF1000                 105                                                 100

  Competitor A's model A            80                                          **Impossible to cut
  Competitor B's model B            100                                                 100

                           0     40         80         120     160%       0           40         80         120    160%
                                                                              **Safety cover could not open due to
                                                                                interference of the test piece.

  Test. 5
  Test conditions:
  Under heavy load, with *the same saw blade attached to each product;
  A) Cut 1,000mm x 60mm Douglas-fir timber at 0 degree.
  B) Cut 1,000mm x 45mm Douglas-fir timber at 45 degree bevel.
    (*TCT blade supplied with Competitor B's model B)
  Test results: See the charts below.

                                          5-A)                                                 5-B)
  Makita     LF1000             approx 10sec.                                             approx 12sec.

  Competitor A's model A Impossible to cut due to motor lock                    **Impossible to cut
                         Impossible to cut                                    Impossible to cut
  Competitor B's model B because current limiter turned on.                   because current limiter turned on.

                           0          5           10           15sec.     0               5              10        15sec.
                                                                              **Safety cover could not open due to
                                                                                interference of the test piece.
                                                                                                                    P 6 / 33
Repair
 CAUTION: Remove the saw blade from the machine for safety before repair/ maintenance !
 [1] NECESSARY REPAIRING TOOLS
   Code No.                 Description                                                 Use for
                   Square                                Assembling the legs of table
                                                         Removing/tightening of M6x60 Pan head screws that secure
                   No.3 Philips driver bit               Motor housing to Blade case.
    1R003          Retaining ring S Pliers ST-2N         Removing Retaining ring from Safety cover
    1R207          45 degree Set square                  Setting the miter/bevel angle of saw blade to 45 degrees
    1R208          90 degree Set square                  Setting the miter/bevel angle of saw blade to 90 degrees
    1R269          Bearing extractor                     Removing Ball bearings
    1R288          Screwdriver magnetizer                Removing Steel balls, etc.
    1R230          1/4" Hex shank bit for M6             Disassembling Table
    1R231          1/4" Hex shank bit for M8             Disassembling Frame
    1R291          Retaining ring S and R pliers         Removing Retaining ring S-15 from Spindle
    1R340          Wrench for bearing retainer           Removing/tightening Bearing retainer 25-36

 [2] LUBRICATION
 [2] -1. Saw Head Section
 Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect
 parts and product from unusual abrasion. See Fig. 1.

   Item No.          Description                                       Portion to lubricate
      50        Hex bolt M10              The surface that contacts Arm complete
      61        Knob 40                   The threaded portion
      62        Steel ball 6              Whole surface
      64        Sleeve 6                  The surface that contacts Connecting rod
      71        Sleeve 10                 The surface that contacts Adjust nut
      85        Flat washer 10            The surface that contacts Connecting rod
      91        Sub arm                   Three surfaces that contacts Arm complete
                                          The gear room (Put approx. 7g.)
     121        Blade case
                                          Two surfaces that contact Arm complete

    Fig. 1
                                                                               61
                                                                                      62
                                                   64
                               Connecting rod
                                                                                           Sleeve 13
                                       85                                                     Adjust nut
                    Arm complete


              50
                                                                                                           71




                                                    91



                                                                                                   121
                                                                                                       P 7 / 33
Repair
[2] LUBRICATION (cont.)
[2] -2. Table Section
Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect
parts and product from unusual abrasion. See Fig.2.

 Item No.          Description                                      Portion to lubricate
    153         Guide fence         The both ends which contact Frame set.
    228         Table complete      The surfaces that contact Slide plates and Turn table
    260         Sleeve 8            The surface that contacts Frame set

   Fig. 2

                                                                          Slide plate R


                                                             Slide plate L




                                                                    228                               228



                                                                                  Turn table



                                                       260


                              153




          260




                                                         Frame set
                                                                                                                  P 8 / 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -1. Handle Section
 DISASSEMBLING
 The Handle section can be disassembled without separating Motor housing from Blade case.
 Take the following steps:
 1) Set the machine in the mode of miter saw. And lock the saw head unit at the lowest position by pushing Knob 20
    as illustrated in Fig. 3.
 2) Remove Handle cover by unscrewing two 4x25 Tapping screws and four 4x18 Tapping screws. (Fig. 4)
    Now the inner parts of the Handle section can be replaced.
    Note: Be careful not to lose Switch button (Lock off button) when removing Handle cover.
 Fig. 3                                                        Fig. 4

                                                                  Tapping screw 4x25

    Knob 20                                                                                       Tapping screw 4x18



  Push to lock the
  saw head unit at
  the lowest position.                                                                             Handle cover complete



                                                                                                       Switch button
                                                                                                       (Lock off button)

  ASSEMBLING
 1) Assemble Now lock-off mechanism to Handle by mounting first Compression spring 4, then Lock-off lever and
    Switch button as illustrated in Fig. 5.
    Note: Put Compression spring 4 securely in place. If not, the lock-off mechanism will not work properly.
 2) Mount the inner parts (Switch, Brake switch, Line filter, etc). (Fig. 6)
 Fig. 5                                                                 Fig. 6



     Lock-off lever




     Compression
     spring 4
                               Switch button          Handle                            Switch            Brake switch

 3) Install Switch lever on Handle by fitting the fulcrum boss on Switch lever securely in the switch lever installation hole
    of Handle. (Fig. 7) And then do the reverse of disassembling steps.
 Fig. 7


                                                   Switch lever


                                                   fulcrum boss


                                                   Switch lever
                                                   installation hole
                                                                                                                 P 9 / 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -2. Switch Box (On/Off Switch Section)
 Switch box is located below Table on Frame complete. (Fig. 8)
 Fig. 8

                                                                                     [Large view]

                                                                                              left hinge right hinge
                                                            Torsion spring 5

                                   Switch box
                                                                                                            Switch cover
                                                       Frame complete


                                                   Switch button "ON"
                                                                                                             Switch box

                                                   Switch button "OFF"




 DISASSEMBLING
 1) First, disconnect the right hinge of Switch cover from Switch box using slotted screwdriver. (Fig. 9)
 2) Then, while lifting up the right hinge, pull off the left hinge from Switch cover. (Fig. 10)
 3) Remove Torsion spring 5 from the left hinge.
 Fig. 9                                                          Fig. 10


                                                                               Left hinge     Right hinge
    Slotted screwdriver             Switch box

                                              Right hinge




                                              Switch cover
                                       Switch button "ON"
                                                                   Torsion spring 5
                                       Switch button "OFF"



 ASSEMBLING
 Do the reverse of the disassembling steps.
                                                                                                               P 10/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -3. Motor Housing
 DISASSEMBLING
 1) Remove Brush holder caps and Carbon brushes from Motor housing.
 2) Remove four M6x60 Pan head screws using No.3 Phillips screwdriver. (Fig. 11)
    Note: Motor housing can not be separated from Blade case in this step because Handle is interfered by Lock lever.
 3) Turn Motor housing until handle is released from Lock lever. Then separate Motor housing from Blade case
    by pulling off. (Fig. 12) Now Armature can be replaced.
    Note: Pull off Motor housing carefully so as to prevent Compression spring 9 of the shaft lock mechanism from
          popping out of place.
 Fig. 11                                                      Fig. 12

            Handle      Lock lever      Motor housing




    Blade case




                         Pan head screw M6x60

 4) When replacing Field, separate Motor housing first as described above.
 5) Then remove Rear cover from Motor housing. Remove Handle cover complete from handle, and disconnect lead
    wires from Field. Now Motor housing can be separated from Handle. (Fig. 13)
 6) After removing Baffle plate, remove Field by tapping the edge of Motor housing with plastic hammer. (Fig. 13)
 Fig. 13

                                                                  Handle cover
                                         Disconnect
                                                                  complete
                                         the lead wires.
           Rear cover
                                                                                                 Motor housing




                                                                                                           Field
                 Motor housing                                    Handle
                                                                                                     Baffle plate


 ASSEMBLING
 Do the reverse of the disassembling steps.
                                                                                                               P 11/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -4. Gear Section
 DISASSEMBLING
 1) Disconnect Tension spring 4 from Blade case. By removing Retaining ring S-42 with Retaining pliers ST-2N
    (No.1R003), Safety cover can be separated from Blade case. (Fig. 14)
 2) By unscrewing four M5x16 Countersunk head screws, the Gear section can be separated from Blade case. (Fig. 15)
 Fig. 14                                                        Fig. 15

                                               Blade case




   Tension spring 4
                                                                   Gear section

   Safety cover



                                                                    Countersunk
                                                                    head screw M5x16
    Retaining ring S-42


 3) Remove Ball bearing 608LLB from Spindle with        Fig. 16
    Bearing extractor (No.1R269), then Retaining ring
    S-15 with Retaining Ring S and R Pliers (No.1R291).     Ball bearing              Retaining                Helical
    Now Helical gear 46 can be removed by hand.                                                      Key 4
                                                            608LLB                    ring S-15                gear 46
   (Fig. 16)




 4) Fix Bearing box in vise.
    Note: It is not necessary to remove Ring 15 in this step because it can be used as a guide for Wrench for Bearing
          Retainer (No.1R340) when removing Bearing retainer 25-36.
    Set No.1R340 on Bearing retainer 25-36, and turn clockwise to remove Bearing retainer 25-36 from Bearing box.
    Then remove Ring 15 from Spindle. (Fig. 17)
 5) When removing Spindle from Bearing box, press from the Flange installation side. (Fig. 18)
 Fig. 17                                                                          Fig. 18


             No.1R340
                                                                                                    Bearing box
               Ring 15                                              Spindle
  (guide for No.1R340)                                              Ring 15                       Ball bearing 6202LLB

    Bearing retainer
                                                                                                  Spindle
              25-36


 ASSEMBLING
 Do the reverse of the disassembling steps.
                                                                                                               P 12/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -5. Blade Case Section
 DISASSEMBLING
 1) Remove Safety cover as illustrated in Fig. 14.
 2) Remove Dust nozzle. Then remove Hex socket head bolt M6x30 and Flat washer 6 for disconnecting the cutting
    depth adjusting mechanism and Connecting rod. (Fig. 19)
 3) Loosen Hex nut M10 on Connecting rod. But do not remove from Connecting rod in this step. (Fig. 19)
 4) Remove Hex socket head bolt M6x20, Flat washer 6 and Ring 6 for disconnecting the linkage of Link plate and
    Arm complete. (Fig. 20)
 5) Remove Hex socket head bolt M5x20 and Sleeve 5 from Blade case with 1/4" Hex shank bit for M6 (No.1R230)
    while pressing down Blade case so that it is not raised by the force of Torsion spring 34. (Fig. 20)
 6) Disconnect Connecting rod from Arm complete by removing Hex nut M10. (Fig. 21)
 7) While holding Blade case as illustrated in Fig. 22, remove Hex bolt M10 and Flat washer 16 from Arm complete.
    Now Blade case section with Torsion spring 34 and Sleeve 17 (2pcs) can be separated from Arm complete.
 Fig. 19                                                      Fig. 20

                                                                                              While pressing down
                                                                                              Blade case, remove Hex
             Dust nozzle                                                                      socket head bolt M5x20
                                                                                              and Sleeve 5.
      Connecting rod                                             Arm complete
                                              Flat washer 6

                                              Hex socket
                                              head bolt
                                              M6x30

                                                                                  Ring 6
                                                                             Flat washer 6
                                        Hex nut M10                         Hex socket head
                                                                            bolt M6x20           Link plate
                                                                         Sleeve 5
                                                                         Hex socket head bolt M5x20


 Fig. 21                                                      Fig. 22

                         Sleeve 13

                                                                                        While lifting up Blade case,
                                                                                        pull off hex bolt M10.




                                          Hex nut M10                                         Flat washer 16
                       Connecting rod
                                                                                              Hex bolt M10
                                                                                                                    P 13/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -5. Blade Case Section (cont.)
  ASSEMBLING
 Do the reverse step of disassembling steps. Remember the following notes.
 1. When installing Sleeve 13 and Connecting rod on Knob 40;
 Slide Sleeve 13 as far as possible toward Steel ball 6. At this time, the distance between Sleeve 13 and the neck of
 Knob 40 will be about 7mm. While keeping the distance, secure Connecting rod to Sleeve 13 with Hex socket head bolt
 M6x30. (Fig. 23)
 Fig. 23


                                                                     7mm                           Hex socket head
                                                                                                   bolt M6x30
           Knob 40                                                                             Flat washer 6
                                                                                               Sleeve 6
             Sleeve 13
                                                                                       Connecting rod
              Steel ball 6
              on Knob 40
                     Adjust nut


 2. When installing Link plate and Safety cover on Blade case;
 As illustrated in Fig. 24, put Link plate on Ball bearing 608LLB that is mounted to the inside wall of Blade case for
 smooth action of Link plate. Then secure Link plate to Arm complete with Hex socket head bolt M6x20. (Fig. 20)
 On the back of Safety cover, there is a rib that acts as a guide rail for the Ball bearing on Link plate.
 Mount Safety cover to Bearing box so that the Ball bearing of Link plate fits on the rib. (Fig. 25)
 And secure Safety cover with Retaining ring S-42. (Fig. 14)
 Fig. 24                                               Fig. 25

                                  Blade case



                                                         Tension spring 4

   Link plate

   Ball bearing
   608LLB
                                                           Safety cover
                  Ball bearing
  (integral part of Link plate)                                            Rib


                                                              Safety cover and Link plate correctly set in place,
                                                                    viewed from the Motor housing side


                                                        Blade case


                                                        Link plate

                                                        Ball bearing
                                                        of Link plate                                     Tension spring 4

                                                                        Rib                            Safety cover
                                                                                                            P 14/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -6. Riving Knife
 DISASSEMBLING
 1) First, fix riving knife as illustrated in Fig. 26.
 2) Remove Stop ring E-4, then loosen Wing bolt M8. Now Riving knife can be removed. (Fig. 27)
 Fig. 26


                   1) Loosen Wing nut M8.                                          5) Secure Riving knife
                                                                                      with Wing nut M8.




   Riving knife



     2) Pull Riving knife a little                  3) Turn Riving knife            4) Slightly push Riving knife
        in the direction of arrow.                     90 degrees.                     in the direction of arrow.


 Fig. 27




                                 Stop ring E-4
                                                                                                  Wing nut M8


                                                         Flat washer 8
                                                       Spring washer 8
                                                                                                   Flat washer 8
                                                     Hex bolt M8x86
                                                                                           Knife support

                                                                                        Riving knife




  ASSEMBLING
 Do the reverse of the disassembling steps.
                                                                                                           P 15/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -7. Table Section
  DISASSEMBLING
 When disassembling the Table section, Arm complete has to be separated from Sub arm. However, it is not necessary
 to separate the Blade case section from Arm complete.
 1) Remove Power supply cord from Strain relieves on Frame. However, it is not necessary to remove from the Strain
     relief on Connecting rod.
 2) Remove Pan head screw M4x10 and Lever 100. After unscrewing Hex nut M10-17, remove Spacer and Thrust
    needle gauge 1022. (Fig. 28)
 3) Unscrew Hex lock nut M10-17. Then remove Indication plate from Sub arm by unscrewing Pan head screw M4x10.
   (Fig. 29)
 4) By removing Hex bolt M10, Arm complete can be separated from Sub arm. (Fig. 30)
 Fig. 28

                                                                                      Blade case
                   Thrust needle gauge 1022
                                                                                      Arm complete
                                   Spacer

                       Hex nut M10-17
                       Lever 100                                                      Sub arm
       Pan head screw M4x10
                                                                                   Turn table complete



 Fig. 29                                                      Fig. 30

                                                                                                     Hex bolt M10
   Indication plate

    Hex lock nut
       M10-17

  Pan head screw
         M4x10


 5) Remove Screw M6x25 and Pin 5. And remove Hex socket head set screw M10x12, Compression spring 6 and
    Steel ball 7.9. Then turn over the Table section in the direction of arrow. (Fig. 31)
 Fig. 31

                                               Sub arm                          Screw M6x25
       Hex socket head set screw M10x12                                         * Pin 5
                  * Compression spring 6
                           * Steel ball 7.9

                                                                                                   Guide fence




                                                                                             Turn table complete
   The small parts designated
   with an asterisk can be
   removed using a bar or                                                               Table complete
   screwdriver magnetized
   with No.1R288.
                                                                                                          P 16/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -7. Table Section (cont.)
 DISASSEMBLING
 6) Now the Table section can be removed from Guide fence Fig. 32
    by unscrewing nine M6x20 Hex socket head bolts from
    the back side of Table complete. (Fig. 32)                              [Table section turned over]

 7) Remove Hex socket head bolt M8x50 and Flat washer 8          Table complete
    from each end of Guide fence. (Fig. 33)

 8) Insert a slotted screwdriver into the hole of Sleeve 8
    on each end of guide fence, and lever it out from the hole
    of Frame as illustrated to left in Fig. 34.
    Note:
    Hold Guide fence by hand to prevent from falling down.

   Now Guide fence can be separated from Frame
   as illustrated to right in Fig. 34.
 Fig. 33


                                                                                          Frame
                                                 Guide fence



                           Flat washer 8

           Hex socket head bolt M8x50




 Fig. 34




                      Guide fence



                         Sleeve 8

   Slotted screwdriver
                                                                                                               P 17/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -7. Table Section (cont.)
 DISASSEMBLING
 9) Lever (Lock lever) is fastened to Frame with each two pieces of                                    Lever
    Hex socket button head bolt M6 and Flat washer 7.
    When removing Lever, follow the instruction described in Fig. 35.




 Fig. 35

   If this bolt is removed first, the force of Torsion spring
   will cause the Bolt and Flat washer 7 to pop off.
                                         Lever                                     Boss for Torsion spring installation


   Flat washer 7                                      Frame



   Hex socket
   button head
   bolt M6




    Be sure to remove this bolt first                                      Torsion spring 17
    for easy removal of Lever.


 ASSEMBLING
 Do the reverse of the disassembling steps 1) - 9).               Fig. 36
 Note:
 When installing Torsion spring 17 on Frame, insert the spring Torsion spring 17                    Frame
 straight over the boss till it touches the inside wall of Frame.
 Be careful not to tilt the spring. (Fig. 36)

                                                                                                    Boss for Torsion
                                                                                                    spring installation
                                                                                                               P 18/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -8. Frame Section
 DISASSEMBLING
 1) After removing Switch box, place the Frame section as illustrated in Fig. 37, and remove four Square pipes by
    unscrewing eight M8x20 Hex socket head bolts.
 2) Place the Frame section as illustrated in Fig. 38. Then, by removing four M10 Hex nuts from Pipe 32 complete
    (with Makita mark label) and Pipe 32 (without Makita mark label), separate right Frame from left Frame.
 Fig. 37                                                 Fig. 38
       Hex socket head bolt M8x20 (8 pcs)
                                                                  Pipe 32


                               Square pipe
                               (4 pcs)




                                                                                                 Pipe 32 complete


                                                                                    Flat washer 10
                                                                                    Spring washer 10 (4 pcs each)
                                                                                    Hex nut M10

 3) From each of *right and *left Frames, remove Pipe 32 complete (Pipe 32) and Screw M10. (Fig. 39)
 4) Caps can be removed from Frame by tapping the joint of Cap and Frame with slotted screwdriver. (Fig. 40)
    Note: Do not reuse Caps removed from Frame because it is deformed or damaged when removed.
 Fig. 39                                                           Fig. 40

                                                  Frame, right
          (See Note below.)


      Pipe 32




                                 Screw M10


                                                                                                        Cap



                                                                                    Cap


                                                                   *Right Frame and Left Frame;
  Frame, left                               Pipe 32 complete        Are exactly the same in size and shape.
                                                                    However, some different parts such as Switch box
  (See Note below.)                                                 or Lock lever are assembled to them.
                                                                    For convenience, therefore, we call the one on
     Note:
                                                                    operator's right hand "Right Frame" and the other
     This end of Screw M10 is screwed in the threaded hole
                                                                    "Left Frame".
     of Frame. Therefore, unscrew when removing from Frame.
                                                                                                                 P 19/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -8. Frame Section (cont.)
 ASSEMBLING
 1) Fasten Screw M10 to left Frame/ right Frame so that Pipe 32 complete/ Pipe 32 covers 2 pitches of the thread portion
    on the opposite side of the screw when the pipe is set in place over the screw. (Fig. 41)
 Fig. 41

                                                      Frame, right
                                                                                         Cross section of [A]

       Pipe 32                                                                      Pipe 32 complete (Pipe 32)

                                                                                                     Screw M10

                                    Screw M10




                                                            [A]

                                                                                         2 pitches
                                       Pipe 32 complete
      Frame, left


 2) Tighten Frames with four M10 Hex nuts. (Fig. 38)
 3) Assemble Lever to the right Frame. (Fig. 35 and 42)
 4) Assemble Switch box to the left Frame. (Fig. 42)
 5) Install each three Cushions to the right and left Frames.
    Then to the right frame, fasten Leaf spring with Pan head screw M4x10, and fasten two M6 screws. (Fig. 43)
 Fig. 42                                                   Fig. 43

                                 Lever

                                       Frame, right                        Frame, left                Lever

   Frame, left                                                                                             Frame, right
                                                              Switch box




                                                                                         Cushion
                                    Operator's position                      Pan head screw M4x10
                                                                                                           Screw M6
                                                                                          Leaf spring
                       Switch box
                                                                                                                  P 20/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -9. Assembling Feet Section
 LEFT FEET SECTION
 1) For smooth folding action of the Feet section, follow the steps described below to assemble Support bracket to
    Square pipes precisely at an angle of 90 degrees:
      i) Put Support bracket on Square pipe 32-510, while keeping about 238 mm distance from the top of Support bracket
         to the top end of Square pipe. You don't need to tighten hex bolt M6x45 securely in this step.
        Then while applying angle ruler to Square pipe and Support bracket, adjust the angle to 90 degrees. (Fig. 44)
     ii) While keeping the 90 degrees obtained in the previous step, tighten the bolt securely to fasten Support bracket to
         Square pipe 32-510.
    iii) Fasten Support bracket to Square pipe 32-475 as the same way you have done in the steps i) and ii).
         The distance between Square pipe 32-510 and Square pipe 32-475 will be about 529mm if Support bracket is
         assembled correct to the two pipes. (Fig. 45)
 Fig. 44                                                  Fig. 45



                                     Square pipe            Square pipe              approx.
                                     32-510                 32-510                   529mm              Square pipe
                                                                                                        32-475
              approx.
              283mm                      Hex nut M6                           Framing square
                                        Flat washer 8



   Hex bolt M6x45                                                             approx. 283mm
        Flat washer 6
             Framing square                                                                                   Hex nut M6
                    Support bracket                                                                          Flat washer 8
                                                                                             Flat washer 6
                                                                                           Hex bolt M6x45

 2) See Fig. 46. Mount Bracket on Square pipe 32-510 from the Support bracket installation side.
    Put Pin 8 (long) through Flat washer 8, elliptic holes of Bracket and the first holes from the top of Square pipe 32-510.
   And secure the Pin 8 with another Flat washer 8 and Stop ring E-6. Then assemble another Pin 8 (long) in the second
    hole from the top of the Square pipe as illustrated below.
 3) See Fig. 47. Assemble Bracket to the first hole from the top of Square pipe 32-475 as the same way you have done
    in the step 2). Then assemble Pin 8 (long) in the second hole from the top, and Pin 8 (short) in the third hole from
    the top as illustrated below.
 Fig. 46                                                         Fig. 47

    Installing Bracket on Square pipe 32-510                       Installing Bracket on Square pipe 32-475




                                                                           Bracket

        Bracket

                                                                   Support bracket
                   Support bracket


    Pin 8 (long)        Flat washer 8     Sleeve 8      Stop ring E-6     Pin 8 (short)
                                                                                                                P 21/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -9. Assembling Feet Section (cont.)
 LEFT FEET SECTION
 4) To Square pipe 32-510, assemble Hook and Foot. And to Square pipe 32-475, assemble Stopper hook and Foot nut.
    (Fig. 48)
 Fig. 48


                                                                               Stopper hook
                               Hook



                  Square pipe 32-510
                                                                                 Square pipe 32-475


             Hex nut M6                                                                        Foot bolt
                        Foot
                                                                                               Compression spring 13
                                      Foot
                                                                                               Foot nut
                                      Support bracket

                                                              Foot nut



 RIGHT FEET SECTION
 Note: Different from the Left feet section, two 32-475 Square pipes are used for the right Feet section.
 1) The same way as you did in assembling the left feet section;
    Assemble Support bracket to Square pipes precisely at an angle of 90 degrees. (Fig. 45, 46)
    Then assemble Bracket and Pin 8 to each Square pipe. (Fig. 47, 48)
 2) Assemble Stopper hook to the Square pipe 32-475 on the side of operator's position. (Fig. 49)
 3) Mount Foot to each Square pipe. (Fig. 49)
 Fig. 49

                                                                                  Bracket

                                                        Support bracket
                          Pin 8 (long)
                                                              Stopper hook


                                                                               Pin 8 (long)
                                                                               Pin 8 (short)

             Hex nut M6
                        Foot


                                         Foot
                                                                                                                      P 22/ 33
Repair
 [3] DISASSEMBLY/ASSEMBLY
 [3] -10. Assembling Feet Section to Frame Section
 With eight M8x20 Hex socket bolts, fasten the left Feet section to Frame, left; and the right Feet section to Frame, right.
 Important:
 a) Before assembling, be sure that the following parts are in the correct position as illustrated in Fig. 50.
 b) Fasten with the bolts as illustrated in Fig. 51.
 If not assembled as illustrated below, it will be impossible to fold the feet section or obtain a flat table surface.
 Fig. 50

                                                    [Feet section, right]

                                                                                           Stopper hook



                                                                                                 Foot nut
                [Frame, right]

                                              Switch box

                                                                       Feet section

                                                                                               [Feet section, left]
                                                                                        Hook


              Lever

                      Frame section
                                                    [Frame, left]


 Fig. 51

    Fastening the left Feet section to Frame, left                  Fastening the right Feet section to Frame, right
   Tighten the bolts through the second and third holes             Tighten the bolts through the first and second holes
   from the bottom of the Frame.                                    from the bottom of the Frame.
                                                                                                                  P 23/ 33
Repair
 [4] ADJUSTMENT
 [4] -1. Adjusting Bevel Angle
 0 Degree Bevel
 1) Lock the saw head unit in the full down position, and loosen Lever 100. Then rotate the 90 degree adjusting screw
    two or three turns counterclockwise using Hex wrench 3, and tilt the blade to the right. (Fig. 52)
 2) Put 90 degree set square (No.1R208) on the top surface of Turn table and beside the blade. Turn the 0 degree
    adjusting screw carefully clockwise until No.1R208 closely contacts the blade without gap between their surfaces
    and between the surfaces of No.208 and Turn table. Then tighten Lever 100. (Fig. 53)
 3) After performing this adjustment, make sure that the pointer of Indication plate is indicating 0 degree on Bevel scale.
    If not, loosen the screw that fastens Indication plate and adjust the pointer to 0 degree.
 Fig. 52                                                                      Fig. 53

     [Bottom of Table viewed from the Lever 100 installation side]                 [Table and Blade viewed from
                                                                                    the Lever 100 installation side]

                                              Lever 100
                                                                                        Saw blade

           [left]                                       [right]

                                                                                  No.1R208

                                                                               [left]                            [right]




           0 degree adjusting screw      45 degree adjusting screw                    Turn table


 45 Degree Bevel
 Important: Before performing 45 degree bevel angle adjustment, be sure to do 0 degree bevel angle adjustment.
 1) Tilt the saw head unit fully to the right. (Fig. 54)
 2) Put 45 degree set square (No.1R207) on the top surface of Turn table and beside the blade. Turn the 45 degree
    adjusting screw carefully clockwise until No.1R207 closely contacts the blade without gap between their surfaces
    and between the surfaces of No.207 and Turn table. Then tighten Lever 100. (Fig. 55)
 3) After performing this adjustment, make sure that the pointer of Indication plate is indicating 45 degrees on Bevel
    scale. If not, loosen the screw that fastens Indication plate and adjust the pointer to 45 degrees.
 Fig. 54                                                                    Fig. 55

      [Bottom of Table viewed from the Lever 100 installation side]

                Saw head unit
                                                                                   [Table and Blade viewed from
                                                                                    the Lever 100 installation side]

                                                                                                     Saw blade

           [left]                                      [right]                            No.1R207


                                                                               [left]                            [right]




                                                                                      Turn table
        0 degree adjusting screw        45 degree adjusting screw
                                                                                                                 P 24/ 33
Repair
 [4] ADJUSTMENT
 [4] -2. Adjusting Miter Angle
 In case of LF1000, it is impossible to adjust miter angle by moving Guide fence because the Guide fence is designed
 also as the axis on which Table is flipped over.
 Therefore, adjust miter angle



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