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RP0910-TE


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T       ECHNICAL INFORMATION
     Models No.                 RP1110C and RP0910
                                                                                                      PRODUCT
                                                                                                          P1/7

      Description              8mm Router (Plunge type)                                          W1

CONCEPTION AND MAIN APPLICATIONS
Model RP1110C and RP0910 are Makita's first 1000W class
professional 8mm plunge routers. Compared with Elu #OF97E,
they are more compact and easier to handle.
Model RP1110C (1100W) with electronic controller and                                H
Model RP0910 (900W) without electronic controller.


                                                    Dimensions for PR1110C
                                                    and PR910 : mm ( " )
                                                    Width ( W1 ) 269 (10-5/8)               W2        L
                                                    Width ( W2 ) 150 (5-7/8)
                                                    Height ( H ) 260 (10-1/4)
                                                    Length ( L ) 110 (4-5/16)
  Specification
                               Current (A)                           Continuous Rating (W)
        Voltage (V)                            Cycle (Hz)                                      Max. Output(W)
                                                                    Input           Output
                           RP1110C RP0910                      RP1110C RP0910 RP1110C RP0910 RP1110C RP0910
            100              12     9.5         50 / 60         1,100      900       710   620  1,500   1,100
            110              10     8.6         50 / 60         1,100      900       710   620  1,500   1,100
            220              5.3    4.3         50 / 60         1,100      900       710   620  1,500   1,100
            230              5.0    4.1         50 / 60         1,100      900       710   620  1,500 1,100
            240              4.8    3.9         50 / 60         1,100      900       710   620  1,500 1,100


     Model No.                                   RP1110C                   RP0910
     No load speed: (min -1= rpm)            8,000 - 24,000            27,000
     Plunge capacity : mm ( " )              0 - 57 (2-1/4)            0 - 57 (2-1/4)
     Collet capacity : mm ( " )              8 (5/16) or 6.35 (1/4)    8 (5/16) or 6.35 (1/4)
     Protection from electric shock          Double insulation         Double insulation
     Cord length : m (ft.)                   4.0 (13.1)                4.0 (13.1)
     Net weight                              3.4 (7.5)                 3.3 (7.3)


   Standard equipment
     Straight guide............. 1 pc.
     Wrench 8 ................... 1 pc.
     Wrench 17 ................. 1 pc.
     Templet guide 12 ....... 1 pc.
     Dust nozzle assembly...1 pc.
     Nozzle assembly......... 1 pc.

     < Note > The standard equipment for the tool shown may be differ from country to country.

  Optional        accessories
     Various router bits,
     Collet cone 6,
     Collet cone 8,
     Collet cone 6.35mm
     Hose 28
Features     and benefits                                                                                                 P2/7
   RP1110C and RP0910


    With electronic controller: RP1110C (1100W)                     Compact design for
    Without electronic controller: RP0910 (900W)                    precise routing work
    Powerful motor allows use of larger cutter.
    Model RP1110C has soft start feature for
    smoother start-ups.

    Dust nozzle;
    Dust collector can be connected
    to both upper part and lower part
    of motor housing.

                                                                                          Durable cord guard
                               Dust nozzle                                                Excellent in flexibility to
                               assembly                                                   protect power supply cord
                                                                                          from disconnection


                            Nozzle assembly                                                Speed control dial (only for PR1110C)
                                                                                           For getting optimal speed
                                                                                           to match the materials.

                                                                                         Switch with lock off / lock on button
        Adjusting knob for                                                               Lock off button to prevent
        fine cutting depth adjustment                                                    accidental start
                                                                                         Lock on button for continuous operation
                Rigid aluminum bracket

                                    Shaft lock                                           8mm (5/16") collet cone
                                    for easy bit changing




Comparison         of products

                            with electronic controller                             without electronic controller
                     MAKITA         Competitor A         Competitor B        MAKITA       Competitor A       Competitor B
Model No.            RP1110C            Model A-1         Model B-1          RP0910               Model A-2             Model B-2
 Input (W)              1,100             1,100               900                  900                900                720

No Load Speed                                              10,000
                            8,000 - 24,000                                     27,000               24,000              26,500
: rpm.=min-1                                               - 22,000

Collet capa.(mm)                                            6 - 8 (1/4" - 5/16")

Plunge capa.(mm)    57(2-1/4")       55 (2-3/16")         55 (2-3/16")      57 (2-1/4")           55(2-3/16")      55 (2-3/16")
 Lock-on switch          Yes                Yes               Yes               Yes                   Yes                 Yes

 Lock-off switch         Yes                 Yes              No                Yes                   Yes                 No
Net Weight (kg)     3.4 (7.5lbs)        3.8 (8.4lbs)      2.7 (6.0lbs)      3.3 (7.3lbs)          3.8 (8.4lbs)     2.7 (6.0lbs)
                   Straight guide   Straight guide Straight guide Straight guide                Straight guide Straight guide
 Standard          Templet guide    Templet guide  Templet guide Templet guide                  Templet guide  Templet guide
 Equipment         Wrench 17        Wrench         Wrench         Wrench 17                     Wrench         Wrench
                   Wrench 8         Vacuum adapter                Wrench 8                      Vacuum adapter
Repair                                                                                                            P 3/7
 < 1 > Repairing armature
     (1) Remove router bit, collet nut and stopper pole.
     (2) Remove knob (without switch trigger, lock off/on button) by turning it anti-clockwise.
         Compression spring 8 is to be removed automatically together with the knob.
         Also lock pin has to be taken off from the threaded hole for knob. See Fig.1.


                                 Wing nut M10


                       Nylon nut M10                 50

                                                     40
                                                                         Motor section
           Compression spring 8                      30

                                                     20

                                                     10

                                                     0

                                                                               Knob R
                          Knob
                                                                            Collet nut
                           Lock pin
                                                                          Base section         Fig.1


    (3) Separate motor section from base section after taking off wing nut M10 and nylon nut M10.

                          Wing nut M10
                                                                                Brush holder cap
                           Nylon nut M10
                                                          50

                                                          40
                                                          30

                                                          20

                                                          10

                                                          0


                           Motor section


                                                                    Base section

                                                                                              Fig.2


   (4) Take off brush holder cap and carbon brush.
  (5) Remove knob cover R by taking off 2 pcs. of tapping screw 4x18.
      Pay attention, not to lose compression spring which may spring out from the knob,
      when removing the knob cover.
  (6) Take off lock off button, trigger and switch from the knob R.
  (7) Remove knob R from motor section by taking off pan head screw M6x20
      as illustrated in Fig.3.
                                             Compression spring 7                   Lock off button

                     50
                                                                                         Compression spring 8
  Carbon brush       40
                     30

                     20

                     10

                     0                                                                   Trigger

                                                                                                   Knob cover R
                                                Knob
            Brush holder cap
                                                               Switch
                                                                        Pan head
                                                                        screw M6x20           Tapping screw 4x18

                                                                                              Fig.3
 Repair                                                                                                         P4/7
(8) Remove retainer cover by taking off 2 pcs.of pan head screw M4x18 as illustrated in Fig.4.
(9) Separate motor bracket section from motor section by taking off 4 pcs. of tapping screw 5x35
    as illustrated in Fig.4.

          Motor section                       Armature             Tapping screw 5x35
                                50

                                40
                                30

                                20

                                10

                                0
                                                                              Motor bracket section


                          Pan head
                          screw M4x18



                                                                       Retainer
                                                                       Retainer cover
                                                                                               Fig.4


(10)Set armature in No.1R039 armature holder, and hold the armature holder with vise
    as illustrated in Fig.5. Remove retainer with spanner 32 or monkey wrench from armature shaft
    by turning anti-clockwise.
                                                                                         Retainer


             1R039 Armature holder for vise : A= 41.5mm

                            A
                                                                                                   1R039 Armature holder
                                                                                                        for vise




                                                                Vise

                                                                                               Fig.5


(11)Hold motor bracket steadily. Remove the armature by pressing its shaft with arbor press.


                                                             Press with arbor press.


                                                                            Motor bracket




                 Something to hold bracket


                                                                                               Fig.6
Circuit   diagram                                                                                       P5/ 7
                                   Black
    Model RP1110C



                                                                         Black


                                                   Black         Switch

                                                                     2       3
                                                                                  Black
                                         Black      White

                                                         White                            Terminal
                     Controller
                                                                                          block
                                            White
                         Blue

                    Noise                                                                Power supply
                                                         White
                    suppressor                                                           cord

                     < Note > Noise suppressor is not used in some countries.



   Model RP0910
                                 Black




                                                                     Black
            Grounding terminal
                                                                             White
            of field
                                                 Black
                     Transparent                                 Switch
                     sheath
                                                                 2       3
                                                 White                           Black


                                                         White
                                                                                         Terminal
                                                                                         block


                       Noise
                       suppressor                                                    Power supply
                                                  Black                              cord

                     < Note > Noise suppressor is not used in some countries.
 Wiring      diagram                    A : View from top
                                                                                                                    P6/7

       Model RP1110C                                    Boss                   Pass lead wire of support (field)and
                                                                               the same of controller, in the groove.
    Pass lead wire of controller
    between boss and rib.




                                              Rib




                     Controller
                                                 Boss
A : View from top
                               Pass lead wire of            Put insulated terminal
                               controller between           and slacked lead wires
                               boss and rib.                in this place as per
                                                            the illustration.
                                                                                   Sponge

                      B : View from                                                     Sponge for dust protector
                          knob R side                                                   installed in knob R

                                                                                                            Lock
                                                                   Pass lead wires to be connected to       off button
                                                                   switch, as per the illustration.

                                     B : View from knob R side




                                                                                               Switch
                                                                                                                         Trigger


                                                                                              Wiring in knob R


                                                                   Terminal block



                                                                      Fix lead wires to be connected to
                                                                      terminal block, with lead holder.
                                                                      And set the lead wires of noise suppressor
                                                                      inside of the machine (armature side), when
                                                                      fixing them with lead holder.




                                                               Noise suppressor
                                                               Cover noise suppressor with sponge
                                                               and set its lead wires in side of the
                                                               machine (armature side).
  Wiring        diagram                                                                                            P7/7
                                          A : View from top
        Model RP0910                                            Lead wire of noise suppressor
                                               Boss             with transparent sheath
     Pass lead wire of noise suppressor
     with transparent sheath, between                                                   Pass lead wire of support (field)and
     boss and rib.                                                                      the same of noise suppressor with
                                                                                        transparent sheath, in the groove.



                                               Rib




                                                              Put insulated terminal
                                                              and slacked lead wires
A : View from top                                Boss         in this place as per
                                                              the illustration.



                                                                                 Sponge

                     B : View from                                                     Sponge for dust protector
                         knob R side                                                   installed in knob R

                                                                                                          Lock
                                                                  Pass lead wires to be connected to      off button
                                                                  switch, as per the illustration.

                                     B : View from knob R side




                                                                                                                       Trigger


                                                                                            Wiring in knob R




                                                                     Fix lead wires to be connected to
                                                                     terminal block, with lead holder.
                                                                     And set the lead wires of noise suppressor
   Noise                                                             inside of the machine (armature side), when
   suppressor                                                        fixing them with lead holder.

                                                              Set noise suppressor as per
                                                              the illustrated position.
                                                              When noise suppressor without
                                                              grounding wire (covered with
                                                              transparent sheath) is used,
                                                              cover the noise suppressor
                                                              with sponge.



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