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LED Production Test Using the Keysight B2911A 5990-7140EN c20130107 [5]


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LED Production Test Using the
Agilent B2900A Series of SMUs

Technical Overview


Agilent B2901/02/11/12A Precision Source/Measure Unit
   Agilent B2901A Precision SMU, 1ch, 100 fA resolution, 210 V, 3 A DC/10.5 A pulse
   Agilent B2902A Precision SMU, 2ch, 100 fA resolution, 210 V, 3 A DC/10.5 A pulse
   Agilent B2911A Precision SMU, 1ch, 10 fA resolution, 210 V, 3 A DC/10.5 A pulse
   Agilent B2912A Precision SMU. 2ch, 10 fA resolution, 210 V, 3 A DC/10.5 A pulse




Introduction                              both voltage and current. They cover
                                          currents from 10 fA to 3 A (DC)/10.5 A
Numerous emerging light emitting          (pulse) and voltages from 100 nV to
diode (LED) applications have created     210 V. In addition to these compre-
a demand for LEDs with higher quality     hensive measurement capabilities,
and reliability. Testing that is both     the B2900A Series of SMUs pos-
more accurate and faster and that         sesses high throughput that reduces
permits quicker sorting is therefore      test times. The B2900A Series of
required for both on-wafer devices        SMUs also has many features that
during fabrication and for packaged       make it well-adapted for production
devices during final test.                test, such as pass/fail binning, a
                                          digital I/O interface for handler
Both electrical and optical tests are     control, and code compatibility with
typically performed on LEDs. The          standard single and dual channel
Agilent B2901/02/11/12A Precision         SMU products.
Source/Measure Unit is the best
solution for all electric tests such as   This technical overview focuses on
a forward voltage test (VF), a leakage    the electrical testing of LEDs in pro-
current test (IR) and a breakdown         duction. If you need to perform optical
voltage test (VBR). In addition, it can   tests in addition to electric tests, then
be used to provide forward current        dual-channel models of the B2900A
bias during optical test.                 Series of SMUs can be used. The
                                          dual-channel models of the B2900A
The B2900A Series of SMUs is a            Series of SMUs permit one channel
compact and cost-effective benchtop       to measure photo diode current while
Source/Measure Unit (SMU) with            the other channel drives the LED.
the capability to source and measure
Easy production test                     Program memory                                For tests that utilize lots of repeated
                                                                                       code (such as subroutines), program
system configuration                     improves throughput                           memory can dramatically reduce test
Figure 1 shows a conceptual diagram      Fast test times are essential to              times. Of course, programs can be
of a system based on the B2900A          maximize throughput and maintain              saved to or loaded from any attached
Series of SMUs for production LED        high levels of factory productivity.          USB flash memory device (please see
electric test. The widely available      Besides possessing fast intrinsic             Figure 2).
banana style terminals of the B2900A     measurement speed, the B2900A
Series of SMUs greatly simplify the      Series of SMUs has a program                  The B2900A Series of SMUs also has
test system configuration. As will be    memory function that can be used to           a data buffer on each SMU channel
discussed later, in most production      improve production test throughput.           that can hold up to 100,000 data
testing measurement results are          Program memory allows you to store            points. This enables you to transfer
compared with pre-defined limits and     long strings of SCPI command lines            all the data in the buffer at once after
pass/fail judgments are made. Output     once into the volatile memory of the          a series of measurements have com-
signals from the GPIO port of the        B2900A Series of SMUs and then                pleted instead of having to transfer
B2900A Series of SMUs can be used        recall those strings multiple times           data after every measurement. One
to communicate with the component        while the program is executing using          way to use this to improve throughput
handler to sort devices based on the     a single SCPI command. By storing             would be to have the B2900A Series
pass/fail criteria.                      the command strings in memory, the            of SMUs send measurement data to a
                                         time that would have been spent               PC while a component handler places
The B2900A Series of SMUs supports       sending those same commands over              a new device on a DUT interface.
several communication protocols,         a communication bus is eliminated.
GPIB, USB and LAN, and these can
be used with both SCPI and IVI-COM
drivers. SCPI is an industry-standard                                               High force                    DUT interface
command set for basic instruments
with a uniform structure that supports                                                            Test
                                                                                                  leads
a common set of commands. The
SCPI command set of the B2900A                             GPIB
Series of SMUs not only supports its                       LAN                       Low force
advanced features but also general-                        USB            GPIO                            Mechanical
purpose SMU commands (such as                                                                             connection
those used by the Keithley 2400) to
simplify test program migration. In                                                      Component handler
addition, the IVI-COM drivers for the
B2900A Series of SMUs work in a
variety of programming environments      Figure 1. Example test system configuration for a packaged device using the B2900A
and languages, so you can develop        Series of SMUs
programs without having to use
low-level commands.
                                                                            Store                    Breakdown voltage test
                                                                                                   Leakage current test
                                                                                                 Forward voltage test

                                                Store/Load
                                                                    Program memory
                                                                                           SCPI command line strings




                                         Figure 2. Program memory allows strings of SCPI commands to be stored for later execution


                                                              2
Multiple pass/fail                                                                              Characteristics of
judgment modes                                                                                  forward direction LEDs
In production test, a limit test func-
                                                     IF                                         Characteristics of
tion is generally used to eliminate
                                                                                                reverse direction LEDs
defective devices through a pass/fail
judgment based on pre-defined limits.                                              SMU reaches compliance status
Recognizing that there are a variety of
pass/fail limit scenarios, the B2900A
                                                                     VF VComp
Series of SMUs supports two modes:                    PASS                                FAIL
Compliance mode and Limit mode
                                          Figure 3. Example showing how the Compliance mode's pass/fail test capability can be
(up to 12 binning limits possible).
                                          used to determine LED polarity

Compliance mode utilizes the intrinsic
compliance feature of the B2900A
Series of SMUs that allows a limit                                                      Characteristics of the device
to be placed on voltage or current                                                      which passes in Limit Test
                                                     IF
output to prevent device damage.
                                                                                        Characteristics of the device
When the SMU's output reaches the
                                                                                        which fails in Limit Test
limit value during a measurement it is
in compliance status. If Compliance                        VLow VF VHigh VF             FAIL
mode is enabled, then the test fails
when the SMU reaches compliance                           PASS
status. One possible use of this
                                          Figure 4. Example showing how the Limit mode's pass/fail test capability can be applied
feature is to determine the polarity
                                          to an LED forward voltage test
of LEDs (please see Figure 3).

Limit mode is usually used to deter-
mine if a device parameter is within                          PASS
specified low and high limits. When                           FAIL          Low1 Low2 High2 High1
Limit mode is enabled the B2900A                                           A    B    C     D      E
Series of SMUs makes a Pass/Fail                           Limit 1                                                 Measurement
judgment based on whether or not                                                                                   parameter
the measured value is within speci-                        Limit 2
fied low and high limits (please see                 Bit pattern         100      010     000      001     011
Figure 4). A typical use of this mode
is to perform grading and sorting. For             If a device fails the Limit 1 tests, it will be sorted into bins A or E.
                                                   For devices that pass the Limit 1 tests, the Limit 2 tests will be performed.
example, using two binning limits                  If a device then fails the Limit 2 tests, it will be sorted into bins B or D.
in Limit mode it is possible to sort               Devices that pass all of these tests will be sorted into bin C.
devices into five classes (please see
Figure 5).                                Figure 5. Example showing how to sort devices into five classes using two limit tests

After performing pass/fail testing
with these modes, you can view
the results on the wide QVGA LCD
display of the B2900A Series of
SMUs. In addition, you can program
the B2900A Series of SMUs to output
specified Pass/Fail bit patterns
through the GPIO port to other
equipment such as handlers for
component binning.


                                                                 3
Production LED test                                           Start                   Summary
flow example                                                                          The Agilent B2901/02/11/12A
                                             Store SCPI command line strings
Figure 6 shows a simplified flow for                                                  Precision Source/Measure Unit is
                                                 to the program memory
production LED testing. Before begin-                                                 the best solution for the production
ning the actual testing, it is good            Forward voltage test                   testing of LEDs and other devices.
practice to store repeated operations                                                 The B2900A Series of SMUs pos-
into the program memory of the                   IF           1. Force current IF     sesses high throughput, which
B2900A Series of SMUs (such as the
                                                              2. Measure voltage VF   greatly reduces test times. In addi-
forward voltage test in this example).                   VF
                                                                                      tion, the program memory function
After this test pre-loading has been                                                  of the B2900A Series of SMUs allows
performed and the stored program                                                      the test throughput to be improved
has been run, the B2900A Series of                    RUN stored program              even more. The B2900A Series of
SMUs waits for a Start of Test (SOT)                                                  SMUs also provides useful features
                                                         Wait for SOT                 for production test such as pass/fail
trigger from the component handler.
Once the LED is in-place, the handler                    Measurement
                                                                                      decision-making, a digital I/O inter-
sends an SOT trigger signal to the                                                    face for handler control, and program
B2900A Series of SMUs to inform it                Output pass/Fail pattern            compatibility with standard single and
that testing can begin. The B2900A                                                    dual channel SMU products.
                                                          Output EOT
Series of SMUs first makes a mea-
surement using the programs stored                                                    The B2900A Series of SMUs is
                                               Yes         Another                    equipped with popular banana
in program memory and displays                             device?
the Pass/Fail testing result. Then,                                                   style terminals that make it easy to
                                                          No                          connect to other instruments in a
the B2900A Series of SMUs sends a
                                                             End                      production test system. Both SCPI
specified Pass/Fail bit pattern and
an End of Test (EOT) signal to the                                                    commands and IVI-COM drivers are
                                         Figure 6. LED production test flow example   available for the B2900A Series of
component handler and stores the         using the B2900A Series of SMUs
test data to the PC. This procedure is                                                SMUs for remote control using the
then repeated until all of the devices                                                GPIB, USB or LAN communication
have been tested.                                                                     protocols.

                                                                                      Its wide current and voltage measure-
                                                                                      ment ranges (from 10 fA/100 nV to
                                                                                      10.5 A/210 V) provide superior
                                                                                      measurement performance and allow
                                                                                      you to test devices more accurately
                                                                                      and easily than ever before.

                                                                                      For more detailed information on the
                                                                                      various models of the B2900A Series
                                                                                      of SMUs, please refer to the data
                                                                                      sheet of the B2900A Series of SMUs
                                                                                      (5990-7009EN).




                                                               4
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