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manual-5989-1682EN


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                                     Increase Automotive ECU Test Throughput
                                     Application Note 1505




Description                                 DC Power Input                            Communication Interface
The automobile electrical
                                            VBattery                                  CAN bus
system is poorly regulated and
subject to frequent dips and                Static Analog Inputs                      Static Digital Drive Ouputs
overshoots. Voltage can range               VBattery sense                            Fuel pump
from 11 to 15 volts under                   Engine temperature                        Check engine light
normal conditions and from                  Air temperature                           A/C cutout relay
8 to 24 volts under transient
                                            Manifold Absolute Pressure (MAP)          Fan relay
starting and running conditions.
                                            Mass air flow rate                        EGR solenoid
As a result, voltage margin
testing is a necessary part of              Exhaust oxygen (Lambda)                   Purge canister solenoid
testing Engine Control Units                Throttle position                         Diagnostics code readout
(ECUs) to verify proper opera-              Dynamic Analog Inputs                     Dynamic Digital Driver Outputs
tion and tolerance for extreme
                                            Engine knock                              Fuel injectors
bias voltage conditions.
                                                                                      Ignition coils

Problem                                     Static Digital (or Switched) Inputs       Static Analog Outputs
Every second of test time counts            Ignition switch: off, acc., on, crank     Regulated voltages or currents for sensors
in the competitive automotive               Acc. on/off; A/C, heater, brake, lights
electronics marketplace. Testing
                                            Throttle idle position
at multiple bias voltage levels is
                                            Diagnostic mode
a necessary, but time consuming
part of ECU testing. Most system            Dynamic Digital (or Pulsed) Inputs        Dynamic Analog Outputs
DC sources available require                Vehicle speed                             Idle speed control servo
significant time to change and              Camshaft/engine speed
settle to a new output setting,
                                            Camshaft/engine position
adding several seconds to the
overall test time.                   Figure 1. ECU Inputs and Outputs

Solution
Agilent Technologies N6700           



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