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S_FN107


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FN-107/FN-108

SERVICE MANUAL




                 14413
                                                CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
 1.    SPECIFICATIONS ........................................................................................... M-1
 2.    PARTS IDENTIFICATION ............................................................................... M-3
 3.    CROSS-SECTIONAL VIEW ............................................................................ M-4
 4.    DRIVE SYSTEM .............................................................................................. M-5
 5.    ELECTRICAL COMPONENTS LAYOUT ........................................................ M-6
 6.    PAPER TRANSPORT ..................................................................................... M-8
       6-1. Paper Transport Mechanism ................................................................... M-8
            (1) Entrance Section Paper Transport Mechanism ............................... M-8
            (2) 1st Tray Paper Transport Mechanism ............................................. M-9
            (3) Finisher Tray Paper Transport Mechanism ..................................... M-10
            (4) Elevator Tray Paper Transport Mechanism ..................................... M-11
       6-2. Paper Switchback Mechanism ................................................................. M-12
       6-3. Roller/Rolls Spacing Mechanism ............................................................. M-13
            (1) Storage Roller/Rolls Spacing Mechanism ....................................... M-13
            (2) Exit Roller/Rolls Spacing Mechanism .............................................. M-13
 7.    PUNCH MECHANISM (FN-107) ...................................................................... M-14
 8.    FINISHER TRAY ............................................................................................. M-16
       8-1. Paper Aligning Mechanism ...................................................................... M-17
            (1) Aligning Plate ................................................................................... M-17
            (2) Paddles ............................................................................................ M-18
 9.    STAPLING ....................................................................................................... M-19
       9-1. Stapling Mechanism ................................................................................ M-19
       9-2. Stapling Unit Moving Mechanism ............................................................ M-20
       9-3. Staple Sheet Empty Detection ................................................................. M-21
 10.   ELEVATOR TRAY ........................................................................................... M-22
       10-1.Elevator Tray Ascent/Descent Mechanism .............................................. M-22
       10-2.Elevator Tray Shifting Mechanism ........................................................... M-24
 11.   HORIZONTAL TRANSPORT UNIT ................................................................. M-25
       11-1.Paper Transport Mechanism ................................................................... M-26
            (1) Paper Path Switching Mechanism ................................................... M-26
            (2) Finisher Paper Transport Mechanism ............................................. M-27

SWITCHES ON PWB, TEST MODE
 1. SWITCHES ON PWB ...................................................................................... S-1
 2. TEST MODE .................................................................................................... S-2
    2-1. Test Mode Setting Procedure .................................................................. S-2
    2-2. Test Mode Operations ............................................................................. S-2
    2-3. Operation in Each Test Mode Operation ................................................. S-3
         (1) 1st Tray Exit ..................................................................................... S-3
         (2) Elevator Tray Exit ............................................................................ S-3
         (3) Finisher Tray Exit ............................................................................. S-3
         (4) Shifting Operation ............................................................................ S-3
         (5) Aligning Plate Operation .................................................................. S-4
         (6) Stapling Unit CD Movement ............................................................ S-4
         (7) Exit Roller/Rolls Spacing ................................................................. S-4


                                                             i
             (8)    Storage Roller/Rolls Spacing ........................................................... S-4
             (9)    Elevator Tray Operation .................................................................. S-5
             (10)   Hole Punch Operation (FN-107) ...................................................... S-5
             (11)   Hole Position Selection (FN-107) U.S.A. and Canada .................... S-5
             (12)   Sensor Test ..................................................................................... S-5

DIS/REASSEMBLY, ADJUSTMENT
 1. DISASSEMBLY AND REASSEMBLY ............................................................. D-1
    1-1. Maintenance Schedule ............................................................................ D-1
    1-2. Removal of the Exterior Parts .................................................................. D-1
    1-3. Removal of the Punch Unit ...................................................................... D-2
    1-4. Removal of the Stapling Unit ................................................................... D-2
 2. ADJUSTMENTS .............................................................................................. D-3
    2-1. Check and Adjustment of the Hole Punch Positions ............................... D-3
    2-2. Adjustment of the Solenoids .................................................................... D-4
         (1) Adjustment of the Upper/Lower Entrance Switching Solenoid
              (SL1) ............................................................................................. D-4
         (2) Adjustment of the 1st Tray Entrance Selecting Solenoid (SL2) ....... D-4
    2-3. Timing Belt Tension Adjustment .............................................................. D-5
         (1) Adjustment of the Upper Entrance Motor (M4) Timing Belt ............. D-5
         (2) Adjustment of the Lower Entrance Motor (M2) Timing Belt ............. D-5
         (3) Adjustment of the Exit Motor (M3) Timing Belt ................................ D-5
    2-4. Adjustment of the Elevator Tray Upper Limit Sensor ............................... D-6

TROUBLESHOOTING
 1. SENSOR CHECK ............................................................................................ T-1
    1-1. Sensor Check Screen .............................................................................. T-1
    1-2. Sensor Check List .................................................................................... T-2
    1-3. Sensor Check Procedure ......................................................................... T-4
 2. MISFEED DETECTION AND TROUBLESHOOTING PROCEDURES ........... T-5
    2-1. Misfeed Detecting Sensor Layout ............................................................ T-5
    2-2. Misfeed Detection .................................................................................... T-6
    2-3. Misfeed Troubleshooting Procedures ...................................................... T-7
         (1) Transport misfeed ............................................................................ T-7
         (2) Misfeed at the 1st Tray exit ............................................................. T-7
         (3) Misfeed at the Elevator Tray exit ..................................................... T-8
         (4) Paper stack exit misfeed ................................................................. T-8
         (5) Staple misfeed ................................................................................. T-8
 3. MALFUNCTION DETECTION AND TROUBLESHOOTING PROCEDURES . T-9
    3-1. Malfunction Detection .............................................................................. T-9
    3-2. Malfunction Troubleshooting Procedures ................................................ T-10
         (1) C0B20 ............................................................................................. T-10
         (2) C0B30 ............................................................................................. T-10
         (3) C0B48 ............................................................................................. T-10
         (4) C0B4A ............................................................................................. T-10
         (5) C0B50 ............................................................................................. T-11
         (6) C0B54 (FN-107) .............................................................................. T-11
         (7) C0B73 (FN-107) .............................................................................. T-11



                                                           ii
(8) C0B78 (FN-107): U.S.A. and Canada ............................................. T-11
(9) C0B80 ............................................................................................. T-11
(10) C0BA0 ............................................................................................. T-12




                                             iii
     GENERAL,
MECHANICAL/ELECTRICAL
1.     SPECIFICATIONS

Type                            :   Multi Staple Finisher (FN-107)
                                    Single Staple Finisher (FN-108)
Installation                    :   Freestanding
Modes                           :   Non-Sort                                           Copier
                                    Non-Sort, Sort, Group
                                    Sort Staple, Group Staple                          PC Print
                                    Hole Punch (FN-107)


Copy Medium
                                                                                     Max. No. of
                                                                        Finishing
     Mode      Paper Type    Paper Size   Paper Weight      Capacity                 Sheets to be
                                                                          Tray
                                                                                       Stapled
               Plain paper                               250 sheets
               Thick paper
               Transparen-
               cies        A3L to A6L
                           11 



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