Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA MT060-TE

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MT060-TE


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T     ECHNICAL INFORMATION
    Model No.                MT060 / MT061
                                                                                                              PRODUCT
                                                                                                                P1/8

    Description              Cordless driver drills 9.6V / 12V                                    L

CONCEPT AND MAIN APPLICATIONS
    The above products have been added to our MAKTEC series model
    as a cordless tool. Their brief benefits and features are;
    * Less expensive, but service life is long as the existing model.
    * Easy to repair construction                                                                                 H
   Listed below are variations of MT060 and MT061

     Model No.              Items included as a set

     MT060SK         Ni-Cd Battery 9050 x 1 pc         Charger DC1250                     W
     MT060SK2        Ni-Cd Battery 9050 x 2 pcs.       Charger DC1250               Dimensions : mm ( " )
     MT061SK         Ni-Cd Battery 1250 x 1 pc         Charger DC1250          Model No.     MT060          MT061
                                                                               Length ( L )       190 (7-1/2)
     MT061SK2        Ni-Cd Battery 1250 x 2 pcs.       Charger DC1250
                                                                               Height ( H )       238 (9-3/8)
                                                                               Width ( W )   76 (3)        93 (3-5/8)
  Specification
    Model No.                                         MT060                     MT061
    Voltage ( V )                                      9.6                         12
    No load speed : (min -1= rpm)                                  0 - 700
     Keyless drill chuck                                              Yes
     Chuck ability : mm ( " )                               0.8 - 10 (1/32 - 3/8)
                 in Steel : mm ( " )                               10 (3/8)
    Capacities in Wood : mm ( " )                                  15 (5/8)
                Screw : mm ( " )                            5.1 x 35 (3/16 x 1-3/8)
                              Hard joint                 13                          15
                      N.m
                              Soft joint                  8                           9
    Max. fastening Kgf.cm Hard joint                   133                         153
    torque                    Soft joint                 82                          92
                              Hard joint               115                         133
                      in lbs Soft joint                  71                          80
    Reverse switch                                                    Yes
    Electric brake                                                    Yes
    Torque adjustment                                        5 Stages + Drill mode
    Net weight :Kg (lbs )                              1.3 (2.9)                   1.4 (3.1)

 Standard equipment
    * Battery cover ................................ 1 pc. (for MT060SK and MT061SK)
    * Battery cover ................................ 2 pcs. (for MT060SK2 and MT061SK2)
    * Plastic carrying case ..................... 1 pc.



    < Note > The standard equipment for the tool shown may differ from country to country.


 Optional     accessories
     * Battery 9050 for MT060SK and MT060SK2
     * Battery 1250 for MT061SK and MT061SK2
     * Charger DC1250
                                                                                                               P2/8
             Features   and benefits

                                                  MT060      MT061


                                                                        Adjustable torque
                         Keyless drill chuck                            in 5 stages + drill mode
                         for quick and easy
                         changing of bits
                                                                                               Distinctive orange color
                                                                                               for MAKTEC series model



                         Switch trigger for
                         variable speed control




                           Push button type
                           reverse switch                                                    Body is assembled with machine
                                                                                             screws for easy repairing.


                    For MT061                                                           For MT060
                    Newly developed MAKTEC type                                         Newly developed MAKTEC type
                    12 V Ni-Cd battery 1250                                             9.6 V Ni-Cd battery 9050



             Comparison     of products

                  Model No.                        MAKTEC    MAKITA              MAKTEC            MAKITA
 Specifications                                    MT060     6222D               MT061              6223D
 Voltage : V                                        9.6        9.6                12                  12
 Chuck ability                                      10         10                 10                  10
             in Hard joint : N.m                     13                              15
                              (Kgf.cm)             (133)                           (153)
 Max.
 fastening   in Soft joint : N.m                      8                               9
 torque                      (Kgf.cm)               (82)                            (92)
             in old measurement : N.m                              8                                   10
                                    (Kgf.cm)                    (82)                                 (102)
             in Steel : mm ( " )                  10 (3/8)   10 (3/8)            10 (3/8)          10 (3/8)
 Capacity
             in Wood : mm ( " )                   15 (5/8)   15 (5/8)            15 (5/8)          15 (5/8)
 No load speed : (min -1= rpm)                    0 - 700    0 - 700             0 - 700           0 - 700
 Torque adjustment in driver mode                 5 stages   5 stages            5 stages          5 stages
        Length : mm                                  190        202                 190               202
Dimensions




                   (")                             (7-1/2)       (8)              (7-1/2)              (8)
        Height : mm                                  238        221                 238               221
                  (")                              (9-3/8)    (8-3/4)             (9-3/8)           (8-3/4)
        Width : mm                                    76          77                 93                 94
                 (")                                  (3)         (3)              (3-5/8)         (3-11/16)
 Net weight : Kg (lbs)                                1.3        1.4                 1.4               1.5
 (inclusing battery)                                 (2.9)      (3.1)               (3.1)             (3.3)
Features    and benefits                                                                                           P3/8


                             Charger DC1250           Battery 9050           Battery 1250

                                                                                             Charging light
                                                                                     The red charging light will keep
                   Newly developed                                                   lighting up steadily during charge.
                   MAKTEC type batteries                                             With finish of charge it will be off.




                                                                                             Distinctive orange color
             Battery 9050        Battery 1250                                                for MAKTEC series model
             9.6V / 1.3 Ah       12V / 1.3 Ah                           Charger DC1250


                                                Interchangeability

                                  Battery for MAKTEC                                               Battery for MAKTEC
                                  series models                                                    series models
  Charger for the existing                                        Charger for MAKTEC
  MAKITA models                                                   series models
                                  Battery for the existing                                         Battery for the existing
                                  MAKITA models                                                    MAKITA models



                                             Batteries which can be charged
                                             with DC1250, and charging time
                                                                                              Voltage
      Battery type                           Charging time                         9.6V                          12V
                         MAKTEC            * approx. 60 min.                       9050                          1250
                                                                                  9000                       1200
  Ni-Cd 1.3Ah
                         MAKITA                 approx. 60 min.                   9100                       1200A
                                                                                  9120                       1220

                   < Note >
                   * approx. 60 min. : The charging time for MAKTEC batteries
                                       may be longer than 60min., in case of
                                       variable input voltage.


Comparison         of products

                               Model No.                        MAKTEC                             MAKITA
  Specifications                                                  DC1250                            DC1470
  Output voltage                                                  9.6 - 12                          7.2 - 14.4
  Charging time for 1.3Ah battery                            approx. 60 min.                    approx. 60 min.
  Dimensions                                           169(6-5/8) x 86(3-3/8)                 145(5-3/4) x 80(3-1/8)
     (L x W x H) : mm ( " )                                x 75(2-15/16)                           x 63(2-1/2)
  Weight : Kg (lbs)                                             1.1 (2.43)                        0.41 (0.90)
Repair                                                                                                             P4/8
< 1 > Removing drill chuck
   ( 1 ) After removing battery from the machine, unscrew pan head screw M5x22 by turning clockwise. See Fig. 1.
        Employ impact driver, if it is difficult to unscrew with your hand.




                                                            Pan head
                                                            screw M5x22
                                                                Open the jaws of drill chuck
                                                                fully, and then, unscrew
                                                                pan head screw M5x22.




                                                                 Fig. 1


   ( 2 ) Insert hex wrench into drill chuck, and grip the hex wrench with drill chuck firmly.
        Set the machine in the drill mode and push change lever (reverse switch button) for clockwise rotation. See Fig. 2.
        Holding the machine on the working table firmly, turn drill chuck clockwise by striking the inserted hex wrench
        with plastic hammer. See Fig. 2A. Then, drill chuck can be removed from the machine.

          Set in the drill mode by
          turning adjust ring.




       Push change lever for
       clockwise rotation.


                                                                                   Fig. 2A

                      Fig. 2

< 2 > Disassembling gear assembly and DC motor
    ( 1 ) After removing drill chuck as illustrated in Fig. 1, Fig. 2 and Fig. 2A, separate housing L from housing R, by
         unscrewing 8 pcs. of pan head screws M5x22. See Fig. 3.




                                                                                    Housing L




                                                                                          Housing R

                                                                                     Fig. 3
Repair                                                                                                       P5/8
     ( 2 ) Separate gear assembly and Dc motor from housing R at a time . See Fig. 4.
           Gear assembly can be separated from DC motor. See Fig. 4A.

                                                                      Gear assembly
          Gear assembly


      Dc motor from                                               Dc motor from




                                            Fig. 4
    Housing R                                               Housing R
                                                                                              Fig. 4A



< 3 > Assembling the inner parts to housing
    (1) Mount gear assembly to DC motor. See Fig. 4A. Assemble gear assembly and DC motor to housing R in a unit.
        with paying attention to < Note 1 > and < Note 2 >. See Fig. 5.

                                                             < Note 2 >
                          Marking                            Align this convex portion
 < Note 1 >               (red)                              with the concave on housing R.
Bringing (-) terminal of
DC motor to the switch side,
align the concave portion
of red marking side, with
the convex on housing R.                     (+)
                               (-)




           Housing R                                                      Housing R

                                                         Fig. 5



    (2) Assemble housing L to the housing R by
       fastening with 8 pcs. of pan head screws M3x22.
       see Fig. 6.
       < Note >
       The fastening torque of pan head                                                             Housing L
       screws M3x22 is 0.39N.m - 0.78N.m
       (4.0Kgf.cm - 8.0Kgf.cm.)




                                                                                                         Housing R

                                                                                                    Fig. 6
Repair                                                                                                            P6/8
< 4 > Assembling drill chuck
    (1) Temporally mount drill chuck to spindle portion of gear assembly by screwing it to the neck of spindle.
        And then, grip hex wrench with the drill chuck firmly. See Fig. 7.




                                                      Fig. 7

    (2) Set the machine in the drill mode and push change lever (reverse switch button) for clockwise rotation.
        Hold the hex wrench with vise. See Fig. 8
                                                               Set in the drill mode by
                                                               turning adjust ring.




               Push change lever for
               clockwise rotation.




                                                                           Fig. 8



    (3) Attach the fully charged battery to the machine. And holding the machine with your hand firmly, rotate
       the machine with the highest speed for approx. 1 second to fasten drill chuck to the spindle firmly.
       See Fig. 9.

    (4) Screw pan head screw M5x22 anti-clockwise. See Fig. 10.




                                                                       Pan head
                                                                       screw M5x22




                                                                                           Fig. 10
                   Fully charged
                   battery
                                             Fig. 9
Circuit   diagram                                                                 P7/8

   Color index of lead wires
  Black
  Red




                                    DC Motor

                                                                          M1 M2
                                                                Switch




                                                              Battery
                                                              holder



Wiring    diagram
                               Connect the lead wires (red) and (black)
                               to DC motor from the housing R side.
                               See Fig. 11.
                                             Housing R
                                             side
                Housing L
                side
                                                   Lead wire (red)


                                                         Marking
                                                         (red)
                                                     Lead wire (black)
                                     DC Motor

                                    Fig. 11
Wiring   diagram                                                                                     P8/8

                           Put DC motor into housing R with referring to
                           "< 3 > Assembling the inner parts to housing"
                           at page 5.



                                                                                             Lead wire
                                                                                             (red)



                                                                                              Lead wire
                                                                                              (black)



                                                                           Fix the lead wires for connecting
                                                                           DC motor with switch, with lead
                                                                           holder.




          The lead wires for connecting
          to switch have to be connected
          as per the illustration.



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