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FN-100~1


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FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04




FN-100/FN-500

    SERVICE MANUAL




                                                        14413
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04




                                                CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
  1.    SPECIFICATIONS ........................................................................................... M-1
  2.    PARTS IDENTIFICATION ............................................................................... M-3
  3.    CROSS-SECTIONAL VIEW ............................................................................ M-4
  4.    DRIVE SYSTEM .............................................................................................. M-5
  5.    ELECTRICAL COMPONENTS LAYOUT ........................................................ M-6
  6.    TRANSPORT MECHANISM ............................................................................ M-8
        6-1. Paper Transport Mechanism ................................................................... M-8
             (1) Paper Entrance Transport Mechanism ............................................ M-8
             (2) Transport Motor Control .................................................................. M-8
             (3) 1st Tray Transport Mechanism ........................................................ M-9
             (4) Upper Exit Motor Control ................................................................. M-9
             (5) Mail Bin Transport Mechanism (FN-500) ......................................... M-10
             (6) Lower Transport Motor Control ........................................................ M-10
        6-2. Paper Transport Path Switching Mechanism ........................................... M-11
             (1) 1st Tray/Finisher Tray Path Switching Mechanism ......................... M-11
             (2) Upper Entrance Switching Solenoid Control ................................... M-11
             (3) Finisher Tray/Mail Bin Path Switching Mechanism (FN-500) .......... M-12
             (4) Lower Entrance Switching Solenoid Control ................................... M-12
  7.    PUNCH MECHANISM ..................................................................................... M-13
  8.    FINISHER TRAY ............................................................................................. M-14
        8-1. CD Aligning Mechanism .......................................................................... M-15
             (1) CD Aligning Plate ............................................................................ M-15
             (2) CD Aligning Motor Control ............................................................... M-16
             (3) Paddle ............................................................................................. M-17
             (4) Paddle Motor Control ....................................................................... M-17
             (5) Paper Curl Taming Mechanism ....................................................... M-18
             (6) Paper Curl Taming Motor Control .................................................... M-18
        8-2. Shifting Mechanism ................................................................................. M-19
             (1) Shifting Mechanism ......................................................................... M-19
             (2) Shift Motor Control ........................................................................... M-19
        8-3. Finisher Tray Drive Mechanism ............................................................... M-20
             (1) Finisher Tray Drive Mechanism ....................................................... M-20
             (2) Paper Trailing Edge Alignment ........................................................ M-20
             (3) Finisher Tray Motor Control ............................................................. M-21
  9.    PAPER HOLDING TRAY ................................................................................. M-22
  10.   ELEVATOR TRAY ........................................................................................... M-23
        10-1.Elevator Tray Ascent/Descent Mechanism .............................................. M-23
        10-2.Elevator Tray Stop Position Detection ..................................................... M-24
  11.   STAPLING UNIT .............................................................................................. M-25
        11-1.Stapler Mechanism .................................................................................. M-25
        11-2.Staple Sheet Empty Detection ................................................................. M-26
  12.   HORIZONTAL TRANSPORT UNIT ................................................................. M-27
        12-1.Parts Identification ................................................................................... M-27
        12-2.Paper Transport Mechanism ................................................................... M-28



                                                            i
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04




              (1)    Entrance Path Switching Mechanism .............................................. M-28
              (2)    Paper Entrance Switching Motor Control ........................................ M-28
              (3)    Paper Transport to Finisher ............................................................. M-28

DIS/REASSEMBLY, ADJUSTMENT
  13. DIS/REASSEMBLY ......................................................................................... D-1
      13-1.Removal of the External Covers .............................................................. D-1
      13-2.Removal of the Punch Unit ...................................................................... D-2
      13-3.Disassembly of the Stapling Unit ............................................................. D-2
      13-4.Removal and Reinstallation of the Cables ............................................... D-3
           (1) Removal of the Cable (Rear) ........................................................... D-3
           (2) Removal of the Cable (Front) .......................................................... D-4
           (3) Installation of the Cable (Front):
               The same procedure applies to the rear cable, except the cable
               winding direction which is opposite. ................................................ D-4
  14. ADJUSTMENTS .............................................................................................. D-5
      14-1.Check/Adjustment of the Punch Hole Position ........................................ D-5
      14-2.Adjustment of the Solenoids and Sensors ............................................... D-6
           (1) Adjustment of Upper Entrance Switching Solenoid SL1 .................. D-6
           (2) Adjustment of Lower Entrance Switching Solenoid SL2 (FN-500) .. D-7
           (3) Sensor LED Output Adjustment ...................................................... D-8

TROUBLESHOOTING
  1. SENSOR CHECK ............................................................................................ T-1
     1-1. Sensor Check .......................................................................................... T-1
     1-2. Sensor Check Procedures ....................................................................... T-1
  2. MISFEED DETECTION AND TROUBLESHOOTING PROCEDURES ........... T-2
     2-1. Location of Misfeed Detecting Sensors ................................................... T-2
     2-2. Misfeed Detection .................................................................................... T-3
     2-3. Troubleshooting Procedures .................................................................... T-5
          (1) Horizontal Transport Unit Misfeed ................................................... T-5
          (2) Finisher Transport Section Misfeed ................................................. T-5
          (3) 1st Tray Exit Misfeed ....................................................................... T-6
          (4) Copy Set Exit Misfeed ..................................................................... T-6
          (5) Mail Bin Transport Misfeed .............................................................. T-7
          (6) Finisher Tray Exit Misfeed ............................................................... T-7
          (7) Staple Misfeed ................................................................................. T-8
  3. MALFUNCTION DETECTION AND TROUBLESHOOTING PROCEDURES . T-9
     3-1. Malfunction Detection .............................................................................. T-9
     3-2. Troubleshooting Procedures .................................................................... T-11
          (1) C0B00 .............................................................................................. T-11
          (2) C0B0F ............................................................................................. T-11
          (3) C0B30 .............................................................................................. T-12
          (4) C0B38 .............................................................................................. T-12
          (5) C0B4D ............................................................................................. T-12
          (6) C0B4E ............................................................................................. T-13
          (7) C0B50 .............................................................................................. T-13
          (8) C0BA0 ............................................................................................. T-13



                                                          ii
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04




      GENERAL,
MECHANICAL/ELECTRICAL
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04




 1       SPECIFICATIONS

Type                            :   Auto Feeder Multi Staple Finisher
Installation                    :   Freestanding
Modes                           :   Non-Shift (Non-Sort), Shift (Sort/Group), Staple, Hole Punch
Copy Media                      :

                                                                                       No. of
     Mode      Paper Type       Paper Size          Weight         Max. Capacity      Sheets to
                                                                                     be Stapled
Non-Shift      Plain paper Inch Areas:           60 to 90g/m



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