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                                            Service Bulletin                                  COPIER


                                           Issued by Canon Europa N.V.




Model      :   GP605                                                   No.:               GP605-013
                                                                                          (FF-T01-K1-000024-01)
                                                                       DATE:              10.08.99



Location       :   SERVICE MANUAL (FY8-13FD-000)

Subject        :   UPDATING DESCRIPTIONS (FY8-13FD-000)

Reason         :   The contents of the Service Manual (FY8-13FD-000) has been updated to reflect additions and
                   corrections.

Details        :   See the pages that follow.




                                                                                                            - 1 / 21 -
                                                                                                                  GP605-013


 Page     Description
  1-6                       Claw                            No
 (top)      Tray            Paper deck (right, left)        162 mm deep (approx; about 1,500 sheets of 80 g/m2)
                            Cassette 3/4                    60 mm deep (approx; about 1,500 sheets of 80 g/m2)



                                                            Table 1-203-4

  2-17
(bottom
    )




                                           Figure 2-115 Outputs from the DC Controller PCB


 3-19
 (top)




              Figure 3-A509
 3-32     2. Removing the Original Size                              Change
 (top)       Sensor (3/4)
          1) Remove the copyboard glass.
Add       2) Move the No.1 mirror mount to the left edge.
          3) Remove the one screw [1], and disconnect
             the connector [2]; then, detach the original
             sensor unit (rear) [3].
                                 Add

                                                                                    Figure 3-D503




                                                                                                                   - 2 / 21 -
                                                                                                         GP605-013

 4-22      1) Remove the copyboard glass.
                                                              Change
 4-24      2) Move the No. 1 mirror mount to the left
 (top)        end.
           3) Remove the one screw [1], and disconnect
  4-29         the connector [2]; then, detach the original
(bottom       sensor unit (rear) [3].
    )


                                                              (Figure 4-A401, Figure 4-B401, Figure 4-D406)


 5-14      A. Laser Unit
 (top)     1. Removing the Laser Unit
           1) Remove the copyboard glass.
           2) Move the No. 1 mirror mount to the left
              end.
           3) Remove the original sensor unit (rear).
               (See Figure 4-B401.)
           4) Remove the CCD unit. (See Figure 4-
              A403.)
           5) Remove the image processor PCB. (See
              Figure 4-B404.)
           6) Remove the screw [1], and detach the im-                              Figure 5-A501
              age processor PCB support plate [2].
  5-15
                                                              Change
(middle)   9) Remove the six screws [7], and discon-
              nect the two connectors [8]; then, detach
              the laser scanner unit [9].




                                                                                   Figure 5-A504
 5-16      B. BD Unit
 (top)     1. Removing the BD Unit
           1) Open the front cover.
           2) Slide out the process unit. (See Figures 6-
              D701 through -D702.)
           3) Remove the three screws [1], and discon-
               nect the three connectors [2]; then, re-
               move the fan (primary charging, scanner
               cooling, polygon mirror) unit [3].




                                                                                                              - 3 / 21 -
                                                                                                                          GP605-013

 5-17      5) Disconnect the connector [6], and remove
 (top)        the BD unit.
                                                                         Change




                                                                                                     Figure5-B504

  6-43
(middle)
                  If supply is continued without an
                  interruption, toner can start to overflow           If the absence of toner is detected for
                  (missing the timing for suspension).                90 sec, E020 will be indicated.

                                     Figure 6-407 Sequence of Operations

  6-44
(middle)
                  If the absence of toner is detected for 210 sec               If the absence of toner is detected for 0.5 sec
                  or more, a message to prompt toner supply will                or more, a message to prompt toner supply will
                  be indicated on the touch panel. (The machine                 be indicated on the touch panel. (The machine
                  remains ready.)                                               stops operation.)

                                     Figure 6-408 Sequence of Operations
 6-65
                Charging assembly                             Height of the charging wire
 (top)               Primary              Cheang the
                                          measurement
                                          position




                                                      Figure 6-C714

 6-69      E. Developing Assembly
 (top)     1. Removing the Developing                                   Change
              Assembly
           1) Open the manual feed tray cover; then,
              remove the six mounting screws [1], and
              detach the developing assembly stay [2].




                                                                                                 Figure 6-E701




                                                                                                                            - 4 / 21 -
                                                                                      GP605-013

  6-73     7) Remove the E-ring [14] and the pressure
(bottom       arm [15] at the front.                         Change
    )




                                                                      Figure 6-E711

 6-74
 (top)




                                                       Add




                           Figure 6-E712
  6-77     Add
(bottom    4) Apply toner on the photosensitive drum where
    )         the cleaning blade comes into contact,
              and mount the cleaning blade.
  7-4
(middle)
             Right deck pickup
                                         //
             paper sensor (PS20)
                                         //
             Vertical path roller 1
             paper sensor (PS47)
                                         //
             Registration roller
             paper sensor (PS5)
                                         //
             Registration roller
             clutch (CL2)                //
             Figure 7-202 Pickup from the Right Deck




                                                                                       - 5 / 21 -
                                                                                                                      GP605-013

7-8(top)




             Add




                                          Figure 7-205 Deck


 7-16
              Related Service Mode
 (top)
              COPIER>ADJUST>CST-ADJ>C3-            Use it to adjust the paper width basic value for STMTR in the
              STMTR                                cassette 3.
              COPIER>ADJUST>CST-ADJ>C3-A4R         Use it to adjust the paper width basic value for A4R in the left
                                                   cassette 3.
              COPIER>ADJUST>CST-ADJ>C4-            Use it to adjust the paper width basic value for STMTR in the
              STMTR                                cassette 4.
              COPIER>ADJUST>CST-ADJ>C4-A4R         Use it to adjust the paper width basic value for A4R in the
                                                   cassette 4.

  7-55                 Add
(middle)   B. Deck/Cassette Pickup                              Change
              Assembly
           1. Removing the Front Deck (right)
                              .
                              .
                              .
                              .
           4) Remove the three mounting screws [4], and
              detach the pickup assembly [5].




                                                                                      Figure 7-B801


 7-63      12. Adjusting the Registration of the
 (top)         Front Deck (right/left)
           1) Loosen the four screws [2] on the deck
              front cover [1] and the two fixing screws
              [3].




                                                                                                                       - 6 / 21 -
                                                                                                                   GP605-013

  7-64     14. Removing the Lifter Motor (M16/
(middle)       M17) of the Cassette (3/4)
           1) Slide out the front deck (right); then, slide
              out the cassette 3/4.     Add
           2) Remove the front lower right cover of the
              cassette assembly as instructed under C.2.
              "Removing the Vertical Path Roller 2."

 7-68      2.    Removing the Vertical Path Roller
 (top)           2
           1) Remove the deck (right), and slide out the
              cassette 3/4.
           2) Remove the four screws [1], and detach
              the cassette mount front lower right cover [2].
                                              Add
  9-6      IV . Fans
(middle)
           A. Arrangement, Functions, and Error Codes
                Table 9-401 shows the names and functions of the copier's fans and error codes associated with
           the fans.
            Notation              Name                           Functions                 2-speed control   Error code
                                                                                                (voltage)
                FM1    Primary charging assembly    Prevents soiling of the wire in the   Yes (24/12v)         E824
                       fan                          primary charging assembly.

                FM2    Fixing assembly heat         Discharges heat from around the       Yes (24/18v)         E805
                       discharge fan                fixing assembly.

                FM3    Scanner cooling fan          Cools the scanner                     Yes (24/12v)         E226
                                                                                                                          Add
                FM4    Stream reading fan           Cools the copyboard glass in          No (24v)               No
                                                    stream reading

                FM5    Laser driver                 Cools the laser driver PCB            No (24v)             E121

                FM6    De-curling fan               Cools copy paper                      No (24v)               No

                FM7    Feeding fan                  Draws copy paper to the feeding       Yes (24/12v)           No
                                                    belt.

                FM8    Drum fan                     Draws and removes ozone from          Yes (24/12v)         E820
                                                    around the drum and stray toner.



                                                      Table 9-401 Fans




                                                                                                                      - 7 / 21 -
                                                                                                        GP605-013

9-9   2.   Sequence of Operations
          The fans operate as follows, ones controlled according to the state of the printer and ones
      controlled by the state of the scanning lamp:
          (FM3, FM4, FM11, and FM12 operate based on the state of both the printer unit and the scan-
      ning lamp, and the control mechanism for higher speed is used for the chart.)
      a.   Fans Operating According to the State of the Printer Unit

      Change




                                                  Figure 9-403



      b.   Fans Operating According to the State of the Scanning Lamp
      Change




                                                  Figure 9-404




                                                                                                         - 8 / 21 -
                                                                                                                               GP605-013

  9-11     Figure 9-501 shows how the copier's power supplies are arranged:
(middle)




                                                  Add


               Add




                Figure 9-501 Power Supply Block Diagram

  9-22       100V/15A                                 120V model                                             230V model
(bottom      model
    )        Standby power consumption                      359               355                335               330
             (Wh)
             Sleep mode power consumption                    12                12                12                 16
             (Wh)
            The heater switch is off, and printer mode is not available.

 9-24
              Related User Mode
 (top)
             TIME UNTIL UNIT QUIETS DOWN                     0 (do not shift to silent mode), 1* to 9 min (1-min incremnets)
                                                             *Factory setting.


 10-13     2. Sequence of Operations (opening/closing the deck)
 (top)




                                                        Figure 10-109


 10-25     4) Close the deck vertical path assembly, and
(bottom       Remove the two screws [6]; then, detach
    )         the upper cover [7].




                                                                                                                                - 9 / 21 -
                                                                                                                          GP605-013

 11-18
          No.                        Work                                            Remarks
(bottom
            7    Attach cassette size stickers to the        (illust)
    )            cassettes to suit the user's needs.



            9    When WAIT has ended, start service          Starting Service Mode
                 mode.                                       1. Press the User Mode key.
                          .                                  2. Press '2' and '8' of the keypad at the same time.
                          .
                          .                                  3. Press the User Mode key.
                          .
                      
                                                                 Caution:
                 Check that the message 'CHECK THE
                 DEVELOPER' is indicated.                        Do not turn off the power while the machine
                                                                 is operating.
                       
                 Check to make sure that the developing
                 assembly and the developing assembly
                 locking plate have been mounted
                 correctly; then, press the OK key.
                       
                 The copier will start toner supply
                 operation (about 10 min).
                       
                 When the operation ends, press the
                 Reset key twice to end service mode.




 12-1     No.                 Parts name                  Parts No.         Q'ty    Life (copies)         Remarks
 (top)                                                                                                                     Add
            1    Primary, pre-transfer, separation      FY3-0030-000        AR        250,000        If in a high
                 charging wire                                                                       temperature/humidi
                                                                                                     ty area, every
                                                                                                     125,000 copies.
            2    Primary grid wire                      FY1-0883-000        AR        500,000
            3    Thermistor                             FY7-7463-000         1        500,000
            4    No. 2 thermistor                       FH7-7464-000         1        500,000
            5    Thermal switch                         FH7-6281-000         1      1,000,000
          Note: The above values are estimates only, and are subject to change based on future data.

                                                 Table 12-101




                                                                                                                          - 10 / 21 -
                                                                                                                                   GP605-013

12-2   A . Copier
         No.                 Parts name                       Parts No.        Q'ty      Life (copies)        Remarks
           1    Scanning lamp                              FH7-3347              1           200hr
           2    Developing cylinder             Add        FB4-1819 Add          1       1,000,000        Add                Add
                                                           FB5-3111              1       1,000,000        UL model


           9    Primary charging wire cleaner 1             FF2-3552             2         500,000        If in a high              Add
                                                                                                          temperature/humi
                                                                                                          dity area, every
                                                                                                          125,000 copies.
           10   Primary charging wire cleaner 2            FG6-2016              2         500,000        If in a high              Add
                                                                                                          temperature/humi
                                                                                                          dity area, every
                                                                                                          125,000 copies.
           11   Transfer charging wire cleaner 1            FF2-3551             1         500,000
           12   Transfer charging wire cleaner 2            FF5-6883             1         500,000
           13   Separation charging wire cleaner            FF5-6884             1         500,000


           17   Lower fixing roller                        FB4-2220              1         500,000
           18   Fixing cleaning belt                       FY1-1157              1         500,000
           19   Insulating bush (front, rear)              FB2-7239              2         500,000        Simultaneously
                                                                                                          with upper
                                                                                                          fixing roller.
           20   Delivery upper separation claw             FC1-0391              6         500,000

                                                           Table 12-201-1

12-7      No.                     Work                                     Checks                             Remarks
           5    Clean the optical path:                                                            Use a blower brush; if
                



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