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09-nhm4-trouble


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NHM-4
Disassembly and Troubleshooting Instructions             CCS Technical Documentation




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  NHM-4 Disassembly Instructions.................................................................................. 5
   Phone disassembly steps ..............................................................................................5
   Reassembly ................................................................................................................19
   Bluetooth module removal and reassembly ...............................................................20
  Transceiver Troubleshooting ....................................................................................... 25
   Test points ..................................................................................................................25
     SIM test points ........................................................................................................ 25
     Bluetooth test points................................................................................................ 26
     Power test points ..................................................................................................... 28
     LCD, RF and Flash test points ................................................................................ 29
     Miscellaneous test points ........................................................................................ 31
     Flash programming and RF power supply test points............................................. 32
  Troubleshooting steps .................................................................................................. 35
   Main troubleshooting tree, 1 ......................................................................................36
   Main troubleshooting tree, 2 ......................................................................................37
   Main troubleshooting tree, 3 ......................................................................................38
   Keypad troubleshooting 2 ..........................................................................................55
  RF Troubleshooting ..................................................................................................... 59
   Introduction ................................................................................................................59
   Transmitter .................................................................................................................59
     Transmitter troubleshooting diagram ...................................................................... 61
     Hagar troubleshooting ............................................................................................. 62
     PA & Antenna switch troubleshooting.................................................................... 63
     Transmitter signals .................................................................................................. 64
     Receiver................................................................................................................... 65
     Receiver troubleshooting diagram for GSM900 ..................................................... 67
     Receiver troubleshooting diagram for GSM1800 ................................................... 68
     LNA gangster checking GSM900 & GSM1800 ..................................................... 69
     Synthesizer .............................................................................................................. 70
     Synthesizer troubleshooting diagram ...................................................................... 71
     Synthesizer signals .................................................................................................. 72




Draft 01                                                                                                                     Page 3
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Draft 01                                          Page 4
                                                               NHM-4
CCS Technical Documentation


NHM-4 Disassembly Instructions
Phone disassembly steps
     Take ESD precautions!

                         Figure 1: Anti-ESD strap donned




     Open the phone slide.

                              Figure 2: Slide opening




     Remove the battery cover: open it.

                       Figure 3: Battery cover latch pressed




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        Lift up the battery cover

                              Figure 4: Battery cover lifted up




        Remove the battery cover.

                              Figure 5: Battery cover removal




        Remove the battery.

                                    Figure 6: Battery removal




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     Remove the logo plate: Push the grip downwards at the logo plate -

                            Figure 7: Grip pressed down




     - and at the same time push the logo plate off.

                            Figure 8: Logo plate removal




     Remove the antenna: open the locking.

                          Figure 9: Antenna locking opened




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        Lift off the antenna.

                                 Figure 10: Antenna removal 2




        Open the two limiter screws

                                Figure 11: Limiter screws opened




        Lift up the limiter from the two screw towers.

                                   Figure 12: Limiter lifted up




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     The limiter shown here:

                               Figure 13: Limiter shown




     Push the limiter backwards and up.

                               Figure 14: Limiter moving




     Limiter seen from another angle

                                Figure 15: Limiter view




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    Open the flex connector: push a tool under the flex connector from the short
    side corner of the connector -

                  Figure 16: A tool pushed under the flex connector




    - and twist

                         Figure 17: Flex connector opening




    Lift the connector up carefully

                         Figure 18: Flex connector opened




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     The flex connector opening in practice: insert tool -

                           Figure 19: Flex connector opening 1




     - twist

                           Figure 20: Flex connector opening 2




     - and lift up carefully

                               Figure 21: Flex connector opened




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    Lift the torsion spring from its slot.

                       Figure 22: Torsion spring lifted from slot




    The spring is lifted.

                            Figure 23: Torsion spring lifted




    Pull the engine module carefully from the grip.

                    Figure 24: Engine module pulling from the grip




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     Note: avoid bending the limiter when pulling out the engine module.

                  Figure 25: Engine module removed from the grip




     Remove the limiter.

                            Figure 26: Limiter removed




     Remove the four screws holding the engine with the A-cover.

                     Figure 27: Preparing to remove four screws




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    Open the screws.

                           Figure 28: Opening screws




    The four screws are removed, note holes

                           Figure 29: Screws removed




    Lift the engine assembly from the A- cover

                           Figure 30: Engine removed




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     Removed the LCD. Open the board-to-board connector, first on one side -

                  Figure 31: B-to-b connector opened from one side




     - and then from the other side.

                Figure 32: B-to-b connector opened from the other side




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    Open the locking to the shield by pressing the locking clip with a flat screw-
    driver.

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    LCD removed.

                             Figure 34: LCD removed




    Remove the system module LA4 off the shield.

                  Figure 35: LA 4 module removal from the shield.




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     Remove the keyboard assembly from the A-cover.

                     Figure 36: Keyboard assembly removal




     Remove the keymat.

                          Figure 37: Keymat removal 1




                          Figure 38: Keymat removal 2




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    Remove the User Interface board from the frame.

                          Figure 39: UI board removal




    Remove the speaker from the A-cover.

                          Figure 40: Speaker removal




    Remove the buzzer from the A-cover.

                          Figure 41: Buzzer removal




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CCS Technical Documentation

     Assembly parts of NHM-4 phone:

                                Figure 42: Assembly parts




Reassembly
     Reassembly of the phone is carried out in reverse order to disassembly.

     The screws cannot be re-used.

     The screwdriver tip type is Torx T6+ and the torque force is 17ncm

     The order of tightening the screws is described below:

                         Figure 43: Order of tightening screws

                     3
                                                  2




                            5            6




                                                      4
                 1




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Bluetooth module removal and reassembly
    Take anti-ESD precautions!

                      Figure 44: anti-ESD wrist strap donned




    Preparing to remove the defective BT module from the circuit board.

    Use a rework station for CPS components.

                        Figure 45: Module in soldering jig




    Desoldering nozzle size is 28 x 15 mm.

                           Figure 46: 28x15 mm nozzle




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     The desoldering profile is a BT. When the peak step ends, lift the heating head
     up.

                           Figure 47: Desoldering profile




     Pick up the component with tweezers.




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                       Figure 48: BT module is desoldered




    The soldering pads are shown below.

                           Figure 49: Soldering pads




    The BT module is destroyed during desoldering. It must not be reused or
    reworked!




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                       Figure 50: Removed and new BT module




     Remove old solder from the pads with solder wick.

                           Figure 51: Removing old solder




     Place a new BT module on the circuit board

                          Figure 52: Placing new BT module




     Make sure that it is positioned correctly.

     Apply flux.



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                                                     CCS Technical Documentation

                           Figure 53: Flux application




    Solder the connections pad by pad using a soldering iron with a manywave tip
    or equal, but NOT with a rework station.

                              Figure 54: Soldering




    Make sure that there are no solder bridges between the pads and the module
    shield!

                         Figure 55: Soldered BT module




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    Main troubleshooting tree, 1        )LJXUH 



                TOP




             Phone totally       Yes                Phone is
                dead                                 dead




                   No



          Flash programming      Yes                Phone is
                                                      Phone
             doesn't work                           jammed




                    No




             Phone doesn't        Yes
         start up or the phone is                     Flash
                jammed                                faults




                   No




              Charging           Yes
                                                     Charger
             doesn't work




                   No


                TOP 2




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                                       )LJXUH 



               TOP 2




          Phone doesn't read     Yes
                                                   SIM card
              SIM card




                   No




                                Yes                 Audio
             Audio faults
                                                    faults




                   No




           Display or LED's      Yes                Display
            doesn't work                             faults




                   No




               Keypad            Yes                Keypad
             doesn't work                            faults




                   No
                                                   TOP 3




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                                       )LJXUH 




           TOP 3




         Bluetooth
     connwction does         Yes                    BT
         not work                                   faults




               No



         Grio open/
        close does not       Yes                    Grip
         work electrically                          switch
                                                    faults



               No



            END




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Phone is dead
                                     )LJXUH 

        Phone is
         dead




                        Yes                                   Check X101
      Phone current
                                                               solder and
        is zero ?
                                                              VBATT lines
                                                              PWR filter
                                                              components
                                                              L260



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