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Resistor Production Test Using the Keysight B2911A 5990-7141EN c20130107 [5]


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Resistor Production Test Using the
Agilent B2900A Series of SMUs
Technical Overview


Agilent B2901/02/11/12A Precision Source/Measure Unit
   Agilent B2901A Precision SMU, 1ch, 100 fA resolution, 210 V, 3 A DC/10.5 A pulse
   Agilent B2902A Precision SMU, 2ch, 100 fA resolution, 210 V, 3 A DC/10.5 A pulse
   Agilent B2911A Precision SMU, 1ch, 10 fA resolution, 210 V, 3 A DC/10.5 A pulse
   Agilent B2912A Precision SMU. 2ch, 10 fA resolution, 210 V, 3 A DC/10.5 A pulse




Introduction                                 of SMUs has the ability to perform
                                             DC measurements as well as pulsed
To ensure compliance with manufac-           measurements in order to prevent
turing specifications, DC testing must       device self-heating from distorting the
be performed on resistors after final        measurement results. In addition to
assembly. The reliability of this test-      these comprehensive measurement
ing is important to guarantee product        capabilities, the B2900A Series of
quality. In addition, it is also essential   SMUs possesses high throughput
to perform the tests quickly to keep         that reduces test times. The B2900A
the production throughput high.              Series of SMUs also has many
                                             features that make it well-adapted
The Agilent B2901/02/11/12A                  for production test, such as pass/
Precision Source/Measure Unit meets          fail binning, a digital I/O interface for
all of these requirements, making it the     handler control, and code compat-
best solution for resistor production        ibility with standard single and dual
test. It is a compact and cost-effective     channel SMU products.
bench-top Source/Measure Unit
(SMU) with the capability to source          This technical overview presents
and measure both voltage and current.        examples that illustrate how the
They cover currents from 10 fA to 3 A        B2900A Series of SMUs can be used
(DC)/10.5 A (pulse) and voltages from        for resistor production test.
100 nV to 210 V. The B2900A Series
Easy production test
                                                                                        High force                DUT interface
system configuration
                                                                                                     Test
Figure 1 shows a conceptual diagram                                                                  leads
of a system based on the B2900A
Series of SMUs for production                                GPIB
resistor test. The widely available                          LAN                        Low force
banana style terminals of the B2900A                         USB             GPIO                            Mechanical
Series of SMUs greatly simplify the                                                                          connection
test system configuration. As will be
discussed later, in most production                                                         Component handler
testing measurement results are
compared with pre-defined limits and
pass/fail judgments are made. Output     Figure 1. Example test system configuration using the B2900A Series of SMUs
signals from the GPIO port of the
B2900A Series of SMUs can be used
to communicate with the component
                                           B2901/02/11/12A                                B2901/02/11/12A
handler to sort devices based on the
                                                                                                                    RLead
pass/fail criteria.
                                            High force                          IMeas       High force                            IMeas
                                                                    RLead
The B2900A Series of SMUs supports          High sense                                      High sense                            A
both 2-wire connection and 4-wire
                                                    VMeas           VSet        RDUT                   VMeas       VSet           RDUT
connections. A basic 2-wire connec-
tion is commonly used for standard          Low sense                                       Low sense                             B
resistance measurements, while a                                    RLead
4-wire connection is required for           Low force                                       Low force
low resistance measurements to
eliminate the residual lead resistance          a) 2-wire connection                                 b) 4-wire connection
(please see Figure 2).
                                         Figure 2. A 4-wire connection eliminates the measurement error caused by residual lead
The B2900A Series of SMUs supports       resistance
several communication protocols,
GPIB, USB and LAN, and these can
be used with both SCPI and IVI-COM
drivers. SCPI is an industry-standard
command set for basic instruments
with a uniform structure that supports
a common set of commands. The
SCPI command set of the B2900A
Series of SMUs not only supports its
advanced features but also general-
purpose SMU commands (such as
those used by the Keithley 2400) to
simplify test program migration. In
addition, the IVI-COM drivers for the
B2900A Series of SMUs work in a
variety of programming environments
and languages, so you can develop
programs without having to use
low-level commands.




                                                             2
Program memory                               judgment based on pre-defined limits.                         Limit mode is usually used to deter-
                                             Recognizing that there are a variety of                       mine if a device parameter is within
improves throughput                          pass/fail limit scenarios, the B2900A                         specified low and high limits. When
Fast test times are essential to             Series of SMUs supports two modes:                            Limit mode is enabled the B2900A
maximize throughput and maintain             Compliance mode and Limit mode                                Series of SMUs makes a Pass/Fail
high levels of factory productivity.         (up to 12 binning limits possible).                           judgment based on whether or not
Besides possessing fast intrinsic                                                                          the measured value is within speci-
measurement speed, the B2900A                Compliance mode utilizes the intrinsic                        fied low and high limits. A typical use
Series of SMUs has a program                 compliance feature of the B2900A                              of this mode is to perform grading
memory function that can be used to          Series of SMUs that allows a limit                            and sorting (please see Figure 4).
improve production test throughput.          to be placed on voltage or current
Program memory allows you to store           output to prevent device damage.                              After performing pass/fail testing
long strings of SCPI command lines           When the SMU's output reaches the                             with these modes, you can view
once into the volatile memory of the         limit value during a measurement it is                        the results on the wide QVGA LCD
B2900A Series of SMUs and then               in compliance status. If Compliance                           display of the B2900A Series of
recall those strings multiple times          mode is enabled, then the test fails                          SMUs. In addition, you can program
while the program is executing using         when the SMU reaches compliance                               the B2900A Series of SMUs to output
a single SCPI command. By storing            status. One possible use of this                              specified Pass/Fail bit patterns
the command strings in memory, the           feature is to determine the polarity                          through the GPIO port to other
time that would have been spent              of nonsymmetrical devices such as                             equipment such as handlers for
sending those same commands over             diodes.                                                       component binning.
a communication bus is eliminated.
For tests that utilize lots of repeated
code (such as subroutines), program
                                                                                                Store
memory can dramatically reduce test                                                                                        Voltage coefficient test
times. Of course, programs can be
                                                                                                                        Resistance measurement
saved to or loaded from any attached
USB flash memory device (please see
                                                       Store/Load                                                    SCPI command line strings
Figure 3).
                                                                                   Program memory

The B2900A Series of SMUs also has
a data buffer on each SMU channel
that can hold up to 100,000 data
points. This enables you to transfer
all the data in the buffer at once after
a series of measurements have com-           Figure 3. Program memory allows strings of SCPI commands to be stored for later execution
pleted instead of having to transfer
data after every measurement. One
way to use this to improve throughput                                                         Limit 1
would be to have the B2900A Series
of SMUs send measurement data to a                                                            Limit 2
PC while a component handler places                                                           Limit 3
a new device on a DUT interface.
                                                                                           Very good             Good             Average
Multiple pass/fail                                                              RDUT                                                                  RDUT
judgment modes
In production test, a limit test func-                   Limit 2 PASS                                                                     FAIL
tion is generally used to eliminate
                                             Figure 4. Example showing how Limit mode's pass/fail test capability can be applied to a
defective devices through a pass/fail      Figure 4. Example showing how Limit mode's pass/fail test capability can be applied to a resistance measurement
                                             resistance measurement




                                                                         3
Production resistor test                                        component handler. Once the resistor    Summary
                                                                is in-place, the handler sends an SOT
flow example                                                    trigger signal to the B2900A Series     The Agilent B2901/02/11/12A
Figure 5 shows a simplified flow for                            of SMUs to inform it that testing can   Precision Source/Measure Unit is
production resistor testing. Before                             begin. The B2900A Series of SMUs        the best solution for the production
beginning the actual testing, it is                             first makes a measurement using the     testing of LEDs and other devices.
good practice to store repeated                                 programs stored in program memory       The B2900A Series of SMUs pos-
operations into the program memory                              and displays the Pass/Fail testing      sesses high throughput, which greatly
of the B2900A Series of SMUs (such                              result. Then, the B2900A Series of      reduces test times. In addition, the
as the resistance measurement in                                SMUs sends a specified Pass/Fail        program memory function of the
this example). After this test pre-                             bit pattern and an End of Test (EOT)    B2900A Series of SMUs allows the
loading has been performed and the                              signal to the component handler and     test throughput to be improved even
stored program has been run, the                                stores the test data to the PC. This    more. The B2900A Series of SMUs
B2900A Series of SMUs waits for a                               procedure is then repeated until all    also provides useful features for
Start of Test (SOT) trigger from the                            of the devices have been tested.        production test such as pass/fail
                                                                                                        decision-making, a digital I/O inter-
                                                                                                        face for handler control, and program
                                                 Start                                                  compatibility with standard single and
                                                                                                        dual channel SMU products.
        Store SCPI command line strings to the program memory
                                                                                                        The B2900A Series of SMUs is
   Resistance measurement                          Resistance measurement                               equipped with popular banana
                                                                                                        style terminals that make it easy to
    1. Set compliance VComp
                                       IF                         IF                Pulsed current      connect to other instruments in a
    2. Force DC or pulsed current IF               DC current                                           production test system. Both SCPI
    3. Measure resistance (RT)
                                                         time                     time                  commands and IVI-COM drivers are
                                                                                                        available for the B2900A Series of
   Voltage coe cient test                                                                               SMUs for remote control using the
     1. Set 2-point voltage sweep measurement at VF1 and VF2             RDUT2                          GPIB, USB or LAN communication
     2. Select voltage coefficient math expression                       RDUT1                          protocols.
     3. Measure resistance RDUT1 and RDUT2
     4. Request voltage coefficient data                                         VF1 VF2
                                                                                                        Its wide current and voltage measure-
                                                                         (R DUT 2 - RDUT1 )
                                                   Voltage coeffient =
                                                                         RDUT1 (VF 2 -VF1 )
                                                                                               x 100%
                                                                                              



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