Service Manuals, User Guides, Schematic Diagrams or docs for : MAKITA TW1000-TE

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
TW1000-TE


>> Download TW1000-TE documenatation <<

Text preview - extract from the document
T  ECHNICAL INFORMATION
    Model No.                    TW1000
                                                                                                                  PRODUCT
                                                                                                                   P1/8

     Description                 Impact Wrench                                             L

CONCEPT AND MAIN APPLICATIONS                                                                                         W
    Model TW1000 has been developed as a 1000N.m class
    impact wrench conforming to the European and North
    American standards.                                                                                           H
    Its brief advantages are;
    *Lightweight with plastic motor housing and handle
    *Bumpers protecting tool at the front and the rear of
      the tool and the bottom of handle
    *Rubberized soft grip for comfortable operation




                                                                                          Dimensions : mm ( " )
                                                                                       Length (L)      382 (15)*
                                                                                       Width (W)             121 (4-3/4)
                                                                                       Height (H)           290 (11-3/8)
                                                                                       *Taiwan: 375 (14-3/4)
  Specification
                                                             Continuous Rating (W)
       Voltage (V)          Current (A)     Cycle (Hz)                                              Max. Output(W)
                                                            Input           Output
            100                  15          50/ 60         1300              530                           750
            110                  13          50/ 60         1200              530                           750
            120                  12          50/ 60           -               530                           750
            200                  7.5         50/ 60         1200              530                           750
            220               6.7 (6.3)      50/ 60      1200 (1100)       530 (470)                        750
            240                  6.3         50/ 60         1200              530                           750

    Continuous rating input: W                                                 1,200
    Square drive: mm (")                                                    25.4 (1)
                                                                  Standard bolt: M24 - M30
    Capacity
                                                                 High tensile bolt: M22 - M24
    Impacts per minute                                                       1,500
    No load speed: min-1=rpm.                                                1,400
    Max. fastening torque: N.m (ft.lbs)                                  1,000 (738)
    Protection against electric shock                                 Double insulation
    Power supply cord: m (ft)                               2.5 (8.2) [Australia/ New Zealand: 2.0 (6.6)]
    Net weight: kg (lbs)                                                     8.4 (18.5)


  Standard equipment
    Socket 41-80 .............. 1 pc.
    Side grip ..................... 1 pc.
    Plastic carrying .......... 1 pc.
    Note: The standard equipment for the tool shown may differ by country.

  Optional        accessories
    Socket 35-80
    Socket 36-80
    Extension bar 25.4
                                                                                                                          P2/8
Features    and benefits

  Conforming to European and                           Bumper for Tool Protection             Bumper for Tool Protection *
  North American Standards

  1,000N/m Tightening Torque

                             *
  Externally Accessible
  Carbon Brush
                                                                                                                  25.4mm (1") *
  With Storage Hook                                                                                               Square Drive


  Rubberized Soft Grip
  for Comfortable Operation                                                                                  Rocker Switch *

            Bumper for Tool Protection                                                            *the same feature as Model 6910


 Comparison       of products
  Performance Comparison

    Torque when tightening                            1200
    M30 high tensile bolt                             1000
                                       Torque (N.m)




                                                       800
             Makita TW1000
                                                       600
             Makita 6910
                                                       400
             Competitor A Mod. A
                                                       200

                                                         0
                                                             0     0.5          1       1.5         2       2.5       3
                                                                                    Time (sec.)

  Specification Comparison
                     Model No.                                   Makita                                Competitor A
  Specifications                        TW1000                                6910               A             B (discontinued)
  Max.fastening torque: N.m (ft.lbs)  1,000 (738)                          980 (722)        1,000 (738)          1,018 (750)
  Square drive: mm (")                  25.4 (1)                            25.4 (1)          25.4 (1)             25.4 (1)
  Continuous rating input: W              1,200                              1,300              920                  N/A
  Rated amperage in North America: A        12                                 15                *3                  10.5
  No load speed: min-1=rpm.               1,400                              1,400             1,260                1,260
  Impacts per minute                      1,500                              1,500             2,300                1,720
  Motor                                  S94-45                              84-65             71-55                 N/A
  Hammer Case                          aluminum                           aluminum           aluminum             aluminum
  Externally accessible brush              Yes                                 Yes              Yes                  Yes
  Soft grip                                Yes                                 No                No                   No
  Bumper for tool protection               Yes                                 Yes               No                   No
  Protection against electric shock Double insulation                     Grounding       Double insulation Double insulation
  Power supply cord: m (ft)            2.5 (8.2)*1                          2.5 (8.2)         2.5 (8.2)              N/A
                  Length: mm (")       382 (15)*2                        388 (15-1/4)         431 (17)           425 (16-3/4)
  Dimensions Width: mm (")            110 (4-5/16)                        105 (4-1/8)        95 (3-3/4)              N/A
                  Height: mm (")      290 (11-3/8)                        245 (9-5/8)       290 (11-3/8)             N/A
  Net weight: kg (lbs)                 8.4 (18.5)                          9.0 (19.8)        7.3 (16.1)           7.4 (16.3)
 *1 Australia/ New Zealand: 2.0m (6.6ft) *2 Taiwan: 375mm (14-3/4") *3 Not manufactured for use in North America
                                                                                                                       P3/8

Repair
CAUTION: Be sure to unplug the tool before maintenance or repair.
         See the instruction manual on how to handle the tool.
 [1] NECESSARY REPAIRING TOOLS
  Item No.                      Description                                                  Purpose
    1R045      Gear extractor (large)
                                                            For disassembling hammer
    1R346      Center attachment
    1R230      1/4" Hex shank bit for M6                    For unscrewing/ screwing hex socket bolts that fasten hammer
    1R288      Screwdriver magnetizer                       For removal/ installation of steel balls


 [2] LUBRICATION
 See Fig. 1 below.
 1) Put Makita Grease N. No.1 in/on the portions designated with the mark of            .
    a) 5g on the gear portion
    b) 1g in the steel ball 4.8 installation groove inside hammer
    c) 2g in the steel ball 10.3 installation grooves on spindle
    d) 5g on the impact surfaces of anvil and hammer
    e) 5g in the hole of anvil
 2) Lubricate the following slide surfaces (designated with the mark of      ) with a little amount of Makita Grease N. No.1
    f) Slide surface of anvil and hammer case
    g) Slide surface of hammer and ring 79
    h) Slide surface of hammer and spindle
 Fig. 1

                                                                                  Hammer case complete




                                                                                                       Anvil

      d)         b)

                                                                                                               f)

                                                                                                                           d)
                                                         Steel ball 10.3 (2pcs)
                                                                                                                      e)
                                                                     Spur gear 37 (2pcs)                            d)
                      g)
                                                                              a)
           Hammer
                                                                c)
                           Steel ball 4.8
                           (32pcs)


                                                              c)                   h)                  Bearing box
                                               Ring 79
                                                                                            a)

                                                               Spindle

                                                                                  Internal gear 82
                                                                                                            P4/8
Repair
[3] DISASSEMBLY/ASSEMBLY
 DISASSEMBLING
[3] -1. Separating Hammer Case from Motor Housing/ Removing Armature
1) Remove rear bumper with slotted screwdriver (Fig. 2), then remove brush holder caps and carbon brushes.
2) Remove four M6x60 hex socket head bolts using 1/4" Hex shank bit (1R230) attached to impact driver. (Fig. 3)
Fig. 2                                                      Fig. 3




         Rear cover



                                                                                              1R230


3) Separate the assembled unit of hammer case, hammer case cover and armature from motor housing section. (Fig. 4)
   Now armature can be removed from hammer case cover by hand. If armature remains on motor housing side,
   remove by tapping the edge of motor housing with plastic hammer. (Fig. 5)
Fig. 4                                                          Fig. 5

                      Hammer case
            Hammer case cover




4) Put the assembled unit (of hammer case and hammer case cover) on a workbench      Fig. 6
   as illustrated in Fig. 6. Push down hammer case till it gets loose.
   Then turn the assembled unit upside down, and remove hammer case.
   Important: Be sure to turn the assembled unit upside down before removing
   hammer case, or the parts inside hammer case will fall down and scatter.
5) Remove flat washer 35 from anvil. (The washer can be sticking to the grease in
   hammer case.) (Fig. 7)
6) Internal gear 82 can be removed by tapping the edge of hammer case with
   plastic hammer. (Fig. 8)
Note: Be careful not to lose flat washer 34 installed on the rear end of spindle.
       Also do not forget to install the washer in place when assembling. (Fig. 7)

Fig. 7                                                                   Fig. 8

                      Flat washer 35               Flat washer 34




                                                                                                      Internal gear 82
                         Anvil   Hammer and Spindle     Hammer case
                                                        cover
                                                                                                                P5/8
Repair
[3] -2. Disassembling Hammer Section                                               Fig. 9
1) Install Center Attachment (No.1R346) on Gear Extractor, large (1R045).                              1R045
 (Fig. 9)
2) Set the Gear Extractor on the assembled unit of hammer and spindle as
   illustrated in Fig. 10.                                                                                      1R346
   Then turn the handle of the Gear Extractor clockwise to raise spindle.
   Important: At this time, be sure to securely grasp the legs of the Gear
   Extractor so that its claws cannot be pushed out of position by the force
   of compression spring.
3) Align the notch in hammer with the top of the cam groove on spindle. Then take steel ball 10.3 (2 pcs) out of spindle
   using a slotted screwdriver or tweezers magnetized with Screwdriver Magnetizer (No.1R288). (Fig. 11)
Fig. 10                                        Fig. 11

                                Spindle
                                                                                               Top of the cam groove
                                                                          Steel ball 10.3      on spindle

                                Hammer




                              No.1R045




                                                  Notch in hammer


4) Remove the Gear Extractor by turning the handle counterclockwise.
5) Remove spindle and compression spring 45 from hammer as illustrated in Fig. 12.
   Important: Be sure to lower the hammer side so that steel balls in hammer cannot fall down and scatter.
6) Now steel ball 4.8 can removed from hammer. There are 32 steel balls in the groove on the inside of hammer.
    (As illustrated in Fig. 13, the groove is designed to have a space equivalent to five steel balls.)
Fig. 12                                             Fig. 13


                                                                                                   space equivalent to
                                                                 Hammer                            five steel balls

   Hammer                                                Steel ball 4.8
                                                              (32 pcs)




 ASSEMBLING                                                          Fig. 14
Do the reverse of the disassembling steps.
Note:                                                                                           chamfered end
1) Refer to the parts breakdown for the order of assembling steps.
2) When assembling internal gear 82 to hammer case,
                                                                                                         Internal gear 82
   place so that its chamfered end faces the top of hammer case.
   (Fig. 14)
3) Assemble hammer case to motor housing so that storage hook
   on hammer case is positioned on right.
                                                                      Hammer case
                                                                                                               P6/8
Circuit    diagram
 Fig. 15


      Color index of lead wires' sheath
       Black
       White
       Red
       Orange
                                                 Note:
       Purple                                    1) Some countries do not use Noise suppressor, Resistor and Sponge.
       Clear                                     2) North American countries use String loop.




                                          Handle (L) side                             Handle (R) side


                                                                    Field

               Grounding
               (earthing)
               terminal




                                                                    Switch




               Sponge                                                            Sponge



                                                                 Resistor




           Noise suppressor
                                                                              Terminal block


                                                   black or brown            white or blue



                                                                                         String loop


                                                            Power supply cord
                                                                                                                   P7/8
Wiring  diagram
[1] Wiring on Field
 Fig. 16




     When noise suppressor is used,
     fix the grounding (earth) lead wire
     from the noise suppressor with the
     field screw.

                                                                                                            Steel band

           Route the lead wires through
           the openings.
           Do not route them on the
           steel band.

                                                                                                            Opening


[2] Connecting Insulated Terminals with the Terminals on Switch
Connect the insulated terminals with the terminals on the switch as illustrated in Fig. 17.
 Fig. 17


   No. 3 and No. 6 Terminals                                                   [Terminals on switch]
   Be sure to bend the insulated terminals 45 degrees or more.
   No. 2 and No. 5 Terminals
   Connect the insulated terminals so that they are positioned                                             No. 5
   inside of the end surface of the switch designated with a
   broken line in the illustrations below.


                                                                                                            No. 6
                                                                               No. 2
                                                                                              No. 3


   End surface of switch                                                                        End surface of switch




       No. 5                                                                                                No. 2


       No. 6                                                                                                No. 3

     Insulated
                                                                                                           Insulated
     terminal
                                                                                                           terminal
                                                        45 degrees
                                                        or more
           Lead wire                                                                                   Lead wire
           (purple)        Lead wire                                                      Lead wire    (orange)
                           (white)                                                        (red)
                                                                                                       P8/8
Wiring     diagram
[3] Wiring in Handle
 Fig. 18

                             Route the lead wires round the rib
                             as illustrated below.

             Resistor (if used)                     rib            Noise suppressor (if used)



                                                                                                rib




              Rubber pin


    After setting the lead wires                                                                pin
    in place between the ribs,                            Switch
    install the rubber pin on
    the handle (L).                                                                             rib



   Do not route the lead wires
   over the terminal block or
   the ribs.

               Sponge (if used)

                                                                             Fix the switch by inserting
                            rib                                              the top end of the steel plate
                                                                             of the switch between the ribs,
               Terminal block
                                                                             and the bottom end between
                                                                             the rib and the pin.




                     Handle (L)




     In case that power supply cord                                                       Terminal block
     with a string loop is used,
     hook the loop on the two ribs          String loop
     as illustrated to right before
     setting the terminal block
     in place.
                                                   Rib



◦ Jabse Service Manual Search 2022 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo