Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA MT063-TE

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MT063-TE


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T     ECHNICAL INFORMATION
    Model No.               MT062 / MT063
                                                                                                              PRODUCT
                                                                                                                P1/8
                                                                                                    L
    Description             Cordless driver drills 9.6V / 12V

CONCEPT AND MAIN APPLICATIONS
    The above products have been added to our MAKTEC series model
    as a cordless tool. Their brief benefits and features are;
    * Less expensive, but service life is long as the existing model.
    * Less expensive, but 2 speed variable speed control                                                            H
    * Easy to repair construction

    Listed below are variations of MT062 and MT063
     Model No.              Items included as a set                                          W

     MT062SK        Ni-Cd Battery 9050 x 1 pc          Charger DC1250                    Dimensions : mm ( " )
     MT062SK2       Ni-Cd Battery 9050 x 2 pcs.        Charger DC1250               Model No.     MT062          MT063
                                                                                    Length ( L )       203 (8)
     MT063SK        Ni-Cd Battery 1250 x 1 pc          Charger DC1250
                                                                                    Height ( H )       243 (9-9/16)
     MT063SK2       Ni-Cd Battery 1250 x 2 pcs.        Charger DC1250               Width ( W )   76 (3)        93 (3-5/8)

  Specification
    Model No.                                         MT062                     MT063
    Voltage ( V )                                   9.6                         12
    No load speed             Low                              0 - 350
           : (min -1= rpm) High                              0 - 1,000
     Keyless drill chuck                                          Yes
     Chuck ability : mm ( " )                           0.8 - 10 (1/32 - 3/8)
                 in Steel : mm ( " )             10 (3/8)                     10 (3/8)
    Capacities in Wood : mm ( " )                21 (13/16)                   24 (15/16)
                Screw : mm ( " )          5.1 x 38 (3/16 x 1-1/2)      5.1 x 63 (3/16 x 2-1/2)
                               Hard joint            18                          21
                      N.m
                               Soft joint            13                          14
    Max. fastening Kgf.cm Hard joint                184                         214
    torque                     Soft joint           133                         143
                               Hard joint           160                         186
                      in lbs Soft joint             115                         124
    Reverse switch                                                   Yes
    Electric brake                                                   Yes
    Torque adjustment                                       19 stages + Drill mode
    Net weight :Kg (lbs )                              1.3 (2.9)                 1.4 (3.1)

 Standard equipment
    * Battery cover ................................ 1 pc. (for MT062SK and MT063SK)
    * Battery cover ................................ 2 pcs. (for MT062SK2 and MT063SK2)
    * Plastic carrying case ..................... 1 pc.




    < Note > The standard equipment for the tool shown may differ from country to country.


 Optional     accessories
      * Battery 9050 for MT062SK and MT062SK2
      * Battery 1250 for MT063SK and MT063SK2
      * Charger DC1250
                                                                                                                   P2/8
             Features   and benefits
                                                        MT062        MT063


                           Adjustable torque                                     High / Low
                           in 19 stages + drill mode                             speed change lever


                         Keyless drill chuck
                         for quick and easy
                         changing of bits




                           Switch trigger for
                           variable speed control                                                     Body is assembled
                                                                                                      with machine screws
                                                                                                      for easy repairing.
                            Push button type
                            reverse switch


                        For MT062                                                          For MT063
                        Newly developed MAKTEC type                                        Newly developed MAKTEC type
                        9.6 V Ni-Cd battery 9050                                           12 V Ni-Cd battery 1250



             Comparison      of products

                  Model No.                             MAKTEC      MAKITA            MAKTEC          MAKITA
 Specifications                                         MT062       6226D             MT063            6227D
 Voltage : V                                             9.6          9.6              12                12
 Chuck ability                                           10           10               10                10
             in Hard joint : N.m                          18                             21
                              (Kgf.cm)                  (184)                          (214)
 Max.
 fastening   in Soft joint : N.m                          13                             14
 torque                      (Kgf.cm)                   (133)                          (143)
             in old measurement : N.m                                  19                                22
                                    (Kgf.cm)                         (194)                             (224)
             in Steel : mm ( " )                       10 (3/8)     10 (3/8)          10 (3/8)        10 (3/8)
 Capacity
             in Wood : mm ( " )                        21 (13/16)   21 (13/16)        24 (15/16)      24 (15/16)
                                   Low                 0 - 350      0 - 350           0 - 350         0 - 350
 No load speed : (min -1= rpm)
                                   High                0 - 1,000    0 - 1,100         0 - 1,000       0 - 1,100
 Torque adjustment in driver mode                      19 stages    16 stages         19 stages       16 stages
        Length : mm                                       203          210               203             210
Dimensions




                   (")                                     (8)       (8-1/4)              (8)          (8-1/4)
        Height : mm                                       243          235               243             235
                  (")                                  (9-9/16)      (9-1/4)          (9-9/16)         (9-1/4)
        Width : mm                                          76          77                 93             94
                 (")                                        (3)         (3)            (3-5/8)        (3-11/16)
 Net weight : Kg (lbs)                                     1.3          1.4               1.4             1.5
 (including battery)                                      (2.9)        (3.1)             (3.1)           (3.3)
Features    and benefits                                                                                           P3/8


                             Charger DC1250           Battery 9050           Battery 1250

                                                                                             Charging light
                                                                                     The red charging light will keep
                   Newly developed                                                   lighting up steadily during charge.
                   MAKTEC type batteries                                             With finish of charge it will be off.




                                                                                             Distinctive orange color
             Battery 9050        Battery 1250                                                for MAKTEC series model
             9.6V / 1.3 Ah       12V / 1.3 Ah                           Charger DC1250


                                                Interchangeability

                                  Battery for MAKTEC                                               Battery for MAKTEC
                                  series models                                                    series models
  Charger for the existing                                        Charger for MAKTEC
  MAKITA models                                                   series models
                                  Battery for the existing                                         Battery for the existing
                                  MAKITA models                                                    MAKITA models



                                             Batteries which can be charged
                                             with DC1250, and charging time
                                                                                              Voltage
      Battery type                           Charging time                         9.6V                          12V
                         MAKTEC            * approx. 60 min.                       9050                          1250
                                                                                  9000                       1200
  Ni-Cd 1.3Ah
                         MAKITA                 approx. 60 min.                   9100                       1200A
                                                                                  9120                       1220

                   < Note >
                   * approx. 60 min. : The charging time for MAKTEC batteries
                                       may be longer than 60min., in case of
                                       variable input voltage.


Comparison         of products

                               Model No.                        MAKTEC                             MAKITA
  Specifications                                                  DC1250                            DC1470
  Output voltage                                                  9.6 - 12                          7.2 - 14.4
  Charging time for 1.3Ah battery                            approx. 60 min.                    approx. 60 min.
  Dimensions                                           169(6-5/8) x 86(3-3/8)                 145(5-3/4) x 80(3-1/8)
     (L x W x H) : mm ( " )                                x 75(2-15/16)                           x 63(2-1/2)
  Weight : Kg (lbs)                                             1.1 (2.43)                        0.41 (0.90)
Repair                                                                                                             P4/8
< 1 > Removing drill chuck
   ( 1 ) After removing battery from the machine, unscrew pan head screw M5x22 by turning clockwise. See Fig. 1.
        Employ impact driver, if it is difficult to unscrew with your hand.




                                                            Pan head
                                                            screw M5x22
                                                                 Open the jaws of drill chuck
                                                                 fully, and then, unscrew
                                                                 pan head screw M5x22.




                                                                 Fig. 1

    ( 2 ) Insert hex wrench into drill chuck, and grip the hex wrench with drill chuck firmly.
         Set the machine as follows.
         * Working mode : Drill mode              * Speed change lever : Slide for low speed rotation
         * Change lever : Push for clockwise rotation
         See Fig. 2.
         Hold the machine on the working tabel firmly, turn drill chuck clockwise by striking the inserted hex wrench
         with plastic hammer. see Fig. 2A. Then, drill chuck can be removed from the machine.

     Slide speed change lever                       Set in the drill mode by
     for low speed rotation.                        turning adjust ring.




       Push change lever for
       clockwise rotation.


                      Fig. 2                                                       Fig. 2A

< 2 > Disassembling gear assembly and DC motor
    ( 1 ) After removing drill chuck as illustrated in Fig. 1, Fig. 2 and Fig. 2A, separate housing L from housing R, by
         unscrewing 8 pcs. of pan head screws M5x22. See Fig. 3.




                                                                Housing L




                                                                          Housing R




                                                                                      Fig. 3
Repair                                                                                                               P5/8
     ( 2 ) Separate gear assembly, Dc motor and speed change lever from housing R at a time . See Fig. 4.
           Be careful in this step, not to lose 2 pcs. of compression springs 4 in speed change lever.
           Gear assembly can be separated from DC motor. See Fig. 4A.

                                                     Compression
                                                                                    Gear assembly
                                                     springs 4
           Gear assembly
     Speed change lever                                                       Dc motor
            Dc motor


                                              Lever holder




                                                                  Housing R
    Housing R
                                         Fig. 4                                                            Fig. 4A


< 3 > Assembling the inner parts to housing
     ( 1 ) Assemble the speed change lever section as follows.
          1. Put compression springs 4 to the both sides of the lever holder's bulge, and mount compression springs 4
             together with lever holder, to speed change lever as illustrated in Fig. 5.
             Assemble the speed change lever section to gear assembly by passing the lever through the lever holder's hole
             as illustrated in Fig. 5A.

                                                                     Lever
                                    Speed change lever




                              Compression
                              springs 4


                                   Lever holder

                    Lever holder's bulge

                                                                                Fig. 5A
                                Fig. 5

     (2) Mount gear assembly to DC motor. See Fig. 4A. Assemble gear assembly, speed change lever and DC motor
         to housing R at a time, with paying attention to < Note 1 > and < Note 2 >. See Fig. 6.

                                                                              < Note 2 >
                                   Gear assembly
                                                                             Align these convex portions
                             Speed change lever                              with the concaves on
       < Note 1 >                                                            housing R.
      Bringing (-) terminal of     Dc motor
      DC motor to the switch side,
      align the concave portion      Marking
      of red marking side, with      (red)
      the convex on housing R.               (-)
                                                          (+)




                           Housing R                                           Housing R
                                                                Fig. 6
Repair                                                                                                            P6/8
         (3) Assemble housing L to the housing R by fastening with 8 pcs. of pan head screws M3x22. See Fig. 7.



                                                                  Housing L
                                                                               < Note 1 >
                                                                                Slid the speed change lever
                                                                                to any of "High" or "Low"
                                                                                speed side, before mounting
                                                                                housing L.

                                                                                          < Note 2 >
                                                                                           The fastening torque of
                                                                       Housing R           pan head screws M3x22
                                                                                            is 0.39N.m - 0.87N.m
                                                                                           (4.0 Kgf.cm - 8.0 Kgf.cm).
                                 Fig. 7
< 4 > Assembling drill chuck
    (1) Temporally mount drill chuck to spindle portion of gear assembly by screwing it to the neck of spindle.
        And then, grip hex wrench with the drill chuck firmly. See Fig. 8.




                                                      Fig. 8


    ( 2 ) Hold the machine with vise, and set the machine as follows.
         * Working mode : Drill mode             * Speed change lever : Slide for low speed rotation
         * Change lever : Push for clockwise rotation
         See Fig. 9.

      Slide speed change lever                      Set in the drill mode by
      for low speed rotation.                       turning adjust ring.




        Push change lever for
        clockwise rotation.




                           Fig. 9.
Repair                                                                                                        P7/8
   ( 3 ) Attach the fully charged battery to the machine. And holding the machine with your hand firmly, rotate the
        machine by pulling the trigger fully for approx. 1 second to fasten drill chuck to the spindle firmly.
        See Fig. 10.
   ( 4 ) screw pan dead screw M5x22 anti clockwise. See Fig. 11.




                                                                      Pan head
                                                                      screw M5x22




               Fully charged                       Fig. 10.
               battery

Circuit   diagram

   Color index of lead wires
  Black
  Red




                                         DC Motor

                                                                                       M1 M2
                                                                             Switch



Wiring    diagram


              Connect the lead wires (red) and (black)
              to DC motor from the housing R side.
              See Fig. 11.                                                                        Battery
                                                   Housing R                                      holder
                                                   side

                Housing L
                side
                                                           Lead wire (red)



                                                                   Marking
                                                                   (red)

                                                              Lead wire (black)
                                          DC Motor

                                         Fig. 12
Wiring   diagram                                                                                     P8/8

                           Put DC motor into housing R with referring to
                           "< 3 > Assembling the inner parts to housing"
                           at page 5.



                                                                                             Lead wire
                                                                                             (red)



                                                                                              Lead wire
                                                                                              (black)



                                                                           Fix the lead wires for connecting
                                                                           DC motor with switch, with lead
                                                                           holder.




          The lead wires for connecting
          to switch have to be connected
          as per the illustration.



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