Service Manuals, User Guides, Schematic Diagrams or docs for : Akai DV DV-R4045DSS & 5000DSS DV-R4045DSS & 5000DSS

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DV-R4045DSS & 5000DSS


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DVD HOME THEATER SYSTEM




                 Models:
            DVR4045DSS
            DVR5000DSS

   SERVICE MANUAL




                 www.akai.ru
1.CONTENTS



Title                                        Page
1. CONTENTS                                    1

2. BLOCK DIAGRAM (CABLE CONNECTIONS)           2
3. POWER SUPPLY                                3
4. FUNCTIONAL DESCRITPIONS                     4

4.1 DVD MPEG board                             4

4.2 Front Panel                               10

4.3 SMPS                                      10

4.4 DVD Driver                                12

5. DESCRIPTION OF THE INTEGRATED CIRCUITS     13

5.1 SWPS TRANSFORMER                          13

5.2 FRONT PANEL DRIVER IC FRO VIR (PT6311)    14

5.3 SWPS CONTROLLER IC (5M02659)              18

5.4 SWPS PROGAMMABLE SHUNT RE
GULATOR (FAIRCHILD TL 431)                    22

5.5 LINE FILTER(2 x 6.8mH)                    23




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                               DVD Service Manual
2   BLOCK DIAGRAM(CABLE CONNECTIONS)




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 4.FUNCTIONAL DESCRIPTIONS
  4.1DVD MPEG board


 SEIAL                           AM/FM
EPROM                            TUNER
                                     L/R
                      AUD0
                                  4053      KARAOKE

  16M                     DOUT             CENTRE/SUBWOOF
 FLADH                            DAC
             MT1389DE/C   AUD2             SURROUND L/R
                               WMA8722
 64M                      AUD1              FRONT L/R
SDRAM
                                    CVBS
                                    R
                                    G
                                    B




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              .




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 4.2.1 Front Panel Interface
   6 Pin, Data Connector Pin Assignments

      PIN    NAME         I/O      DESCRIPTION
       1     DATA           I       IR sensor interrupt
       2     CLK           O       Front Panel chip select
       3     STB           O       Front Panel clock
       4     GND           O       Front Panel Data output
       5     VCC
       6     REM           I       Front Panel Data input

  3Pin, Power Connector Pin Assignments

      PIN        NAME           FROM          DESCRIPTION
       1          VFD 1          SMPS         Segment and grid Voltage of the VFD
       2          VFD 2          SMPS          Provide a DC supply to the cathode. To vercome
                                               the voltage difference between one and the other of
       3           -21V         SMPS           the cathode.



 There are 3 different devices operated by the PT6311 and S0791GC (Optional):
     * Vacuum Fluorescent Display (VFD)
     * Push-buttons
     * VFDs
 There is an option for a tray lamp and a joystick which is not currently assembled. The VFD display is
  custom made,
  implemented in a 6 grids by 16 segment matrix.
 The VFD needs special voltage supply for operation:
 * Vkk which is -21V needed to drive the segments and grids of the VFD.
 * Vf1, Vf2 which powers the exectron cloud filament (cathode) with a differential voltage of 3.5V. This is
   a floating
     voltage difference generated by the power supply, and is biased to -21V in the ront panel board by a
     Zener circuit
     from the -21V (Vkk) supply. Moving the bias towards a more positive number will reduce the segment
     brightness.
     Vf1 & Vf2 provide a DC supply to the cathode. To overcome the voltage difference between one end
     and the other
     of the cathode, it is geometrically titled so that the segments observe the same potential and have all
     the same
     brightness. Other way to overcome the problem is to employ an AC supply to power the Vf1 and Vf2.
4.3 SMPS
 The mains power(220VAC) fed from K1is filtered through 3C1, 3L1, 3C2 then rectified by D1,D2, D3 and
 D4 and generates an output at 300VDC. This 300VDC fed to 3TR1 (pin1, pin5) which
 connects to 5M02659R(pin3), then 5M02659R will automatically generate a 50KHz square waveform,
 this 50KHz square waveform controls the ON/OFF between 5M02659R pin1 and the ground.
 In normal condition, T1 primary (between pin2 and pin4) will create a 50KHz square waveform
 which is controlled by 5M02659R, this signal then fed to 3TR1 and generates 2 different potential
 voltages of 12V and 5V .The 12VDC and 5VDC
  then rectified by3D11 and then filtered by3 L2, 3R9, 3C18, 3CC25 and 3C11. The feedback voltage
 is controlled by Ic3 TL431 and IC2 PC817. When the output voltage is higher than 5V, the voltage at
 TL431(2.5V) is compared with R10 and send out a signal to 5M02659R, the output square waveform then
  will change to adjust the output voltage, this acts as a voltage stabilizer.




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5. DESCRIPTION OF THE INTEGRATED CIRCUITS
 5.1 SMPS TRANSFORMER
  1. GENERAL INFORMATION

      Main Voltage Operations:           90Vac - 265 Vac

      Main Drop-out Voltage:             Max. 90 Vac

      Mains STart-up Voltage:            Max. 90 Vac

      Operating Frequency:               60 KHz


2. ELECTRICAL CHARACTERISTICS
 2.1 STATIC CHARACTERISTICS

  WINDING              PIN.NO      INDUCTANCE           6DESCRIPTION

  PrimaryInductance      2-4       1.5mH10%                   <0.50W




 1. Primary Leakage inductance (Pin 2-4) L1.5mH


2.2 WITHSTANDING VOLTAGE
 The transformer shall sithstanding a voltage of 4 Kvms for 1 minute and 1 mA between
 primary and seconday winding and also 2 Kvms for 1 minute and 1 mA between
 primary winding with core and secondary winding with core.


2.3 INSULATION RESISTANCE
 The insulation resistance shall be ore than 500M between primary and seconday
 windings when the applied voltage 300 Vdc for 1 minute


2.4 ELECTRICAL CHARACTERISTICS
 1. Before taking measurement Pp01 will be to give 5.0Vdc on 5.0Vdc line at Minimum
    setting of controls and a mains voltage 220 Vac.

 2. Before taking a measurement, DVD set should be working at least 5 minutes on
    Normal condition


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                            DVD Service Manual
5.2 FRONT PANEL DRIVER IC FOR VIR (PT6311)
5.2.1 General Description




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5.3 SWPS CONTROLLER IC ( 5M02659 )




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