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E5063A_Assembly E5063A Disassembly Procedure c20140502 [124]


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     E5063A

Dis-assembly Procedure




                         Rev.
         Reverse Flow Dis-assembly Procedure Menu
         Click the hyperlink below for any choice of dis-assembly procedure:

         1.   LCD
         2.   SSD
         3.   CPU Module
         4.   Display Board
         5.   A1 Module
         6.   Analog Board




DIS-ASSEMBLY PROCEDURE MENU                                                    Rev. A
                                                   LCD
                                  Dis-Assembly Procedure




          Note:
          1. Torque value shown in this document is only for reference and only used during
          assembly.


LCD - DIS-ASSEMBLY PROCEDURE                                                                  a60   Rev. A
                                                  4   Remove Trip Strip




                                                              Remove
                                                      3
                                                          HANDLE ASSEMBLY



                                                  1   Remove screw (4ea) and
                                                      Standoff Foots (4ea)

                         Remove screw (4ea)   2
1 2 3 4

LCD - LCD DIS-ASSEMBLY (1)                                     a70        Rev. A
                                       Remove
                                 3a
                                      screw (7ea)
 Remove Front sub-assy       1




                                                 3b
                2

Disconnect flat cable of
Front Panel Ass'y from
CPU Module

1 2 3

LCD - LCD DIS-ASSEMBLY (2)                 a80        Rev. A
                             2   Disconnect
                                              1   Open




1 2

LCD - LCD DIS-ASSEMBLY (3)                           a90   Rev. A
                             Disconnect   1




                                              2   Open




1 2

LCD - LCD DIS-ASSEMBLY (4)                               b10   Rev. A
                             3   Remove

        Remove
                      1
      screw (6ea)




                                          2   Disconnect




1 2 3

LCD - LCD DIS-ASSEMBLY (5)                    b20          Rev. A
                             1   Disconnect (5ea)   2   Open (3ea)




                                                                             Remove
                                                                     3
                                                                           screw (2ea)




1 2 3

LCD - LCD DIS-ASSEMBLY (6)                                           b30       Rev. A
                                           2
                                                    2       Remove screw (4ea)


                                                                     4




                                      1




                                                        3




                             LCD sub-assembly   1


1 2

LCD - LCD DIS-ASSEMBLY (7)                                           b40         Rev. A
                                                   SSD
                                  Dis-Assembly Procedure




          Note:
          1. Torque value shown in this document is only for reference and only used during
          assembly.


SSD - DIS-ASSEMBLY PROCEDURE                                                                  b60   Rev. A
                                                              Remove
                                                      3
                                                          HANDLE ASSEMBLY



                                                  1   Remove screw (4ea) and
                                                      Standoff Foots (4ea)

                         Remove screw (4ea)   2
1 2 3

SSD - HDD DIS-ASSEMBLY (1)                                     b70       Rev. A
                             Cut (4ea)   2
                                             1   Cut




1 2

SSD - HDD DIS-ASSEMBLY (2)                             b80   Rev. A
                             1   Disconnect (2ea)




1

SSD - HDD DIS-ASSEMBLY (3)                          b90   Rev. A
                                                   Slowly Slide out the
                                               2   Sub-Assembly SSD

                              Remove
                                           1
                             screw (2ea)




1 2

SSD - HDD DIS-ASSEMBLY (4)                         c10           Rev. A
                             Cut (3ea)   1




                                             2   Disconnect

1 2

SSD - HDD DIS-ASSEMBLY (5)                                    c20   Rev. A
                                      3   SSD




                                                1   Remove screw (4ea)

                         Remove   2




1 2 3

SSD - HDD DIS-ASSEMBLY (6)                                               c30   Rev. A
                                           CPU Module
                                 Dis-Assembly Procedure




         Note:
         1. Torque value shown in this document is only for reference and only used during
         assembly.


CPU MODULE - DIS-ASSEMBLY PROCEDURE                                                          c50   Rev. A
                                                            Remove
                                                    3
                                                        HANDLE ASSEMBLY



                                                1   Remove screw (4ea) and
                                                    Standoff Foots (4ea)

                       Remove screw (4ea)   2
1 2 3

CPU MODULE - CPU MODULE DIS-ASSEMBLY (1)                     c60       Rev. A
          Remove      4


                                      Cut (4ea)   2
                                                          1   Cut




                                                            Remove
                                                      3
                                                          screw (2 ea)




1 2 3 4

CPU MODULE - CPU MODULE DIS-ASSEMBLY (2)                            c70   Rev. A
                                           1   Disconnect



                                           2     Open




1 2

CPU MODULE - CPU MODULE DIS-ASSEMBLY (3)                    c80   Rev. A
                                                                   DISCONNECT All cables
                                                           1       on CPU Module
                                           1   1




                     1



                                                       1
                                           1
                                                               1
                                               1   1




1

CPU MODULE - CPU MODULE DIS-ASSEMBLY (4)                                     c90       Rev. A
                                                            Slowly Slide out the
                                                        2   Sub-Assembly SSD

                                       Remove
                                                    1
                                      screw (2ea)




1 2

CPU MODULE - CPU MODULE DIS-ASSEMBLY (5)                    d10           Rev. A
                     Remove screw (3ea)    2




                                                    Remove
                                               3
                                                   CPU Module




                                                   1   Remove screw (3ea)




1 2 3

CPU MODULE - CPU MODULE DIS-ASSEMBLY (6)                             d20    Rev. A
                                          Display Board
                                 Dis-Assembly Procedure




         Note:
         1. Torque value shown in this document is only for reference and only used during
         assembly.


DISPLAY BOARD - DIS-ASSEMBLY PROCEDURE                                                       d40   Rev. A
                                                     4   Remove Trip Strip




                                                                 Remove
                                                         3
                                                             HANDLE ASSEMBLY



                                                     1   Remove screw (4ea) and
                                                         Standoff Foots (4ea)

                        Remove screw (4ea)       2
1 2 3 4

DISPLAY BOARD - DISPLAY BOARD DIS-ASSEMBLY (1)                    d50        Rev. A
                                                       Remove
                                                 3a
                                                      screw (7ea)
 Remove Front sub-assy      1




                                                                 3b
                2

Disconnect flat cable of
Front Panel Ass'y from
CPU Module

1 2 3

DISPLAY BOARD - DISPLAY BOARD DIS-ASSEMBLY (2)             d60        Rev. A
                                    2    Disconnect
                                                      1   Open




1 2

DISPLAY BOARD - DISPLAY BOARD DIS-ASSEMBLY (3)               d70   Rev. A
                  Connect
                              1
                   (2ea)


                                                 2   Remove screw (2ea)

1 2

DISPLAY BOARD - DISPLAY BOARD DIS-ASSEMBLY (4)                            d80   Rev. A
    Remove
  Display Board    3




                                         Remove (2ea)   2




                                                            1   Remove (2ea)




1 2 3

DISPLAY BOARD - DISPLAY BOARD DIS-ASSEMBLY (5)                     d90         Rev. A
                                            A1 Module
                                 Dis-Assembly Procedure




         Note:
         1. Torque value shown in this document is only for reference and only used during
         assembly.


A1 MODULE - DIS-ASSEMBLY PROCEDURE                                                           e20   Rev. A
                                                 4   Remove Trip Strip




                                                             Remove
                                                     3
                                                         HANDLE ASSEMBLY



                                                 1   Remove screw (4ea) and
                                                     Standoff Foots (4ea)

                        Remove screw (4ea)   2
1 2 3 4

A1 MODULE - A1 MODULE DIS-ASSEMBLY (1)                        e30        Rev. A
                                               Remove
                                         3a
                                              screw (7ea)
 Remove Front sub-assy     1




                                                         3b
                2

Disconnect flat cable of
Front Panel Ass'y from
CPU Module

1 2 3

A1 MODULE - A1 MODULE DIS-ASSEMBLY (2)             e40        Rev. A
                                   2     Disconnect
                                                      1   Open




1 2

A1 MODULE - A1 MODULE DIS-ASSEMBLY (3)                       e50   Rev. A
                        Remove screw (2ea)   1




                                                 2   Remove screw (3ea)




1 2

A1 MODULE - A1 MODULE DIS-ASSEMBLY (4)                                    e60   Rev. A
      Remove A1 Board      1




1

A1 MODULE - A1 MODULE DIS-ASSEMBLY (5)   e70   Rev. A
                                          Analog Board
                                 Dis-Assembly Procedure




         Note:
         1. Torque value shown in this document is only for reference and only used during
         assembly.


ANALOG BOARD - DIS-ASSEMBLY PROCEDURE                                                        e90   Rev. A
                                               Remove Trim Side

                                                      1




                                           21 inlb        2

                                    Attach T-384162, Cart arm




1 2

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (1)                      f10   Rev. A
                                                   4   Remove Trip Strip




                                                               Remove
                                                       3
                                                           HANDLE ASSEMBLY



                                                   1   Remove screw (4ea) and
                                                       Standoff Foots (4ea)

                      Remove screw (4ea)       2
1 2 3 4

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (2)                    f20        Rev. A
                                                     Remove
                                               3a
                                                    screw (7ea)
 Remove Front sub-assy     1




                                                               3b
                2

Disconnect flat cable of
Front Panel Ass'y from
CPU Module

1 2 3

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (3)             f30        Rev. A
                                  2    Disconnect
                                                    1   Open




1 2

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (4)                   f40   Rev. A
                 Connect
                             1
                  (2ea)


                                               2   Remove screw (2ea)

1 2

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (5)                            f50   Rev. A
    Remove
  Display Board   3




                                      Remove (2ea)   2




                                                         1   Remove (2ea)




1 2 3

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (6)                     f60        Rev. A
                       Remove screw (2ea)      1




                                                   2   Remove screw (3ea)




1 2

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (7)                                f70   Rev. A
     Remove A1 Board     1




1

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (8)   f80   Rev. A
                                                                                3         Remove




                           Remove screw (7ea)   2


                                                    1   Remove washer and nuts (3ea)
1 2 3

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (9)                                        f90        Rev. A
                                            1   Disconnect (2ea)




                                                                     2   Cut




1 2

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (10)                      g10     Rev. A
                            Remove screw (11ea)   1




     Remove Analog Board     4




                                            Remove screw   2   3   Disconnect




1 2 3 4

ANALOG BOARD - ANALOG BOARD DIS-ASSEMBLY (11)                         g20       Rev. A
    E5063A

Assembly Procedure




                     Rev.
 GENERAL INSTRUCTIONS:

  1. Hand start (only a few turns) for all screws or nuts prior to torqueing.
  2. During screws/ nuts torqueing, perform in X-tightening sequences.
  3. All SMA cable connections require 9.5 lbin torque.




GENERAL AND SPECIAL INSTRUCTIONS                                       a40      Rev. A
                                                 1        E5061-60006




                                    2   1400-0584 (2ea)
1 2

ATTACH MOUNT CABLE-TIE TO CHASSIS                            a50        Rev. A
        E5063-00604     1


                            2   0515-0430 (2ea)
                                  M3L6 PAN
                                  9inlb

1 2

ATTACH PANEL PCA SLOT           a60        Rev. A
                                            0363-0310
                                  1    RFI STRIP-FINGERS




                                 16 segment    21 segment


                     32segment




1

ATTACH STRIP FINGER TO CHASSIS                              a70   Rev. A
                               0515-0430 (11ea)
                                 M3L6 PAN            3
                                  9inlb




    After assy condition


     E5061-61612      1




                                                                      5
                                          0515-1946                         "Analog M" cable
                                                          4   E5061-61611   needs to be slotted
                                          M3L6 FLAT
                                                                            through the chassis
                                                  9inlb
                                                                            open hole first before
                       2   E5063-66610                                      connecting to A10
                                                                            Board.
1 2 3 4 5

INSTALL ANALOG MOTHERBOARD                                                      a80          Rev. A
                                          Use T-384186 to hold Angle        E5061-01207      2


                                          Stopper




                                                                  3    0515-0430 (2ea)
                                                                         M3L6 PAN          9inlb

           Cables are divided with thin groups                  Pull and push on the cables while
      1                                                         tightening screw
           to be flat and temporary clamp with
           Jig (T-384163) to positioning its location.

1 2 3

INSTALL ANGLE                                                                        a90           Rev. A
        1
     T-384163

    Remove jig after fixed the
    plate to chassis.


                                 Attention: Ensure cable do not squeeze by plate
1

ANGLE ASSEMBLY INSPECTION                                                          b10   Rev. A
                                  E5071-61628 (2ea)
FAN SUB-ASSEMBLY              1      FAN ASSY       Middle Speed

                                  Route wire from fan as below




                   Left Fan                      Right Fan

1

FAN ASSEMBLY (1)                                                   b20   Rev. A
  Standoff is on
upper left hand side




                                             0361-1881 8ea
                                         2     Push Rivet
                                               P4080-W



Note:
Ensure Fan Direction
is correct




                       1   E5061-01223
1 2

FAN ASSEMBLY (2)                             b30       Rev. A
                                                  0460-0169 3ea
                                              1       Tape
  1400-0249
                   2
  Cable Tie                                       Pull both wires before
                                                  paste on tape




                                                               BAD Sample
                                                               Note: Make sure
                                                               no gap! Tape must
                                                               stick properly.




                   Tie the wire with cable               Good Sample
                   tie as showed in picture
                   and ensure wire is push
1 2                inward

FAN ASSEMBLY (3)                                                  b40      Rev. A
                   ATTN:
                   Excess tape is NOT allow!




                                               Cut it   1




1

FAN ASSEMBLY (4)                                            b50   Rev. A
                   1   Connect the Fan
                       Cable (2 connector)




                              1400-0249
                         2    Cable Tie
                                             0515-1946 (6ea)
                                                               3
                          Push these wires     M3L6 Flat
                          underneath             9inlb
                          of chassis
1 2 3

FAN INSTALLATION                                         b60       Rev. A
          0950-4989     1                  E5070-87103
                                 2
         Power Supply                      Caution Label




                                Remove Hex screw
                            3
                                 and washers (2ea)

                                Attention!
                                Avoid washer from
                                drop into power supply




1 2 3

REMOVE HEX SCREWS                    b70           Rev. A
   Fix gasket with                     1         E5061-07003
   0515-0430 at this
   corner, remove it
   after assembled
   gasket
   Note: Alignment of
   the gasket




                                           Reinsert Hex screws
                                   2
                                            and washers (2ea)
                                                    6inlb




1 2

INSTALL GASKET ONTO POWER SUPPLY           b80         Rev. A
                                                               Connect cable
                                                        5
 Previous assembly     1                                    (Previous Assembly)
 Attention!                                                       Note:
 Ensure Gasket is                                                 Small cable is route
 not fold                                                         under the big cable.




                       2
          0515-1946 (3ea)
            M3L6FLAT
                    9inlb           3     4   0515-1946 (2ea)
                                                M3L6FLAT
                            3050-2247 (2ea)
                                                 9inlb
                               WASHER
1 2 3 4 5

INSTALL POWER SUPPLY                                               c10         Rev. A
                     5022-1190   1




1 2

INSTALL GASKET AT FRONT FRAME        c20   Rev. A
                                 21 inlb
                               0515-2113 (7ea)
                           2
                                 M4L8 PAN
Attention!             4

Follow the sequence
for screw tightening   3



                       2


                       1

                                                                          7


                                                                          6




                                   2                                      5



                                                 1

                                                     3               14inlb
                                                         1   0515-1382 (3ea)
1 2                                                            M3.5L6 Flat

ATTACH FRONT FRAME                                                  c30        Rev. A
                                                               CHECK:
            Left Arm                               Right Arm   Make sure that the screws are
                                                               not protruding out. If they are,
                                                               add washers and re-tighten till
                                                               there are no protrusions at all.



                                 1

Note: Fan side                 21 inlb

                       Attach T-384162, Cart arm




1

ATTACH CART ARM                                                           c40          Rev. A
  E5061-66651     1

                             ATTN:
                             Re-slot the A51 board for 3 times
                             before fasten with washers and Nut.

                             Re-slot x 3
                              2190-0054
                                              2
                                Qty: 2


                                                                             2950-0054
                                                                      3
                                                                               Qty: 2

                                                                   Use T-384165 Protective Jig
                                                                   5/8 Torque box
                                                                   30.4 inlb


1 2 3

DISPLAY BOARD ASSEMBLY (1)                                                      c50        Rev. A
      0515-0430 (2ea)
        M3L6 PAN             1




1

DISPLAY BOARD ASSEMBLY (2)       c60   Rev. A
                  E5061-66653    1




              E5061-07004    2
               GASKET



1 2

ATTACH GASKET TO I/O BOARD           c70   Rev. A
          Previous assy   1




              2
        0515-0430 (2ea)    9inlb
1 2       M3L6 PAN

INSTALL DISPLAY AND I/O CONTROL BOARD   c80   Rev. A
                                                                      1         E5061-00208




                        9inlb
                     0515-1946 (7ea)                           2190-0102 (3ea)
                                     2                   3
                       M3L6 Flat                                  WASHER
                                                                Use T-384165 Protective Jig
                                         4   2950-0035 (3ea)    9/16 Torque box
1 2 3 4                                           NUT           30.4 inlb

INSTALL REAR COVER                                                        c90          Rev. A
                                               ATTN:
                                               Confirm the FAN is
                  E5061-62180                  not block by cable
                                   1
               Tested CPU Module




                                           3                           2

                                                             0515-1946 (3ea)
                                                         2
                                       1
                                                                M3L6 Flat
                                                                9inlb

                                                              Follow fastening sequence




1 2

INSTALL CPU MODULE (1)                                                         d10        Rev. A
                                    E5061-01230   4   3       E5061-01235


                             9inlb
                             0515-0430
                         2   M3L6 PAN




                                                                                0515-1946 (4ea)
                                                                            5
                                                                                  M3L6 Flat
                                                                                   9inlb



                                                          1
                                                              0515-0430 (2ea)
                                                                M3L6 PAN
                                                               9inlb


1 2 3 4 5

INSTALL CPU MODULE (2)                                                           d20        Rev. A
                                         ATTN:
                                         Use E5061-01242.
                                     1   Perform slot in and out lightly for 3
                                         times to ensure no stuck issue.




1

HDD BRACKET INSERTION VERIFICATION                                               d30   Rev. A
 SSD Sub-Assembly
                                 1   0950-5605




                                         3       0515-2146 (4ea)
                                                   M3L4 FLAT

        E5061-01242          2                    3.5inlb




1 2 3

REMOVABLE SSD ASSEMBLY (1)                                         d40   Rev. D
                                            7124-0442
                                               Qty 2
                                   (Wording No = "5" at both ends)         1400-0249
                                                                     5
                                                                             Qty 2
                   1400-0249   2          3




     E5061-61614     1




                                     8121-1710      4
1 2 3 4 5

REMOVABLE SSD ASSEMBLY (2)                                           d50        Rev. A
                Slide the Sub-Assembly
                                         1   0515-0430 (2ea)
                SSD slowly into the
                guided rail                    M3L6 PAN
                                              9inlb




1

INSTALL REMOVABLE SSD                                 d60      Rev. A
                                          3   Connect SSD
 Connect cables to                            cables to CPU
 Power supply and
   CPU Module
            2

 Note:
 Small cable is route
 under the big cable.




                        1   E5061-61634

1 2 3

CABLE CONNECTION                                d70           Rev. A
                              1) Ensure yellow color
    Fix POWER SUPPLY cables   isn't tied up together
                              with the cable tie
     1400-0493 (2ea)
       CABLE TIE              2) Cables must be
                              pushed toward PSU
                1
                              when tie up.



                                                                     1400-0493
                                                                    CABLE TIE




                                    NOTE:
                                    Make sure wires cable are
                                    lower than the top of PSU to
                                    avoid being hit by cover when
1                                   cover up.

INSTALL CABLE TIE                                                         d80    Rev. A
Paste "1" label on both                                 E5061-61613 
                                                   2b
end of the cable                                            Cable

        7124-0438 (2ea)                                 7124-0439 (2ea)
                              1a                   2a
        Label + "1"-"1"                                 Label + "2"-"2"
        E5061-61613                                     Paste "2" label on both
                              1b
            Cable                                       end of the cable




              Connect
                          3
               (x4)
                                   1       2



                                       1       2




1 2 3

INSTALL CABLE (1)                                              d90         Rev. A
                    1       E5061-61652



                        2     1400-1334



                    Steps:
                    1) Connect the cable to J18 port on the CPU board
                    2) Paste a cable clamp on the sidewall of the PSU as
                    the picture.
                    3) Clamp the cable properly and run through under the
                    bar properly then tie the cable with other cables
                    together with a cable tie 1400-0249. (refer to page f30)




1 2

INSTALL CABLE (2)                                            e10         Rev. A
                                                                          1. Check pins for any damage
                     1     E5063-62001                                    2. Make sure all gold pin were
                                                                    4
                                                                              covered with lubricant




                                   Apply Lubricant to
                                   connector of Analog module

                                    2      6040-1413
                                                                              Use jig with Q-Tip Swab
                                                                3            to distribute the Lubricant
                                                                         (Note: Move up & down for 3times)

                                                                          Jig: T-385245
                                                                        (with Q-Tip Swab)




APPLY LUBRICANT TO A1 MODULE                                                                e15        Rev. B
                                           Check both LED is at this location
                                       2
                                                (On top of connectors)



          Previous assy     1

 ATTN:
 1. Re-slot the A1 board for 3 times
 before fasten with screw.



1 2

INSTALL A1 MODULE (1)                                          e20         Rev. A
                        0515-2044 (2ea)
                                          1
                           M4L8 Flat
                         21inlb


                                                  0515-1946 (3ea)
                                              2
                                                     M3L6 Flat
                                                    9inlb

1 2

INSTALL A1 MODULE (2)                                               e30   Rev. A
           Install Front sub-assy    1
                E5063-64901




                         2

          Connect flat cable from
          Front Panel Ass'y to CPU
          Module

1 2

INSTALL FRONT PANEL & CONNECT FLAT CABLE   e40   Rev. A
 Connect page e10 assembly
 cable into front frame sub-
 assembly connector              2                                     Clamp the cable
                                                                   3   with cable clamps




                                          Place Front frame Sub-
                                      1
                                          assembly to Chassis
1 2 3

CONNECT CABLE TO FRONT SUB-ASSEMBLY                                          e50           Rev. A
             0515-1382 (4ea)
               M3.5L6 Flat
              14inlb       1




1

INSTALL FRONT PANEL (1)        e60   Rev. A
        0515-1382 (3ea)
          M3.5L6 Flat
        14inlb            1




1

INSTALL FRONT PANEL (2)       e70   Rev. A
                 Before




                          1   04191-08000




1

INSTALL GASKET                              e80   Rev. A
CHECK:
Remember to remove the
protective sheet before
pasting the front overlay!
                                                                                   2     5188-4479

                                                                                        2 inlbs
                                                                                        (1.27mm Allen Key)
                                                                                   Instruction:
                                                                                   - Tighten 2qty set-screws
                                                                                   - One of the set-screw must
                                                                                   tighten on flat surface on the
                                                                                   rotary knob.




                        Use jig (T-384166 ) to align front
                        overlay when pasting it to front panel
                                                                 1   E5063-00201
1 2 3

ATTACH FRONT OVERLAY AND RPG KNOB                                                              e90         Rev. D
                                          1   E5061-01219




                                                            2   0515-0430 (2 ea)

                                                                  9inlb




                    1401-0247 (2ea)   3
1 2

INSTALL ANGLE BAR                                               f10         Rev. A
         1   Route cable along side wall first.

                                                  2   Check connection




1 2

CHECK CABLE ROUTING                                    f20       Rev. A
                              1400-0249 (4 ea)
                                CABLE TIE          2
                                                              1   1400-0493 (1ea)
                                                                  CABLE TIE




1 2 3              3   Use Air Gun to blow dust on the unit

ATTACH CABLE TIE                                                      f30           Rev. A
    E5061-60007     1




          0515-1402 (4ea)   2
           M3.5L8 PAN
                                3   1401-0448 (4ea)
                  14inlb
1 2 3

INSTALL COVER                                         f40   Rev. D
                                                        BACKWARD
                              FORWARD




                          1
    Turn the unit 4 Rounds, 2 X Forward (2x 360 deg )
    & 2 X Backward (2x360 Deg ) to determine any
    loose parts inside unit.




1

CHECK FOR LOOSE PARTS                                              f60   Rev. A
 NOTE: Parts required to be kitted to complete assembly after Final Test.
                                           5021-2840
                                                                       Part Number         Description       Quantity
                                                                     1. E5100-40002    Rear Foot                4
E5100-40002       0515-1402                                          2. 0515-1402      Screw                    4
                                                       1460-1345
                                                                     3. 1460-1345      Tilt Stand               2
                                                                     4. 5021-2840      Key Lock                 4
                                            5041-9167
0515-2049                                                            5. 5041-9167      Bottom Foot              4
                                                                     6. 0515-2049      Screw                    2
      E5061-24001       E4400-20725
                                                                     7. E4400-20725    Outer Retainer           2
                                            E4400-00015              8. N6705-60003    Inner Handler Strap      1
                        N6705-60002                                  9. N6705-60002    Outer Handler Strap      1
                                                                     10. E5061-24001   Inner Retainer           2
                                                                     11. E4400-00015   Ground Spring            2

                         N6705-60003                                 12. E4400-40018   End Cap                  2
                                                                     13.5041-9173      Side Trim                2



       E4400-40018


PART KITTING                                                                                        f70        Rev. A
    E5063A

Front Panel Assembly




                       Rev.
                              2   E5071-01241




              0950-5396   1              3
                                    0515-0430 (2ea)
                                    T10 M3L6 PAN
                                    9 inlb
1 2 3

INSTALL DRIVER BRACKET                       a50      Rev. A
                                    1   E5061-61653




        E5061-61654   2




                            3

                          Connect


1 2 3

INSTALL WIRES                                         a60   Rev. A
                      2   Previous Assembly

                                                      1400-1334
                                                  4
                                                        Qty 4




    0515-1946 (2ea)
                          3
    T10 M3L6 PAN
    9 inlb




                      LCD Sub-assembly        1
                        E5061-60112
1 2 3 4

ASSEMBLE LCD SUB ASSEMBLY                             a70         Rev. A
                                Note: Wire routing condition




                    2   Clamp




                                             Connect     1

1 2

INSTALL WIRE ASSY                                              a80   Rev. A
                 0363-0170     2                                    Open to outside

                                                        17segment




                                   17segment

                 Open to outside




                                   ATTN:                     1      E5063-00202
                                   Put on Front Panel
                                   Assembly Jig (T-384161)
1 2

INSTALL GASKET                                                            a90         Rev. A
           E5061-25001
                            1
                                                                 Align chamfered corners
       01690-41901      2



      E5063-66652       3
                                       Align chamfered corners




                     0515-0430 (2ea)
                4      M3L6 PAN
                        9inlb
1 2 3 4

ASSEMBLE POWER SWITCH                                                 b10         Rev. A
         E5063-40001   2


  Blow away dust              1
  from the keypad
  contact point            Previous Assembly




1 2

INSTALL KEYPAD (1)                   b20       Rev. A
                                  Carefully Bend the wire to
                                  the right side. Avoid cable
                                  being screwed on left side.




                1   E5063-66652    Use Cutter to cut the joint

1

TRIM KEYBOARD                                              b30   Rev. A
                                         1            12
                                                                        11               10




                                                                   13
                                     2           14
                                                                                     9




                                 3
                                             4                 5                 8



                                                           6
                                                                             7




     Pull 14 points of
     projection pin by pliers.
1

INSTALL KEYPAD (2)                                                                            b40   Rev. A
                0515-0430 (9ea)   1
                T10 M3L6 PAN

               9 inlb




1

INSTALL KEYPAD (3)                    b50   Rev. A
                                0515-0430 (2ea)
                                                        2
                                T10 M3L6 PAN
                                      9 inlb



        Push sufficiently to ensure
        connector is fully insert




                                                    1

                                               E5063-66652
1 2

INSTALL USB BOARD                                            b60   Rev. A
                                Connect

                                  3

                                          2                              0515-0430 (4ea)
                                                                 2
                                                                         T10 M3L6 PAN
                                                                         9 inlb
                                                                                    4




                                      1




                                                                     3
        CHECK:
        Remember to remove
        the protective sheet
        before installing the                  1
        LCD sub-assembly!!
                                              LCD sub-assembly
1 2 3

INSTALL LCD SUB ASSEMBLY                                                           b70     Rev. A
                                     2
                                                        1
                                  Clamp (Qty 3)



                            Connect E5061-61627   1
1 2

CONNECT WIRE AND CLAMP IT                             b80   Rev. A
                 Route wire pass under E5061-61654   1




                                                              2     Connect




                                                             Hide the wire under
                                                         3
                                                             the PCA board




1 2 3

WIRE ASSEMBLY ROUTING                                         b90         Rev. A
                                1     E5070-61699

                                    Connect "Display End"
                                    part of cable to the LCD
                                    sub-assembly




1

CONNECT LCD DISPLAY CABLE (1)               c10        Rev. A
                                                    ATTN:
                                                    Use pliers to flatten the
                                                    cable clamps before
                                                    torqueing the screws.

                                                          0515-5711(2ea)
                                                     2    T20 M4L4 PAN
                                                           9 inlb




                                      Cable clamp
                                      direction

                            Cable clamp
                            direction

                                                                                1         Previous assy


1 2

TIGHTEN LCD DISPLAY CABLE                                                           c20           Rev. A
                                2   Connect




                                              1         Previous assy




1 2

CONNECT LCD DISPLAY CABLE (2)                     c30           Rev. A
                                   Tie both cables
                                   E5070-61699 &
                                   E5061-61627 together
                               1   1400-0249




    Make sure the cables
    tied are above the line.




1

TIE UP CABLES                                    c40      Rev. A
                  Check all cable connections!



                                                 GOOD   NO GOOD


  GOOD         NO GOOD                                             GOOD     NO GOOD




GOOD           NO GOOD




                                                                     GOOD

                                                         Connect
  GOOD         NO GOOD
                               GOOD         NO GOOD                  NO GOOD
 CABLE CONNECTION INSPECTION                                        c50        Rev. A
                                      Guide points

                       1400-1391
                   3
                         Qty 2




 E5063-00603   1
                                       2

                                   1400-3156
                                     Qty 2
1 2 3

ATTACH HARDWARES                     c60        Rev. A
                                            3      1400-3415
                                                                    Align here
          Open to outside

            7segment
                                                  Open to outside
        7segment




                   4                            0515-1974 (2ea) 2                          Open to outside
                                                  M2.5 L4 PAN
              8160-1716
                                                   5 inlb
              Qty 3
                                                                                               25 segment
ATTN:
Make sure the gasket
hooks over the edge
of the sheet metal                                                               1         0960-2972
1 2 3 4

INSTALL TOUCH SCREEN CTRL BOARD, GASKET & FLAT CABLE CLAMP                           c70          Rev. A
                            Insert it to the top hole




                                                        2   Pull the it out from the bottom hole




              E5061-61651    1


1 2

ROUTE CABLE                                                                   c80          Rev. A
                1   Connect


                2   Connect




1 2

CONNECT CABLE       c90       Rev. A
                    9 inlb
                   0515-0430(6ea)
               2
                    T10 M3L6 PAN




              Previous assy   1


1 2

CLOSE COVER                         d10   Rev. A
                        Connect   1




1

INSTALL DISPLAY CABLE                 d20   Rev. A
     1                       2
                                 E5061-61631   1

          Connect
                                  7



     3                       4




     5                       6




                     Clamp
1

INSTALL FLAT CABLE                                 d30   Rev. A



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