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                  CCS Technical Documentation
                   RH-42 Series Transceivers




                         Service Tools




Issue 2 09/2003    Confidential             Nokia Corporation
RH-42
Service Tools                                CCS Technical Documentation




Page 2          Nokia Corporation   Confidential           Issue 2 09/2003
                                                                                                                      RH-42
CCS Technical Documentation                                                                                      Service Tools

Contents
                                                                                                                                Page No
  Service Tools.................................................................................................................. 5
   2220 .............................................................................................................................5
  Flashing and Testing Setups ........................................................................................ 11
   POS Flash Setup 1 .....................................................................................................11
   Flashing, testing, and tuning with covers on (Setups 2a, 2b, 2c, 2d) ........................12
   Service Setup 2a ........................................................................................................13
   Service Setup 2b ........................................................................................................14
   Service Setup 2c ........................................................................................................15
   Service Setup 2d ........................................................................................................16




Issue 2 09/2003                    Nokia Corporation                     Confidential                                        Page 3
RH-42
Service Tools                                CCS Technical Documentation




Page 4          Nokia Corporation   Confidential           Issue 2 09/2003
                                                                             RH-42
CCS Technical Documentation                                             Service Tools


Service Tools
2220

 Photo             Code       Service Tool            Code      Description Info

                   ADS-3      Audio Cable             0730197   The Audio Cable con-
                                                                nects to the Audio Box
                                                                JBA-6.




                   ADS-4      Audio Cable             0730222   The Service Cable con-
                                                                nects the phone and the
                                                                Service Audio Box.




                   AXP-8      Printer Cable           073F000   The Parallel Printer Cable
                                                                connects the parallel
                                                                connector of the PC and
                                                                the parallel input of the
                                                                FPS-8.




                   AXS-4      D9-D9 Cable             0730090   The D9-D9 cable AXS-4 is
                                                                used to connect two 9 pin
                                                                D connectors (for exam-
                                                                ple, between a PC and
                                                                TDF-4 security box).




                   CPL-1      Coupler                 0770287   The Coupler has been
                                                                developed for antennas'
                                                                go/no go testing.
                                                                Note: Tuning is not
                                                                allowed with the CPL-1.




Issue 2 09/2003     Nokia Corporation         Confidential                         Page 5
RH-42
Service Tools                                      CCS Technical Documentation


 Photo          Code      Service Tool             Code      Description Info

                DAU-9S    MBUS Cable               0730108   The MBUS Cable DAU-9S
                                                             has a modular connector,
                                                             and is used with the serv-
                                                             ice Audio Box JBA-4 or a
                                                             modular T-adapter.




                DDC-1     Power Pack               0670405   The Power Pack provides
                                                             the phone with power via
                                                             FLA-39. The phone's own
                                                             battery can be used in
                                                             DDC-1.
                                                             Note: DDC-1 allows bat-
                                                             tery charging. When it is
                                                             used as a charger, the
                                                             power pack need to be
                                                             disconnected.
                                                             Note: When DDC-1 is used
                                                             as a Power Pack, battery
                                                             charging is not allowed!

                FLA-39    Flash Adapter            0770490   The flash adapter allows
                                                             FBUS/MBUS connections
                                                             for flashing.




                FLS-4S    POS Flash Adapter        0080543   The Point of Sale (POS)
                                                             flash is a low-cost soft-
                                                             ware upgrade tool. This
                                                             requires the XCS-1 cable
                                                             and ACP-8U for opera-
                                                             tion.




                FPS-8     Flash Prommer            0080321   The Flash Prommer FPS-8
                                                             is used for heavy flash.




Page 6          Nokia Corporation         Confidential              Issue 2 09/2003
                                                                                RH-42
CCS Technical Documentation                                                Service Tools


 Photo             Code       Service Tool              Code      Description Info

                   FPS-8C     Heavy Flash Prommer       0080396   The FPS-8C is used for
                                                                  heavy flashing.




                   GAC-1      Galvanic Connector        0770301   The GAC-1 adapter is
                                                                  needed for the RF con-
                                                                  nection. The GAC-1
                                                                  adapter makes galvanic
                                                                  connections to assem-
                                                                  bled handset RF-switches
                                                                  possible. Via this adapter,
                                                                  the handset is connected
                                                                  to the RF measuring and
                                                                  test equipment.

                   JBA-8      Audio Box                 0770320   The Audio Box is needed
                                                                  for audio connections.
                                                                  The box must support
                                                                  DCT4 Janette audios.
                                                                  The Service Audio box
                                                                  provides an interconnec-
                                                                  tion between the phone's
                                                                  system connector (XEAR,
                                                                  XMIC) through a fixed
                                                                  audio cable and Audio
                                                                  tester with a BNC-BNC
                                                                  coax. The connection to a
                                                                  PC can be made with the
                                                                  service battery, through a
                                                                  DAU-9 cable. The Service
                                                                  Audio Box JBA-8 is used
                                                                  for service purposes.

                   JBV-1      Docking Station           0770298   The Docking Station and
                                                                  the Docking Station
                                                                  Adapter (MJF-23) are
                                                                  needed for Mbus, Fbus,
                                                                  RF, and audio connec-
                                                                  tions.
                                                                  This setup allows connec-
                                                                  tion between flash prom-
                                                                  mers. When the audio box
                                                                  is connected, it has to be
                                                                  connected to the phone's
                                                                  audio connector. The
                                                                  Docking Station can be
                                                                  powered by FPS-8 or
                                                                  external power supply.




Issue 2 09/2003     Nokia Corporation           Confidential                          Page 7
RH-42
Service Tools                                       CCS Technical Documentation


 Photo          Code      Service Tool              Code      Description Info

                MJF-23    Docking Station Adapter   0770489   The Docking Station
                                                              Adapter, together with
                                                              the Docking Station
                                                              (JBV-1), are needed for
                                                              Mbus, Fbus, RF, and audio
                                                              connections.
                                                              This setup allows connec-
                                                              tion between flash prom-
                                                              mers. When the audio box
                                                              is connected, it has to be
                                                              connected to the phone's
                                                              audio connector. The
                                                              Docking Station can be
                                                              powered by FPS-8 or
                                                              external power supply.

                MJS-18    Module Jig                0770299   This jig allow phone
                                                              PWB-level service and
                                                              troubleshooting.
                                                              Electric circuits have to
                                                              be protected against
                                                              over-voltage and over-
                                                              current.




                MJS-27    Soldering Jig             0775287   This jig allows phone
                                                              PWB level service and
                                                              troubleshooting for
                                                              authorized service cent-
                                                              ers.




                PCS-1     Power Cable               0730012   The Power Cable PCS-1 is
                                                              used to connect the serv-
                                                              ice tools (JBV-1, MJS-57)
                                                              to an external power sup-
                                                              ply.




Page 8          Nokia Corporation         Confidential                Issue 2 09/2003
                                                                               RH-42
CCS Technical Documentation                                               Service Tools


 Photo             Code       Service Tool              Code      Description Info

                   PKD-1      SW Security Device        0750018   SW security device PKD-1
                                                                  is hardware device that,
                                                                  when connected to the
                                                                  parallel (LPT) port of the
                                                                  PC, enables the use of the
                                                                  service software. With-
                                                                  out the dongle present, it
                                                                  is not possible to use the
                                                                  service software. Printers
                                                                  or other peripheral
                                                                  devices can be connected
                                                                  to the PC through the
                                                                  dongle, if needed.

                                                                  Caution: Make sure that
                                                                  you have switched off the
                                                                  PC and the printer before
                                                                  making connections!
                                                                  Caution: Do not connect
                                                                  the PKD-1 to the serial
                                                                  port. You may damage
                                                                  your PKD-1!

                   SCB-3      DC Cable                  0730114   The DC Cable SCB-3 is
                                                                  used to connect the
                                                                  docking station to the
                                                                  charger connection (Vin)
                                                                  of the phone to conduct
                                                                  the charger calibration
                                                                  service procedure.

                   XCS-4      Mbus/Fbus Cable           0730178   The XCS-4 Service Cable
                                                                  is a modular cable for
                                                                  flashing DCT4 products.




                   XRF-1      RF Cable                  0730085   RF Cable XRF-1 is used to
                                                                  connect the service tools
                                                                  to RF measuring equip-
                                                                  ment.




Issue 2 09/2003     Nokia Corporation           Confidential                         Page 9
RH-42
Service Tools                                                     CCS Technical Documentation


Flashing and Testing Setups
POS Flash Setup 1
                                    Figure 1: View of POS flash




          Item   Name                                    Type            Code

          1      POS Flash loading adapter               FLA-39          0770490

          2      Service cable                           XCS-1           0730218

          3      AC charger                              ACP-8F          0680032

          4      POS flash dongle                        FLS-4S          0080543

                 Software




Page 10                 Nokia Corporation            Confidential                  Issue 2 09/2003
                                                                                     RH-42
CCS Technical Documentation                                                     Service Tools


Flashing, testing, and tuning with covers on (Setups 2a, 2b, 2c, 2d)
       Tightened performance specifications require more precise equipment and methods for
       testing and alignment. Manual tuning can't provide accurate results for RH-42 products,
       which means that this task has to be automated.

       These setups are intended to be used with either Phoenix or Darium SW. With the Phoe-
       nix SW, it is possible to do manual testing and automated tuning. With Darium, it is pos-
       sible to do automated testing and tuning.




Issue 2 09/2003          Nokia Corporation          Confidential                        Page 11
RH-42
Service Tools                                                    CCS Technical Documentation


Service Setup 2a




          Item   Name                                   Type           Code

          1      POS flash loading adapter              FLA-39         0770490

          2      Power cable (included in FLA-14        FLC-2          0730185
                 sales pack)

          3      Modular cable                          XCS-4          0730178

          4      Flash prommer box                      FPS-8          0080321

          5      Printer cable (included in FPS-8 sales pack)          0730029

          6      D9-D9 cable (included in FPS-8 sales pack)            0730090

          7      Software protection key                PKD-1          0750018

          8      AC charger                             ACP-8F         0680032




Page 12                 Nokia Corporation               Confidential             Issue 2 09/2003
                                                                                         RH-42
CCS Technical Documentation                                                         Service Tools


Service Setup 2b
                                    Figure 2: Service tool setup 2b




          Item    Name                                   Type             Code

          1       Docking station                        JBV-1            0770298
                  Docking station adapter                MJF-19           0770359

          2       DC power cable                         PCS-1            0730012

          3       Modular cable                          XCS-4            0730178

          4       Flash prommer box                      FPS-8            0080321

          5       Printer cable (included in FPS-8 sales pack)            0730029

          6       D9-D9 cable (included in FPS-8 sales pack)              0730090

          7       Software protection key                PKD-1            0750018

          8       AC charger                             ACP-8F           0680032




Issue 2 09/2003           Nokia Corporation                Confidential                   Page 13
RH-42
Service Tools                                                         CCS Technical Documentation


Service Setup 2c
                                    Figure 3: Service tool setup 2c




          Item   Name                                  Type                 Code

          1      Module jig                            MJS-18               0770299

          2      DC power cable                        PCS-1                0730012

          3      RF antenna cable                      XRF-1                0730085

          4      Service MBUS cable                    DAU-9S               0730108

          5      Software protection key               PKD-1                0750018




Page 14                 Nokia Corporation              Confidential                   Issue 2 09/2003
                                                                                        RH-42
CCS Technical Documentation                                                        Service Tools


Service Setup 2d
                                     Figure 4: Service tool setup 2d




          Item    Name                                  Type             Code

          1       Docking station                       JBV-1            0770298

          2       Docking station adapter               MJF-19           0770359

          3       DC-DC cable                           SCB-3            0730114

          4       RF antenna cable                      XRF-1            0730085

          5       DC power cable                        PCS-1            0730012

          6       Service MBUS cable                    DAU-9S           0730108

          7       Software protection key               PKD-1            0750018




Issue 2 09/2003          Nokia Corporation                Confidential                   Page 15
RH-42
Service Tools                                CCS Technical Documentation




Page 16         Nokia Corporation   Confidential           Issue 2 09/2003



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