Service Manuals, User Guides, Schematic Diagrams or docs for : Akai DV DV-P4797KDMC DV-P4797KDMC

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DV-P4797KDMC


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      DVD PLAYER




            Model:
     DVP4797KDMC


SERVICE MANUAL




           www.akai.ru
Daewoo DA Service Manual

Table of Contents
                                                                                                        Page

General Section..........................................................................................2-5
Caution/Warnings
Safe Warnings
Precautions
Software Upgrade


Circuit Diagram and Component Layout.......................................................6-26
MPEG IC Block Diagrams
Power supply Circuit Diagram and Component Layout
MPEG Circuit Diagram and Component Layout
Front panel Circuit Diagram and Component Layout


Servicing Procedures..............................................................................27-33
Power Supply Trouble Service Flow Chart
Read Disc Trouble Service Flow Chart
Video Trouble Service Flow Chart
Composite Analogy Audio Trouble Service Flow Chart
Digital Audio Trouble Service Flow Chart
Front Control Trouble Service Flow Chart
Remote Control Trouble Service Flow Chart


Parts List.............................................................................. ..................34-37
Power Part List
MPEG Part List
Front Panel Part List
Karaoke Panel Part List




                                                     Page 1
1. General Section
1.1 Cautions/Warnings
       1.1.1 Product Safety Notice
      Parts marked with the symbol         in the schematic diagram have critical char-
      acteristics.
      Use ONLY replacement pares recommended by the manufacturer.
      It is recommended that the unit be operated from a suitable DC supply or batter-
      ies during initial check out procedures.




                                    CAUTION
                                  RISK OF ELECTRIC SHOCK
                                       DO NOT OPEN




               WARNING HIGH VOLTAGE INSIDE TO PREVENT
               ELECTRICAL SHOCK DO NOT REMOVE ANY CO-
               VER OR SCREW. REFER ALL SERVICING TO QU-
               ALIFIED SERVICE PERSONNEL.            DO NOT ALLOW
               THIS PRODUCTION BE EXPOSED TO RAIN OR
               MOISTURE. DISCONNECT THIS MAINS PLUG
               FROM THE      SUPPLY SOCKET WHEN NOT IN
               USE.


      1.1.2 Leakage Current Check/Resistance Check
      Before returning the unit to the customer, make sure you make either (1) a
      leakage current check or (2) a line to insulated resistance check.
      If the leakage current exceeds 0.5 milliamps , or if the resistance from chas-
      sis to either side of the power cord is less than 240 K ohms, the unit is defec-
      tive.
      WARNING: DO NOT return the unit to the customer until the problem or loca-
      ted and corrected.


1.2. Safe Warnings
      1.2.1. Protection of Eyes from Laser Beam
      To protect eyes from invisible laser beam during servicing
      DO NOT LOOK AT THE LASER BEAM


                                        Page 2
      1.2.2 Laser Caution
         CAUTION

         Adjusting the knobs, switches, and controls , ect. Or taking actions not
         specified herein may result in a harmful emission of laser beams.
         This CD Changer must be adjusted and repaired only by qualified serv ice
         personnel.

         CAUTION-  INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS
                   DEFEATED AVOID EXPOSURE TO BEAM.
         VORSICHTI- UNSICHTBARE LASERSTRAHLUNG TRITT AUS. WENN DECKEL
                    GEOFFNET UND WENN SICHERHEITSVERRIEGELUNG
                    uBERBRuCKT IST. NICHT DEM STRAHL AUSSETZENI
         VARNING- OSYNLIG LASERSTRALNING NAR DENNA DEL AR OPPNAD OCH
                  SPARR AR URKOPPLAD STRALEN AR FARLIG.
         ADVARSEL-USYNLIG LASERSTRALING VED ABNING NAR
                  SIKKERHEADSAFBRYDERE ER UDE AF FUNKTION. UNDGA
                  UDSAETTELSE FOR STRALING.




                  CLASS 1 LASER PRODUCT
                  LUOKAN 1 LASERLAITE
                  KLASS 1 LASERAPPARAT

      THIS IS COMPACT DISC PLAYER IS CLASSIFIED AS A CLASS LASER
      PRODUCT.
      THE LASS 1 LASER PRODUCT LABEL IS LOCATED ON THE REAR EX-
      TERIOR.


1.3. Precautions
      1.3.1. ESD Precautions in Repairing
       1.3.1.1 Do not apply excessive pressure on the mechanical parts (movi-
       ng pares), including the Pickup Block, as extremely high mechanical pre-
       cision or required in these parts.
       1.3.1.2 When soldering the microprocessor and signal processing IC s,
       use a ceramic soldering iron or a soldering iron whose metal part is grou-
       nded since they are not resistant to static electricity.
       1.3.1.3 When removing the solder or soldering the laser shorting lands
       for the Pickup Block, use a ceramic soldering iron or a soldering iron wh-
       ose metal part is grounded since the laser diode or not resistant to static
       electricity.


                                      Page 3
1.3.2. DVD Loading Unit Precautions When handing the
       Mechanism Block
   1.3.2.1 Do not loosen any screws in the Pickup Block.
   1.3.2.2 Do not adjust any screws in the Mechanism Block except for
       Tilt Adjust Screws , as they are adjusted precisely at the factory.
   1.3.2.3 Replacement of the Pickup Block is impossible. Always repl-
   ace the Traverse Ass s when the Pickup Block needed to be replace .
   Do not touch the lens or lens holder of the Pickup Block.
   1.3.2.4 The Guide Rails of the Pickup Block are greased. Take care wh-
   en handing.
   1.3.2.5 When you try to slide the Pickup Block, do not press or pull it
   directly, Always turn the dive gears with your fingers.
   1.3.2.6 Be sure that the anti-slipping rubber on the turnable or clean.
   If there is dust or it is greasy,clean the part with the liquid that contains
   50% each of alcohol and water.
   1.3.2.7 When removing the Mechanism P.C.B. Ass s, you need to sho-
   rt-circuit the laser diode shorting lands beforehand.


1.4. Software Upgrade
You can upgrade DVD player using the software we provide as following step:
The CD-R update is below lists:
First, burn CDR for upgrade. Dummy files are needed minimum 20Mbytes.
The burning software is Nero burning soft:
  1. Volume name: WESTLAKE
  2. Files name and type: ZORAN.BIN ( This file must locate Root directory)
  3. CD-R burn type(formate): ISO9660
                               Model 1
                               ISO1 (level 1)
                               don t choice Jolient
                               don t choice loosen ISO strict
  Notice: WESTLAKE and DWDVDP.BIN are upper case.
The CD upgrade process:
After the servo read the CD-R data ,Show Message on TV :



                      UPGRADE FILE DETECTED

                      UPGRADE ?

                      PRS CHOOSE (1-8Bit 2-16Bit)



                                  Page 4
Press 1 key , Show Message on TV

   UPGRADE FILE DETECTED

   UPGRADE ?

   File Copy


The tray is automatic to open, take disc away.


   UPGRADE FILE DETECTED

   UPGRADE ?

   Upgrading


At this time, please wait a few minutes, DVD is downloading code to flash, After
Logo will be show on TV again, the update process finish.

Notice: During upgrading , don s turn off power.

Displaying the software Version Number
After opening the tray, press the following keys on the remote control ,

DISPLAY          (Up)         (Down)          (Left)        (Right)

then the software version number appears.




                                   Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 16
Page 17
Page 18
Page 19
Page 20
Page 21
Page 22
Page 23
Page 24
Page 25
Page 26
Page 27
2.2 Power Supply Circuit Diagram and Component Layout

  Fig2-2 Power Supply Circuit Diagram


                            D5
     F2 FUSE1T630-2AL250V




                                 Page 28
                                      15
Fig2-3 Power Supply Assembly Drawing




                          Page 29
Fig2-4 Power Supply Bottom Routing




                      Page 30
Fig2-3 Power Supply Assembly Drawing




                     Page 31
Page 32
                                                 Materials List
Part Name                 Front Panel PCB Assy             Modul    DVD4797 Front board
                                                              PCS

            Part name
            CR02




            LED Display                                       PCS

                                                              PCS
            Connector                                         PCS
                               Materials List
                Part NoED-DAE02-02    Modul
                                         PCS
R Carbon Film
                                              Materials List
Power P A
       CB ssy   Part No ED-DAE02-03   Modul
                                        PCS
                                        PCS
                                        PCS
                                        PCS
                                        PCS


                                        PCS
                                        PCS
                                        PCS
                                        PCS
                                            Materials List
Part Name      Front PanelPCBAssy   Modul
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2
         C0
          R2

       C0
        R2
       C0
        R2
       C0
        R2
       C0
        R2
       C0
        R2
       C0
        R2
       C0
        R2
       C0
        R2
3.1. Power Supply Trouble Service Flow Chart




           Power Supply
           Block Trouble


                                       NG
              Check FusE1 Condition              Replace FusE1

                  OK
           Check on D1/D2/D3/D4                        OK
           Output Voltage Condition


                  NG


           Check on U1 Pin2            NG      Check on D6/EC2
           Voltage Condition 13-18V            parts


                  NG

                                NG
             Replace U1                           Replace T1


                                                       OK



            Check CON1
            Output Voltage
3.2. Read Disc Trouble Service Flow Chart
   Read disc problem in a DVD player is a very complicated issue that may involve
   complex issues. This problem is not only relation to the electronic circuit, but
   also very much relation to the operation environment.
   DVD loading unit is a very complicate part that contains big number of ESD com-
   ponents , which require specific equipment, tools and technique to repair; In ge-
   neral, service technician is not suggested to disassemble the DVD loading unit.
   It is suggest proving the trouble and replacing the complete DVD loading unit, in-
   stead of repairing the DVD loading unit in local workshop.
   It is suggested to prove the faulty of a DVD loading unit by replacement by a good
   DVD loading unit.
   Before checking the      NO DISC Trouble, ensure excluding the following possi-
   bilities:
        The test disc is damage.
        AC power supply voltage dropped below the minimum required level.
        DVD disc region code and color system is not matching to the DVD player or
   system setting.
        Moisture condensed inside the unit. (Power on the unit, without disc loaded,
   for 1 / 2 to 2 hours).


Service Flow Chart



           Read DISC Trouble




         Check DVD LOADER              NG
                                                Replace Connector
         Connector Condition

                      OK


           Replace DVD Loading Unit

                      NG

          Check the MPEG ATAPI                  Check the other Parts by
          I/F Interface Circuit                 Replacement Method
3.3. Video Trouble Service Flow Chart

    3.3.1. Composite Video Trouble Service Flow Chart



           Composite Video Trouble



                                        NG
            Check   SETUP Item               See   User Manual

                      OK

           Check L3 Output Signal       NG   Replace L3 Parts


                      OK

                                        NG
              Check D8 Signal                  Replace D8


                      OK

                                        NG
             Check C166 Signal                 Replace C166


                      OK

                                     OK
            Check Cp1 Pin Signal             Check External Set


                      NG


                Replace Cp1
51m
 *2 m
51m
 *2 m
51m
 *2 m
51m
 *2 m
61m
 *2 m
61m
 *2 m
7
81m
 *2 m
3.5. Digital Audio Trouble Service Flow Chart




          Digital Audio Trouble




                                     NG
         Check SETUP Item                        See    User Manual


                    OK

                                     NG
         Check U8 Pin 170 Signal                       Replace U8


                    OK

                                     NG
         Check C155 /R 98 Signal                        Replace


                    OK


                                     NG
          Check R401 Signal                             Replace

                    OK


                               OK                 NG
         Check External set         Check Con3           Replace Con3
3.6. Front Control Trouble Service Flow Chart




                 Front Control Trouble


                       OK


                                                     NG   Replace
        Check SW7 ,SW 8 ,SW 9 ,SW 10 ,SW 11 ,SW 12
3.7. Remote Control Trouble Service Flow Chart




         Remote Control Trouble




                              NG                     NG
       Check Remote Control        Replace Battery        Replace Control



               OK


                                    NG
         Check IR1 Pin3 Voltage              Check Power Supply



               OK


         Check IR1 Pin1 Output      NG
                                                     Replace IR1
         Signal


               OK

         Check between 1CN 1 and    NG
                                                      Replace
         Cn 10 connection

               OK


              Replace U2



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