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06-rh20-troubleshoot


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                   Customer Care Solutions
                  RH-20 Series Transceivers




      Troubleshooting Instructions




Issue 1 10/2003                               Nokia Corporation
RH-20                        Company confidential
Troubleshooting Instructions                        CCS Technical Documentation




Page 2                      Nokia Corporation.                    Issue 1 10/2003
                                                     Company confidential                                                 RH-20
CCS Technical Documentation

  RF Troubleshooting .......................................................................................................5
   Introduction to RF troubleshooting .............................................................................5
   RF Key component placement .....................................................................................6
   RF Measurement points ...............................................................................................7
  GSM900, GSM1800 & GSM1900 Transmitter .............................................................8
  Additional information for EDGE troubleshooting .....................................................15
  EGSM900, GSM1800 and GSM1900 Receiver ..........................................................23
  Synthesizer ...................................................................................................................30
  Baseband troubleshooting ............................................................................................35
   Main Troubleshooting Diagram ................................................................................37
   Phone is dead .............................................................................................................38
   Flash Programming Fault ..........................................................................................39
   Phone is jammed ........................................................................................................40
   SIM card fault (Insert SIM / Card rejected) ...............................................................42
   Keypad Fault ..............................................................................................................43
   Display Fault ..............................................................................................................45
   Illumination fault .......................................................................................................46
   Charger Fault .............................................................................................................47
   Accessory Fault .........................................................................................................48
   Audio Fault ................................................................................................................49
  Camera Troubleshooting ..............................................................................................53
   Camera Fault ..............................................................................................................54
  Camera troubleshooting diagram .................................................................................54
  FM Radio troubleshooting ...........................................................................................55
   FM Radio troubleshooting diagram ...........................................................................56




Draft 2 8/03                        Copyright Nokia. All rights reserved..                                                     Page 1
RH-20            Company confidential
                                           CCS Technical Documentation




Page 2   Copyright Nokia. All rights reserved.              Draft 2 8/03
                                     Company confidential                             RH-20
CCS Technical Documentation


RF Troubleshooting
Introduction to RF troubleshooting
      Measurements should be done using Spectrum analyzer with high-frequency high-
      impedance passive probe (LO-/reference frequencies and RF power levels) and Oscillo-
      scope with a 10:1 probe (DC-voltages and low frequency signals).

      The RF-section is build around one RF-ASIC (HELGO N500). For easier troubleshooting,
      this RF troubleshooting document is divided into sections.

      Before changing HELGO, please check the following things: supply voltages are OK and
      serial communication coming from baseband to HELGO.

      Please note that the grounding of the PA module is directly below PA-module so it is dif-
      ficult to check or change. Most RF semiconductors are static discharge sensitive! So
      ESD protection must be taken care of duriong repair (ground straps and ESD soldering
      irons). HELGO and PA are moisture sensitive so parts must be pre-baked prior to solder-
      ing.

      Apart from key components described in this document here are a lot of discrete compo-
      nents (resistors, inductors and capacitors) which troubleshooting is done by checking if
      soldering of the component is done properly (for factory repairs checking if it is missing
      from PWB). Capacitor can be checked for shortening and resistors for value by means of
      an ohmmeter, but be aware in-circuit measurements should be evaluated carefully.

      Please be aware that all measured voltages or RF levels in this document are rough fig-
      ures. Especially RF levels varies due to different measuring equipment or different
      grounding of the used probe. When using RF probe usually a good way is to use metallic
      tweezers to connect probe ground to PWB ground as close to measurement point as pos-
      sible.




Issue 1 10/2003                   Nokia Corporation.                                     Page 5
RH-20                            Company confidential
                                                              CCS Technical Documentation


RF Key component placement
                                 Figure 1: Component placement 1

  Antenna switch   1900 RX Saw


                                                                             1900/1800
                                                                             TX Balun

  1900 RX Lna

                                                                                  PA
  1900 RX balun

                                                                             TX 900 saw




                                                                              1800 RX Saw




                                                                              900 RX Saw


  Helgo




                                                                                VCO
  VCTCXO



                                                                                VCO Balun




Page 6                           Nokia Corporation.                         Issue 1 10/2003
                                      Company confidential               RH-20
CCS Technical Documentation


RF Measurement points
                                Figure 2: Component placement 2

       To Antenna     VBATT   ASM out 1900Rx

 RX 1900 saw out
 VANT_2

 LNA P                                                            1800/1900 PA in

                                                                  VTXB 1800/1900

                                                                  Pcrtl 1800/1900

 ASM Out Rx 900

 LNA VCC                                                                MODE
 VANT_3
                                                                    Vpcrtl 900
 ASM out 1800Rx
                                                                    VTXB 900
 VANT_1
                                                                      900 PA in
 ASM In Tx1800/1900


 ASM In Tx900
 VPECTRL3(ALC)                                                      I_ref_1800/1900

 VR2                                                                    I_ref_900
 RFBusEn                                                            VTXLO 900

 RFBusData                                                          1900 RX in
 RFBusRes
                                                                      1800 RX in
 RFBusClk
                                                                        VR 4
 VR1
                                                                      900 RX in
                                                                        VR 6

 VR3                                                                    TXA

 VCTCXO output 26MHz                                                      TXP
 TXIN/TXIP                                                              VR 5

 TXQN/QP                                                                VR 7
                                                                        TXC




Issue 1 10/2003                    Nokia Corporation.                          Page 7
RH-20                               Company confidential
                                                               CCS Technical Documentation


EGSM900, GSM1800 & GSM1900 Transmitter
General instructions for Tx troubleshooting
      Kindly refer to the Service Software Section, Service Concept dagram (p.40)

         Connect test jig to computer with DAU-9S cable or to FPS-8 Flash Prommer with XCS-4
         modular cable.

         Make sure that you have PKD-1 dongle connected to computers parallel port.

         Connect DC power supply to module test jig with FLC-2 cable.

         Attention: When repairing or tuning transmitter use external DC supply with at
         least 3A current capability. Set the DC supply voltage to 4.2V.

         Connect an RF-cable to the module test jig (MJS-38) RF connector and to measurement
         equipment or at least a 10dB attenuator, otherwise the PA may be damaged. Normally a
         spectrum analyzer is used as measurement equipment.

         Attention: Normally Spectrum analyzer maximum input power is +30dBm. It is recom-
         mended to use 10dB attenuator on Spectrum analyzer input to prevent damage.

         Set the phone module to test jig and start Phoenix service sofware

         Initialize connection to phone. (use FBUS driver when using DAU9S and COMBOX driver
         when using FPS-8)

         Select product from the menu

         File -> Choose product -> RH-20

         From toolbar set operating mode to "Local"

         Activate RF controls window from the menu

         Testing -> RF Controls

         From the RF controls window

         - Select band "GSM900" or "GSM 1800" or "GSM1900" (Default = "GSM900")

         - Set Active unit to "Tx" (Default = "Rx")

         - Set Operation mode to "Burst" (Default = "Burst")

         - Set Tx data type to "Random" (Default = "All1")

         - Set Rx/Tx channel to 37 on GSM900 band or 700 on GSM1800 band or 661 on


Page 8                              Nokia Corporation.                        Issue 1 10/2003
                                    Company confidential                         RH-20
CCS Technical Documentation

      GSM1900 (Defaults)

      - Set Tx PA mode to "Free" (Default)

      - Set power level to 5 (Default = 19) on GSM900 or to 0 (Default = 15) on GSM1800 or
      GSM1900




Issue 1 10/2003                   Nokia Corporation.                                Page 9
RH-20                                      Company confidential
                                                                                  CCS Technical Documentation

Transmitter troubleshooting diagram

                                         Figure 3: Transmitter troubleshooting


           TX Troubleshooting                                TX OK



                                                             Yes


   Check output signal level:                  Yes         Check                 No         Tune
   [email protected](GSM900)                           all power                        TX power
   [email protected] and 1880MHz                         levels,                          levels,
                                                           OK?                              OK?
                   (GSM1800&1900)
                   OK?


                No
                                                     Check output signal
                                     No                                               Yes
                                                     on 500MHz span                               Synthesizer
           TX signal found?                          Signal found on incorrect                    troubleshooting
                                                     frequency?

              Yes                                 No



   Check with RF probe signal level on
   PA input: ~ -1...+5dBm                                               Helgo
                    OK?                           No
                                                                        troubleshooting




              Yes

   Start TX power level tuning and check tuned coefficient values:
                                                                     Yes                         Tune TX coefficient
   Highest level ~0.655...0.831(GSM900); ~0.567...0.782(GSM1800&1900)
          Yes                                                                                    values
   Lowest level ~0.166...0.196(GSM900); ~0.176...0.225(GSM1800&1900)
   Base level ~0.137...0.166(GSM900); ~0.132...0.161(GSM1800&1900)

   Major differences?

               No


   Check control voltage with                              Check control loop             Yes          Replace Helgo
   oscilloscope:                                           components
   PA Ctrl voltage >1.5V peak                  No                  OK?
   OK?


              Yes                                                  No

           PA & Antenna Switch
           troubleshooting                                     Replace faulty
                                                               components




Page 10                                    Nokia Corporation.                                               Issue 1 10/2003
                                       Company confidential                           RH-20
CCS Technical Documentation

                               Figure 4: HELGO IC troubleshooting



          HELGO IC
          troubleshooting




   Check with oscilloscope:
   -TXI/TXQ signals                                                 Baseband
   -VR1, VR2, VR4, VR5, VR6 =2.8V           No
                                                                    troubleshooting
   -VrefRF01 = 1.35V
   -Helgo serial interface
   -TXP & TXC signals
                    OK?



             Yes


   Check with RF probe:
   4G VCO signal output:
   -3589.6MHz (GSM900)                     No
                                                                    Synthesizer
   -3495.6MHz (GSM1800)                                             troubleshooting
   -3760MHz (GSM1900)
   Level > - 10dBm
                  OK?



             Yes


   Check modulator output components        Yes
                                                                    Replace HELGO
                 OK?



               No



          Replace faulty
          component(s)




Issue 1 10/2003                     Nokia Corporation.                                 Page 11
RH-20                                       Company confidential
                                                                          CCS Technical Documentation

                                 Figure 5: PA and Antenna Switch troubleshooting



          PA & Antenna Switch
          troubleshooting




   Check with RF probe signal level on PA                   Check with oscilloscope:
   input ~ -1...+5 dBm                             Yes      -VANT1 (GSM900)             Yes
                                                                                               Replace ant.
                    OK?                                     -VANT2 (GSM1800)                   switch
                                                            -VANT3 (GSM1900)
                                                                      OK?



             Yes                                                   No



   Check with oscilloscope:                                 Check VANT line
   -VBATT ~4V                                               components
   -VTXB = 2.8V pulsed                                             OK?
   -VPCTRL_900/1800/1900
                   OK?

                                                          Yes                 No


                                     Yes
                                                                            Replace faulty
                                                                            component(s)
                   No
                                      Replace PA




          Check components                   Yes
          around PA                                      Replace
                    OK?                                  HELGO



                   No



                Replace faulty
                component(s)




Page 12                                     Nokia Corporation.                                Issue 1 10/2003
                                                   Company confidential                                     RH-20
   CCS Technical Documentation

   Pictures of transmitter signals
                                                Figure 6: Transmitter signals


                                                         TXI




                                                                                                                    VPC




                200mV/div     100us/div                                   200mV/div         100us/div
       1

VPCTRL _900 power level high at R703/C703                       TX I/Q at R516/517 power level high Random data
VPCTRL_1800/1900 power level high at R704/C704_




                                                                     1
                                                                                500mV/div     100us/div
            500mV/div     100us/div

VANT_1 / GSM900 TX at C805                                      VANT_1,VANT_2,VANT_3
VANT_2 / GSM1800 TX at R804
VANT_3 / GSM1900 TX at C806 OV
( no signal/ Flatline on Oscilloscope screen)




                                                                          500mV/div         MTB 100us/div
                  500mV/div 100us/div

VTXB_900 at C713
                                                                TXP at J504
VTXB_1800_1900 at C714




   Issue 1 10/2003                              Nokia Corporation.                                           Page 13
RH-20                                  Company confidential
                                                                    CCS Technical Documentation

                          Figure 7: Tx out signal, 900 band, burst mode, channel 37
                               Marker 1 [T1]              RBW    100 kHz     RF Att       40 dB
               Ref Lvl                     28.46 dBm      VBW    100 kHz
                34 dBm             897.38997996 MHz       SWT        2 s     Unit            dBm
          34
                21 dB Offset                         1
          30                                                                                        A



          20



          10



          0                                                                                        1MA



        -10



        -20



        -30



        -40



        -50



        -60

        -66
               Center 897.4 MHz                   200 kHz/                            Span 2 MHz

     Date:           28.APR.2003   15:09:42




Page 14                               Nokia Corporation.                                  Issue 1 10/2003
                                       Company confidential                              RH-20
CCS Technical Documentation


Additional information for EDGE troubleshooting
EDGE mode troubleshooting differs slightly from basic GSM troubleshooting.
      Establish connection to the phone normally (see GSM900/1800/1900 troubleshooting
      instructions).

       Select product from the menu:

          File -> Choose Product -> RH-20

       From toolbar set operating mode to "Local"

       Activate RF controls window from the menu:

          Testing -> RF Controls

       From the RF controls window:

       Select Band "GSM900" or "GSM1800" or "GSM1900" (Default="GSM900")

       Set Active unit to "Tx" (Default="Rx")

       Set Edge "On" (Default="Off")

       Set Operation mode to "Burst" (Default="Burst")

       Set Tx data type to "Alternate PN9" (Default="All1")

       Set Rx/Tx channel to 37 on GSM900 or 700 on GSM1800 or 661 on GSM1900 (Defaults)

       Set power level to 8 (Default = 19) on GSM900 or to 2 (Default = 15) on GSM1800 or
       GSM1900

       NOTE! For GSM900 Edge power levels 5, 6 and 7 are not in use and for GSM1800&1900 Edge power
       levels 0 and 1 are not in use.




Issue 1 10/2003                     Nokia Corporation.                                     Page 15
RH-20                                    Company confidential
                                                                             CCS Technical Documentation

                                 Figure 8: Transmitter EDGE troubleshooting

          TX EDGE Troubleshooting                        TX OK



                                                         Yes


  Check output signal level:               Yes         Check                 No         Tune
  [email protected](GSM900)                        all power                        TX power
  [email protected] and 1880MHz                      levels,                          levels,
                                                       OK?                              OK?
                  (GSM1800&1900)
                  OK?


                No
                                                 Check output signal
                                    No                                            Yes
                                                 on 500MHz span                               Synthesizer
            TX signal found?                     Signal found on incorrect                    troubleshooting
                                                 frequency?

              Yes                            No



  Check with RF probe signal level on
  PA input:
  ~-8dBm@PCL=8 (GSM900)                      No                 Helgo EDGE
  ~-10dBm@PCL=2 (GSM1800&1900)                                  troubleshooting
                 OK?



               Yes

  Start TX Edge power level tuning and check tuned coefficient values:
                                                                                   Yes       Tune TX coefficient
  Highest level ~0.684...0.841(GSM900); ~0.763...0.860(GSM1800&1900)
         Yes                                                                                 values
  Lowest level ~0.333...0.420(GSM900); ~0.323...0.362(GSM1800&1900)
  Base level ~0.273...0.313(GSM900); ~0.244...0.313(GSM1800&1900)

  Major differences?

               No


  Check control voltages with                          Check EDGE control           Yes            Replace Helgo
  oscilloscope:                                        loop components
  Pa Iref ~2V peak (GSM900)                 No                 OK?
  Pa Iref ~2.1V peak (GSM1800@1900)
  Mode ~1.8V         OK?

               Yes                                             No


          PA & ant switch                                  Replace faulty
          EDGE troubleshooting                             components




Page 16                                  Nokia Corporation.                                             Issue 1 10/2003
                                         Company confidential                           RH-20
CCS Technical Documentation

                               Figure 9: Helgo EDGE troubleshooting




            Helgo EDGE
            troubleshooting




     Check with oscilloscope:
     -TXI/TXQ signals                                                  Baseband
     -VR1, VR2, VR4, VR5, VR6 =2.8V            No
                                                                      troubleshooting
     -VrefRF01 = 1.35V
     -Helgo serial interface
     -TXP & TXC & TXA
                      OK?



               Yes


     Check with RF probe:
     4G VCO signal output:
     -3589.6MHz (GSM900)                      No
                                                                       Synthesizer
     -3495.6MHz (GSM1800)                                             troubleshooting
     -3760MHz (GSM1900)
     Level > - 10dBm
                    OK?



               Yes


     Check modulator output components        Yes
                                                                      Replace HELGO
     and VPECTRL3 signal
                   OK?


                  No



            Replace faulty
            component(s)




Issue 1 10/2003                       Nokia Corporation.                                 Page 17
RH-20                                      Company confidential
                                                                         CCS Technical Documentation

                                Figure 10: Pa & ant switch EDGE troubleshooting

        PA & ant switch
        EDGE troubleshooting




  Check with RF probe signal level on PA                   Check with oscilloscope:
  input:                                          Yes      -VANT1 (GSM900)             Yes
                                                                                              Replace ant.
  ~ -8dBm@PCL=8 (GSM900)                                   -VANT2 (GSM1800)                   switch
  ~ -10dBm@PCL=2 (GSM1800&1900)                            -VANT3 (GSM1900)
                 OK?                                                 OK?



            Yes                                                   No



  Check with oscilloscope:                                 Check VANT line
  -VBATT ~4V                                               components
  -Iref _900 ~2V peak                                             OK?
  -Iref_1800_1900 ~2.1V peak
  -VTXB = 2.8V pulsed
  -Mode = ~1.8V
                  OK?
                                                         Yes                 No


                                   Yes
                                                                           Replace faulty
                                                                           component(s)
                  No
                                     Replace PA




        Check components                    Yes
        around PA                                       Replace
                  OK?                                   HELGO



                  No



               Replace faulty
               component(s)




Page 18                                    Nokia Corporation.                                Issue 1 10/2003
                                       Company confidential                RH-20
CCS Technical Documentation

Pictures of EDGE transmitter signals
                         Figure 11: I_ref_900 power level 8 at R701/C701




                           Figure 12: VTXB 900 power level 8 at C713




Issue 1 10/2003                   Nokia Corporation.                        Page 19
RH-20                Company confidential
                                                  CCS Technical Documentation

          Figure 13: I_ref_1800/1900 power level 2 at R700/C700




            Figure 14: VTXB 1800/1900 power level 2 at C714




Page 20              Nokia Corporation.                           Issue 1 10/2003
                                Company confidential                 RH-20
CCS Technical Documentation

                        Figure 15: TXA 850/1800/1900 at C538




                  Figure 16: TXI/TXQ signal at C535/C536/R516/R517




Issue 1 10/2003               Nokia Corporation.                      Page 21
RH-20          Company confidential
                                           CCS Technical Documentation

          Figure 17: VPECTRL3 (ALC) signal at C512




Page 22        Nokia Corporation.                        Issue 1 10/2003
                                      Company confidential                          RH-20
CCS Technical Documentation


EGSM900, GSM1800 and GSM1900 Receiver
General instructions for Rx troubleshooting
      Connect test jig to computer with DAU-9S cable or to FPS-8 Flash Prommer with XCS-4
      modular cable.

       Make sure that you have PKD-1 dongle connected to computers parallel port.

       Connect DC power supply to module test jig with FLC-2 cable.

       Set the DC supply voltage to 4.2V.

       Connect an RF-cable to the module test jig (MJS-38) RF connector and to RF signal gen-
       erator.

       Set the phone module to test jig and start Phoenix service sofware.

       Initialize connection to phone. (use FBUS driver when using DAU9S and COMBOX driver
       when using FPS-8)

       Choose product from the menu

       File -> Choose product -> RH-20

       From toolbar set operating mode to "Local"

       Activate RF controls window from the menu

       Testing -> RF Controls

       From the RF controls window:

       - Select band "GSM900", "GSM 1800" or "GSM1900" (Default = "GSM900")

       - Set Active unit to "Rx" (Default = "Rx")

       - Set Operation mode to "Burst" (Default = "Burst")

       For continuous mode:

       - Set Operation mode to "Continuous"

       - Set AGC to "12: FEG_ON + DTOS_ON + BB_30=Vgain60" (maximum gain setting used
       in normal mode)

       (Default = "14: FEG_ON + DTOS_ON + BB_42=Vgain72")

       - Set Rx/Tx channel to 37 on GSM900 band, 700 on GSM1800 band or 661 on GSM1900


Issue 1 10/2003                    Nokia Corporation.                                Page 23
RH-20                              Company confidential
                                                                CCS Technical Documentation

        (Defaults)

        Apply 942.46771 MHz (channel 37 + 67.710 kHz offset), 1842.86771 MHz (channel 700
        + 67.710 kHz offset) or 1960.06771 MHz (channel 661 + 67.71 kHz) 



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