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                 CCS Technical Documentation
                NPM-6/6X Series Transceivers




      Troubleshooting Instructions




Issue 2 06/03                     Copyright Nokia. All rights reserved.
NPM-6/6X                     Company confidential
Troubleshooting Instructions                             CCS Technical Documentation




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Page 2               Copyright Nokia. All rights reserved.               Issue 2 06/03
                                                    Company confidential                                 NPM-6/6X
CCS Technical Documentation                                                             Troubleshooting Instructions

Table of Contents
                                                                                                                               Page No
  RF Troubleshooting ....................................................................................................... 4
   Introduction to RF troubleshooting .............................................................................4
   RF Key component placement .....................................................................................5
   RF Measurement points ...............................................................................................6
  EGSM900 & GSM1800 Transmitter ............................................................................. 7
     General instructions for Tx troubleshooting ............................................................. 7
     Transmitter troubleshooting diagram ........................................................................ 9
     Pictures of transmitter signals ................................................................................. 12
  EGSM900, GSM1800 and GSM1900 Receiver .......................................................... 14
     General instructions for Rx troubleshooting ........................................................... 14
     Troubleshooting diagram for EGSM900 receiver................................................... 18
     Troubleshooting diagram for GSM1800 receiver ................................................... 19
     Troubleshooting diagram for GSM1900 receiver ................................................... 20
  Synthesizer ................................................................................................................... 21
     General instructions for synthesizer troubleshooting.............................................. 21
     Synthesizer troubleshooting diagram ...................................................................... 22
     Pictures of synthesizer signals................................................................................. 23
  Baseband Troubleshooting........................................................................................... 25
   BB Measurement points ............................................................................................25
   Troubleshooting diagrams .........................................................................................27
  FM Radio troubleshooting ........................................................................................... 48
   FM Radio component layout .....................................................................................48
   FM Radio troubleshooting diagram ...........................................................................50
     Notes to "FM Radio troubleshooting diagram"....................................................... 50




Issue 2 06/03                      Copyright Nokia. All rights reserved..                                                   Page 3
NPM-6/6X                     Company confidential
Troubleshooting Instructions                                   CCS Technical Documentation


RF Troubleshooting
Introduction to RF troubleshooting
         Measurements should be done using Spectrum analyzer with high-frequency high-
         impedance passive probe (LO-/reference frequencies and RF power levels) and Oscillo-
         scope with a 10:1 probe (DC-voltages and low frequency signals)

         The RF-section is built around one RF-ASIC (HELGA N500). For easier troubleshooting,
         this RF troubleshooting document is divided in to sections.

         Before changing HELGA, please check following things: Supply voltages are OK and serial
         communication is coming from baseband to HELGA.

         Please note that the grounding of the PA module is directly below PA-module so it is dif-
         ficult to check or change. Most RF semiconductors are static discharge sensitive! So
         ESD protection must be taken care of during repair (ground straps and ESD soldering
         irons). HELGA and PA are moisture sensitive so parts must be pre-baked prior to solder-
         ing.

         Apart from key components described in this document here are a lot of discrete compo-
         nents (resistors, inductors and capacitors) which troubleshooting is done by checking if
         soldering of the component is done properly (for factory repairs checking if it is missing
         from PWB). Capacitor can be checked for shortening and resistors for value by means of
         an ohmmeter, but be aware in-circuit measurements should be evaluated carefully.

         Please be aware that all measured voltages or RF levels in this document are rough fig-
         ures. Especially RF levels varies due to different measuring equipment or different
         grounding of the used probe. When using RF probe usually a good way is to use metallic
         tweezers to connect probe ground to PWB ground as close to measurement point as pos-
         sible.




Page 4                     Copyright Nokia. All rights reserved.                     Issue 2 06/03
                               Company confidential                          NPM-6/6X
CCS Technical Documentation                                 Troubleshooting Instructions


RF Key component placement


                          Figure 1: Component placement 1




Issue 2 06/03       Copyright Nokia. All rights reserved..                        Page 5
NPM-6/6X                     Company confidential
Troubleshooting Instructions                             CCS Technical Documentation


RF Measurement points


                            Figure 2: Component placement 2




Page 6               Copyright Nokia. All rights reserved.               Issue 2 06/03
                                      Company confidential                     NPM-6/6X
CCS Technical Documentation                                   Troubleshooting Instructions


EGSM900 & GSM1800 Transmitter
General instructions for Tx troubleshooting
      Kindly refer to the Service Software Section, Service Concept dagram (p.40)

       Connect test jig to computer with DAU-9S cable or to FPS-8 Flash Prommer with XCS-4
       modular cable.

       Make sure that you have PKD-1 dongle connected to computers parallel port.

       Connect DC power supply to module test jig with FLC-2 cable.

       Attention: When repairing or tuning transmitter use external DC supply with at
       least 3A current capability. Set the DC supply voltage to 3.9V and set the jumper con-
       nector on test jig to "bypass" position.

       Connect a RF-cable to the module test jig (MJS-49) RF connector to and to measurement
       equipment or at least 10dB attenuator, otherfwise the PA may be damaged. Normally
       Spectrum analyzer is used as measurement equipment.

       Attention: Normally Spectrum analyzer maximum input power is +30dBm. It is recom-
       mended to use 10dB attenuator on Spectrum analyzer input to prevent damage.

       Set the phone module to test jig and start Phoenix service sofware

       Initialize connection to phone. (use FBUS driver when using DAU9S and COMBOX driver
       when using FPS-8)

       Select product from the menu

       File -> Choose product -> NPM-6

       From toolbar set operating mode to "Local"

       Activate RF controls window from the menu

       Maintenance -> Testing -> RF Controls

       From the RF controls window

       - Select band "EGSM900" or "GSM 1800" or "GSM1900" (Default = "EGSM900")

       - Set Active unit to "Tx" (Default = "Rx")

       - Set Operation mode to "Burst" (Default = "Burst")

       - Set Tx data type to "Random" (Default = "All1")



Issue 2 06/03             Copyright Nokia. All rights reserved..                      Page 7
NPM-6/6X                     Company confidential
Troubleshooting Instructions                                CCS Technical Documentation

         - Set Rx/Tx channel to 37 on EGSM900 band or 700 on GSM1800 band or 661 on
         EGSM1900 (Defaults)

         - Set Tx PA mode to "Free" (Default)

         - Set power level to 5 (Default = 19) on EGSM900 or to 0 (Default = 15) on GSM1800 or
         GSM1900




Page 8                    Copyright Nokia. All rights reserved.                  Issue 2 06/03
                                         Company confidential                          NPM-6/6X
CCS Technical Documentation                                           Troubleshooting Instructions

Transmitter troubleshooting diagram


                                  Figure 3: Transmitter troubleshooting



     TX troubleshooting                                   TX OK

                                                         Yes

     Check output signal level:                        Check
                                (EGSM900
     +32...+33dBm @897.4 MHz (GSM900) Yes                                 No         Tune
                                                       all power                     TX power
     +29...+30dBm @1747.8 MHz                          levels,
       (GSM1800 & GSM1900)                                                           levels,
                                                       OK ?                          OK ?
                 OK ?


                                  No     Check output signal
           TX signal found ?                                              Yes
                                         on 500 MHZ span                               Synthesizer
                                         Signal found on                               troubleshooting
                                         incorrect frequency ?

                Yes                                     No

        Check with RF probe             No
        signal level on                           HELGA
        PA input >=0dBm (*                        troubleshooting
                  OK ?
                                           *(When 1kOhm passive probe is used,
            Yes                            correct the measurement result by +26dB

       start TX power level
       tuning and check
       tuned RAC values:                  Yes
       Highest level~700...900
       Lowest level ~190...210                     Tune Tx DAC values
       Base levle ~160...190
       Major differences ?

                No
                                                                               Yes
       Check with oscilloscope:                  Check control loop
       PA ctrl voltage                                                               Replace HELGA
                                                                                     dead
                                                 components
       >1.5V peak OK ?                                   OK ?
                                           No

            Yes
                                                 Yes


              PA & ant switch                     Replace
            troubleshooting                       faulty
                                                  component(s)




Issue 2 06/03                Copyright Nokia. All rights reserved..                                  Page 9
NPM-6/6X                     Company confidential
Troubleshooting Instructions                                 CCS Technical Documentation

                              Figure 4: HELGA IC troubleshooting



          HELGA
          troubleshooting




    Check with oscilloscope:
    -TXI/TXQ signals                                    No
    -VR1, VR2, VR4, VR5, VR6 = 2.8V                                Baseband
    -VrefRF01 = 1.35 V                                             troubleshooting
    -HELGA serial interface
    -TXP & TXC signals
                     OK ?



    Check with RFRF probe:
    Check with probe:
    -4GVCO outout signal
    -4G VCO signal                                 No           Synthesizer
    -3589.6MHz (EGSM900)
    - 3589.6 MHz (GSM900)                                       troubleshooting
    -3495.6 MHz (GSM1800)
    -3495.6 MHz (GSM1800)
    - 3760 MHz (GSM1900)
    -3760 MHz (GSM1900)
    Level >-10dBm (*
      Level >-10dBm
                       OK ?                        *(When 1kOhm passive probe is used,
                                                   correct the measurement result by +26dB



    Check modulator                               Yes
    output components
                                                              Replace HELGA
                                                              dead
                 OK ?




             Replace
             faulty
             component(s)




Page 10                 Copyright Nokia. All rights reserved.                        Issue 2 06/03
                                        Company confidential                          NPM-6/6X
CCS Technical Documentation                                          Troubleshooting Instructions

                           Figure 5: PA and Antenna Switch troubleshooting


         PA & ant switch
      troubleshooting

                             *(When 1kOhm passive probe is used,
                             correct the measurement by +26dB
            Yes

    Check with RF probe                Yes     Check with
    signal level on                            oscilloscope:                       Replace
    PA input >=0dBm (*                         -VANT_1 (GSM900)
                                                -VANT_1 (EGSM900)                  ant. switch
              OK ?                             -VANT_2 (GSM1800)
                                                -VANT_2 (GSM1800)
                                               -VANT_3 (GSM1900)
                                                -VANT_3 (GSM1900)
         Yes                                           OK ?


   Check with                                           No
   oscilloscope:
   -VBATT ~4V
   - VTXB = 2.8 V pulsed                              Check
   - VTxLO_GSM = 0V (GSM900)
                        (EGSM900)                     VANT lline components
             OK ?                                             OK ?


                              Yes
       No                                             Yes
                                                                              No
                             Replace
                                  PA

                                                                             Replace
                                                                             faulty
                                                                             component(s)
   Check components
   around PA                           Yes
                                                     Replace
            OK ?                                         HELGA




                No



                Replace
                faulty
                component(s)




Issue 2 06/03              Copyright Nokia. All rights reserved..                            Page 11
NPM-6/6X                     Company confidential
Troubleshooting Instructions                                       CCS Technical Documentation

Pictures of transmitter signals
                                          Figure 6: Transmitter signals


                                                   TXI




                                                                                                              VPC




               200mV/div    100us/div                               200mV/div         100us/div
       1

 VPCTRL _900 power level high at R703/C703               TX I/Q at R516/517 power level high Random data
 VPCTRL_1800/1900 power level high at R704/C704_




                                                               1
                                                                          500mV/div     100us/div
           500mV/div    100us/div

 VANT_1 / EGSM900 TX at C804                             VANT_1,VANT_2,VANT_3
 VANT_2 / GSM1800 TX at C835
 VANT_3 / GSM1900 TX at C805 OV
 ( no signal/ Flatline on Oscilloscope screen)




                                                                               500mV/div      MTB 100us/div
                 500mV/div 100us/div

 VTXB_900 at C713
 VTXB_1800_1900 at C714                                            TXP at J504



Page 12                    Copyright Nokia. All rights reserved.                              Issue 2 06/03
                                              Company confidential                                     NPM-6/6X
CCS Technical Documentation                                                           Troubleshooting Instructions

                                           Figure 7: TX OUT signal

                G S MP O W                                         T u e Se p 2 5 1 3 : 4 8 : 5 9 2 0 0 1
                REF 4 1 . 0        d Bm               ATT    4 0   d B       A_ wr i t e b l a n k
                                                                                        B_
                1 0 d B/




                REF OF S
                 11. 0 dB




                  RBW
                   1 0 0    k Hz
                  VBW
                   1 0 0    k Hz
                  S WP
                   2 . 0    s
                                CENT ER   8 9 7 . 4 0 0   MH z              SPAN       2 . 0 0 0    MH z



       Tx out signal, 900 band, burst mode, channel 37




Issue 2 06/03                   Copyright Nokia. All rights reserved..                                      Page 13
NPM-6/6X                     Company confidential
Troubleshooting Instructions                                 CCS Technical Documentation


EGSM900, GSM1800 and GSM1900 Receiver
General instructions for Rx troubleshooting
      Connect test jig to computer with DAU-9S cable or to FPS-8 Flash Prommer with XCS-4
      modular cable.

       Make sure that you have PKD-1 dongle connected to computers parallel port.

       Connect DC power supply to module test jig with FLC-2 cable.

       Set the DC supply voltage to 6V (test jig has internal voltage regulator of output volt-
       age 4V).

       Connect an RF-cable to the module test jig (MJS-49) RF connector and to RF signal gen-
       erator.

       Set the phone module to test jig and start Phoenix service sofware.

       Initialize connection to phone. (use FBUS driver when using DAU9S and COMBOX driver
       when using FPS-8)

       Choose product from the menu

       File -> Choose product -> NPM-6

       From toolbar set operating mode to "Local"

       Activate RF controls window from the menu

       Maintenance -> Testing -> RF Controls

       From the RF controls window:

       - Select band "EGSM900", "GSM 1800" or "GSM1900" (Default = "EGSM900")

       - Set Active unit to "Rx" (Default = "Rx")

       - Set Operation mode to "Burst" (Default = "Burst")

       For continuous mode:

       - Set Operation mode to "Continuous"

       - Set AGC to "12: FEG_ON + DTOS_ON + BB_30=Vgain60" (maximum gain setting used
       in normal mode)

          (Default = "14: FEG_ON + DTOS_ON + BB_42=Vgain72")



Page 14                  Copyright Nokia. All rights reserved.                    Issue 2 06/03
                                       Company confidential                         NPM-6/6X
CCS Technical Documentation                                        Troubleshooting Instructions

       - Set Rx/Tx channel to 37 on EGSM900 band, 700 on GSM1800 band or 661 on
       GSM1900 (Defaults)

       Apply 942.46771 MHz (channel 37 + 67.710 kHz offset), 1842.86771 MHz (channel 700
       + 67.710 kHz offset) or 1960.06771 MHz (channel 661 + 67.71 kHz) 



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