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                                                                                                       SERVICE MANUAL




                                                                  Preface



                            This manual is prepared for the maintenance service for the Compaq MP1400 Micro-portable
                    Color DMD Projector. Maintenance procedures described in this manual are intended to isolate faulty
                    parts and replace them in the field. It also aims to serve as a guide in procuring replacement parts for
                    this product.

                            This manual is copyrighted and all rights are reserved. This product may not, in whole or in
                    part, be copied, photocopied, translated or reduced to any electronic or machine readable form without
                    prior written consent except for copies retained by the purchaser for backup purpose.

                           This manual includes system overview, major system assembly, components' description, and
                    the "Troubleshooting" making explanations on how to detect errors. It also includes a flow chart for
                    checking or correcting faults.

                          No warranty or representation, either expressed or implied, is made with respect to this
                    documentation, its quality, performance, merchantability or fitness for particular purpose.

                            No event that the vendor will be liable for direct, indirect, special, incidental or consequen-
                    tial damages arising out of the user or inability to use this product or documentation.




                        NOTICE :
                           The information found in this manual is subject to change without prior notice.
                    Any subsequent changes made to the data herein will be incorporated in further
                    edition.



                    Copyright May, 2000
                    All Rights Reserved
                    Manual Version 1.0
                    Document #817-G04-01A




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                     SERVICE MANUAL




                                                              Table of Contents 

                           I.      Introduction                                             1-1

                                   1-1    Technical Specification                           1-2
                                   1-2    Environmental Specification                       1-4

                           II.     Fundamental Principle                                    2-1

                                   2-1    Projector Controls and Indicators                 2-2
                                   2-2    Optics                                            2-4
                                   2-3    System Block Diagram                              2-6

                           III. Mechanical Construction                                     3-1

                                   3-1    Package Overview                                  3-2
                                   3-2    Exploded Overview                                 3-4
                                   3-3    Field Replacement Unit (FRU) List                 3-10

                           IV. The Procedure of Disassembly                                 4-1

                                   4-1    Disassemble Lamp Module                           4-2
                                   4-2    Disassemble Right Housing                         4-3
                                   4-3    Disassemble Keypad Board                          4-4
                                   4-4    Disassemble DC-DC Converter                       4-5
                                   4-5    Disassemble Electronic Module from Left Housing   4-6
                                   4-6    Disassemble Main Board and DMD Board              4-7
                                   4-7    Disassemble Fan, Ballast and Elevator Module      4-8

                           V.      The Function of Boards                                   5-1

                                   5-1    Main Board (Side A)                               5-2
                                   5-2    Main Board (Side B)                               5-4
                                   5-3    DMD Board (Side A)                                5-8
                                   5-4    DMD Board (Side B)                                5-10
                                   5-5    DC-DC Converter (Side A)                          5-14
                                   5-6    DC-DC Converter (Side B)                          5-16
                                   5-7    KeyPad Board                                      5-17




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                                                                                  SERVICE MANUAL




                           VI. Troubleshooting                                     6-1

                                   6-1    Equipment Needed                         6-2
                                   6-2    Main Procedure                           6-2

                           VII. Function Test & Alignment Procedure                7-1

                                   7-1    Product                                  7-1
                                   7-2    Test Equipment                           7-1
                                   7-3    Test Condition                           7-1
                                   7-4    Test Display Modes & Pattern             7-2
                                   7-5    Function Test and Alignment Procedure    7-5

                           VIII. Specifications                                    8-1

                                   8-1    Lamp Specification                       8-2
                                   8-2    DC-DC Power Specification                8-4
                                   8-3    Screen Defects                           8-8

                           IX. DDC Key-In Procedure                                9-1

                                   9-1    Equipment                                9-1
                                   9-2    Procedure                                9-1

                           X.      Firmware Upgrading Procedure                    10-1

                                   10-1 Equipment                                  10-1
                                   10-2 Setup Procdure                             10-2
                                   10-3 Upgrading Procdure                         10-2

                           XI. Appendix                                            11-1

                                   11-1 Serial Number Definition                   11-1




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                                                                                                        SERVICE MANUAL




                                                            Chapter I
                                                           Introduction




                          This manual is applied to Compaq MP1400 Microportable Projector with digital imaging func-
                    tionality based on Digital Micromirror Device (DMD) technology. It's the mode of single panel, UHP
                    lamp and 800*600 resolution. The manual gives you a brief description of basic technical information to
                    help in service and maintaining the product.
                          Your customers will appreciate the quick response time when you immediately identify problems
                    that occur with our products. We expect your customers will
                    appreciate the service that you offer them.
                         This manual is for technicians and people who have an electronic background. Send the product
                    back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned
                    in the troubleshooting.




                                                                                                                   Martin 1-1

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                    SERVICE MANUAL




                           1-1 Technical Specification



                           Projection Panel                DMD 7" SVGA 800*600*1


                           Lamp Type                       Baseline is 1.0mm (minimum improved 1.3mm)
                                                           Brightness > 600 lumens     Goal : 700 lumens

                           Avg. Lamp Life in Hours         1500 hours for 1.3mm, 1000 hours minimum for 1.0 assume
                                                           use the same reflector as 1.3mm


                           Noise Level                     Under 44dBA       Goal : 42dBA


                           Projection Lens                 3.3 feet - 35.64 feet; 1 meter - 10.8 meters

                           Max. Weight (Unpacked)          Under 4.5 lbs (without cables, handle and cap)


                           Max. Dimensions (W*H*D)         8*8.5*27 inches


                           Resolution                      800*600 (SVGA)


                           Max. Graphics Resolution        1024*768 compression


                           Displayable Colors              16.7 million colors


                           Power Source                    90 - 265 VAC, 50 - 60 Hz

                           Flash Upgrade                   RS232 to DFP adapter


                           Input Terminal                  One 15-pin D-type connector with one cable included,
                                                           one Digital FP connector with one cable included


                           Firmware                        Pixelworks 264 chip with USB, DVI, IR




                    Martin 1-2

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                                                                                                    SERVICE MANUAL




                           Miscellaneous                   Firmware upgradeable through DFP
                                                           Utilize low-cost projection lens (Y.K.) - plastic holder
                                                           Flicker free ballast power supply
                                                           Shorter Hollow integration rod
                                                           Xilinx FPGA for 0.7 SVGA now, ASIC conversion
                                                           for 0.7SVGA-2/00


                           Online Documentation            Multilingual User's Guide in pdf format with reader


                           Presentation Utility            Utility for changing resolutions including dual-display
                                                           support and turning off power-saver and screen saver
                                                           (multilingual)

                           Projector Display Assistant     Utility for helping the user set clock, clock phase, contrast,
                                                           etc... (English only)


                           Video Compatibility             NTSC CM, 4.43MHz
                                                           PAC (B, D, G, H, I, M, N)
                                                           SECAM (B, D, G, K, K1, L)


                           Computer Compatibility          Horizontal Frequency : 15 ~ 60 KHz
                                                           Vertical Frequency : 48 ~ 85Hz




                                                                                                               Martin 1-3

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                    SERVICE MANUAL




                           1-2 Environmental Specification


                           Temperature
                                Sea Level :                Operating             10oC ~ 40oC
                                                           Non-operating         -30oC ~ 65oC


                                   2500~5000ft :           Operating             10oC ~ 35oC
                                                           Non-operating         -30oC ~ 65oC


                                   5000~10000ft :          Operating             10oC ~ 28oC
                                                           Non-operating         -30oC ~ 65oC


                           Humidity
                                   Operating               20 to 80% relative, non-condensing
                                   Non-operating           5 to 95% relative


                           Altitude
                                 Operating                 0 ~ +10,000 feet (3048m)
                                   Non-operating           0 ~ +30,000 feet (9144m)




                    Martin 1-4

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                                                                                                     SERVICE MANUAL




                                                      Chapter II
                                                 Fundamental Principle




                         This section provides the conceptual drawing about optics of projector and basic functions in the
                    on-screen menu. You can realize optical projection system through the following diagram and also the
                    integral part of configuration.




                                                                                                               Martin 2-1

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                    SERVICE MANUAL




                           2-1 Projector Controls and Indicators



                                                             OSD Select button
                                                                                                      Auto-image
                                                                                                        button


                                 Standby button




                                                                  OSD - and + buttons




                             ON/OFF Switch
                             The projector shall have a AC mains power control switch visible and accessible on the
                             end of the projector, near the video and AC inlets.

                             Indicator LED
                             There shall be an LED located in the Standby button which lights green when the projector
                             is powered on with a stable and usable display. The color shall change from green to
                             yellow to indicate it is in the suspend or standby modes.

                             Projector Input Signal Selection
                             There is no input signal select switch on the projector itself. It is achieved either via the
                             projector OSD, pushing the Source button on the multimedia adapter or by pressing the
                             Source button on the remote control.




                    Martin 2-2

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                                                                                                           SERVICE MANUAL




                             On-Screen Display Pushbuttons
                             There shall be three side panel buttons, a Select button, a Plus(+) button, and a Minus(-)
                             button, for controlling the On Screen Display (OSD) which provides a means of adjusting
                             projector parameters.

                             Standby Function
                             This button is used to instantly put the projector into a "standing by" sequence. When
                             pressed, first the projector switches from the displayed video to the "Going to Standby"
                             information screen. Then, after approximately a 10-second delay, the lamp shuts off and
                             the color wheel stops. The fans continue to operate to cool the lamp and projector, and then
                             they also shut off when the internal temperature reaches a comfortable temperature. The
                             electronics remains powered to expeditea restart. The Standby button LED flashes for
                             approximately 45 seconds to indicate the projector cannot be restarted during this time.
                             When the Standby LED stops flashing, the button can then be pressed so the lamp, color
                             wheel and fans all restart to restore full functionality.

                             Resync Button
                             This button is to the right of the OSD control buttons. When it is pressed, the micro-
                             controller shall enter a routine to remeasure the sync frequencies, optimize the clock, clock
                             phase and reset the size and centering of the image on the screen. The settings realized by
                             this function shall override any previous user settings for this mode. These shall then be
                             overridden by any user adjustments subsequently made through the OSD, until the next time
                             this button may be pressed for this mode.

                             Projector Control

                                        Button                                       Function
                                  OSD Menu            Causes the OSD menu to appear on screen for various functions
                                  OSD +               Used to navigate and change adjustments
                                  OSD -               Same purpose but has opposite effect from OSD+
                                  Standby             Puts the projector in the standby mode
                                 Resync               Causes the projector to resynchronize on the current signal




                                                                                                                    Martin 2-3

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                    SERVICE MANUAL




                           2-2 Optics

                           2-2.1 Conceptual Drawing

                                                                                                 2




                                                                                                                   3




                                                                1
                                                                                         4

                                                                    9                                          5




                                                           11                        8
                                                                                                        6
                                                  12
                                                                                             7


                                                                          10




                           1.      Projection Lens                  7.         Plastic (PMMA) Condenser Lens

                           2.      TIR Prism                        8.         UV-IR Filter

                           3.      DMD Module                       9.         Hollow Integration Rod

                           4.      Plastic (PMMA) Relay Lens        10.        Color Wheel

                           5.      Enhance Mirror                   11.        AR Coating Condenser

                           6.      Enhance Mirror                   12.        OSRAM Elliptical Reflector
                                                                               UHP Lamp 120W




                    Martin 2-4

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                                                                                                 SERVICE MANUAL




                           2-2.2 Basic Functions


                              v Projection Lens            Projecting image on the screen


                              v Enhance Mirror             Folding optical path.


                              v Elliptical Reflector       The light source.
                                UHP Lamp 120W


                              v Plastic Condenser          Condensing the light beam.
                                Lens

                              v Hollow                     Making the light beam uniform.
                                Integration Rod

                              v UV-IR Filter               Filtering UV-IR out.

                              v Plastic Relay Lens         Lengthening optical path.


                              v TIR Prism                  Reflecting all light beams inside.

                              v Color Wheel                Separating the light beam into and produce
                                                           R.G.B colors.

                              v AR Coating                 Condensing the light beam.
                                Condenser

                              v DMD Module                 Displaying component.




                                                                                                        Martin 2-5

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                    SERVICE MANUAL




                           2-3 System Block Diagram



                                                Power




                                               Main Board            DMD Module




                                             Optical Engine Module




                    Martin 2-6

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SERVICE MANUAL




                                                                                                                                         Martin 2-7
                                                      SDA
                                                      SCL
                                                                              Memory
                                                        VGAHN
                                                        VGAVIN
                                                        GSOG
                                                                          A(0..18)   D(0..15) VPPEN       THERMOSTAT
                                                        GPEN                                  ROMOEN
                                                        GHS                                               KEY(1..5)
                                                                                              ROMWEN      RXD
                                                        GVS
                                                                                                          NMI
                                                                                                                       Output Stage
                                                              VGA
                                                 Analog       GRF
                                                              GCOAST                          DCLK
                                                 Input        GHSFOUT                         DENR
                                                              GBLKSPL                         DVS
                                                                                                                                LAMPEN
                                                                                              DHS              IRSTN
                                                                 R.G.B.                       FANEN            PWRGOOD
                                                      PVIN                                    LED(1..6)        LAMPLIT
                                                                 (0..7)
                                                                                              WDTEN
                                                      PHIN                   Image            WRON
                                                      DE
                 2-3.1Main Board Block Diagram




                                                                             Processor        WRIN
                                                      GFBK
                                                 Digital         VRGB                                                   M/B
                                                                 (0..7)
                                                 Input                                        WDTEN




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                                                                                              WRON
                                                             PANACT                           WRIN
                                                             VCLK                             STANDBY
                                                             V/D
                                                             DVI_SCDT
                                                             IR_DATA
                                                             VDL-
                                                             VDL+                                 7SEC
                                                             KEY6                                 RESET
                                                                                                  MCLK
                                                                                                  DCLK
                    SERVICE MANUAL




                           2-3.1.1 Description

                                 Analog Input              The AD9884 is a complete 8-bit Msps monolithic analog interface
                                                           optimized for capturing RGB graphics signals from personal
                                                           computers and workstations. Its 140 Msps encode rate capability
                                                           and full-power analog bandwidth of 500 MHz supports display
                                                           resolutions of up to 1280*1024 (SXGA) at 75Hz with sufficient
                                                           input bandwidth to accurately acquire and digitize each pixel.
                                                           To minimize system cost and power dissipation the AD9884
                                                           includes an internal +1.25V reference, PLL to generate a pixel
                                                           clock from HSYNC, and programmable gain, offset, and clamp
                                                           circuits.


                                 Digital Input             The SiI 141 uses PanelLink Digital technology to support displays
                                                           ranging from VGA to High Refresh XGA (25-86 MHz), with a
                                                           flexible single or dual pixel out interface and selectable output
                                                           drive, the SiI 141 receiver supports up to true color panels (24
                                                           bit/pixel, 16.7M colors) in 1 pixel/clock mode (18 bit/pixel in a
                                                           pixel/clock mode). PanelLink also features an inter-pair skew
                                                           tolerance up to 1 full input clock cycle and a highly jitter tolerant
                                                           PLL design.
                                                           PanelLink Digital technology simplifies PC design by resolving
                                                           many of the system level issues associated with high-speed digital
                                                           design, providing the system designer with a digital interface
                                                           solution that is quicker to market and lower in cost.


                                 DMD                       The DMD 8460_A is a spatial light modulator that consists of an
                                                           848(H)*600(V) array of aluminum micro-mechanical mirrors on a
                                                           17-micrometer(um) pitch. Each mirror can be individually
                                                           deflected at an angle of +/- 10 degrees about a hinged diagonal
                                                           axis. The deflection angle (positive or negative) of the mirrors
                                                           can be individually controlled by means of underlying CMOS and
                                                           addressing circuitry and mirror reset signals. Effectively, the DMD
                                                           is an electrical input, optical output memory device.




                    Martin 2-8

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                                                                                                        SERVICE MANUAL




                                 Image Processor           The PW264 is a highly integrated "system on a chip" that
                                                           interfaces computer graphics and video inputs in virtually any
                                                           format to a fixed frequency flat panel display.
                                                           An embedded DRAM frame buffer and memory controller
                                                           perform frame rate conversion.
                                                           Horizontal and vertical image scalars coupled with intelligent
                                                           frame locking circuitry create sharp images, centered on the
                                                           screen, without user intervention.
                                                           Computer images from VGA to SXGA resolution input to the chip
                                                           can be resized to fit on the target display device, which can also
                                                           have any resolution up to XGA.
                                                           Video data from 4:3 aspect ratio NTSC or PAL and 16:9 aspect
                                                           ratio HDTV or SDTV is supported. Nonlinear scaling and
                                                           separate horizontal and vertical scalars allow these inputs to be
                                                           resized optimally for the native resolution of the display device.
                                                           An on-chip microprocessor and an included embedded software
                                                           suite allow manufacturers to develop feature rich products.
                                                           Programmable features include the user interface, custom start-up
                                                           screen, all automatic imaging features and special screen effects.
                                                           An evaluation kit is a available to streamline the design process
                                                           and reduce product development time.
                                                           The PW264 requires a minimum of external components. With the
                                                           incorporation of the frame buffer, resizing circuitry, and micro
                                                           processor and peripherals into the chip, the number of
                                                           interconnects and the circuit board size is reduced, leading to
                                                           lower costs.

                                 Memory                    The TE28F400B3T is a nonvolatile, electrically block-erasable
                                                           (Flash), programmable read-only memory containing 4,193,304
                                                           bits organized as 262,144 words by 16 bits or 524,288 words by
                                                           18 bits. Smart Voltage Technology (SVT) provides industry-
                                                           standard, multi- or single-voltage, dual-supply operation. Writing
                                                           or erasing the device is done with either a 5V or 12V VPP
                                                           voltage,while all operations are performed with a 3.3V or 5V
                                                           VCC. It is fabricated with Micron's advanced CMOS floating-
                                                           gate process.
                                                           The MT28F400B1 is organized into seven separately erasable
                                                           blocks. To ensure that critical firmware is protected from
                                                           accidental erasure or overwrite, the MT28F400B1 features a
                                                           hardware-protected boot block.




                                                                                                                   Martin 2-9

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                                                                                                                                   +5V   +12V                                                             VCC2 (DMD)
                                                                                                                                                                      VCC2, VOFFSET,              VCC2 (ASIC)
                                                                                                                                                                      VBIAS, VRESET               VOFFSET
                                                                                                                                                                                                  VRESET
                                                                                                                                                                        Generation                                          Reset
                                                                                                                                                                                                  VBIAS                                 VCC2 (ASIC)
                                                                                                                                                                                                                            ASIC
                                                                                         Red (7:0), Green (7:0)& Blue (7:0) data
                                                                                                                        Config/
                                                                                                                       Sequence
                                                                                                                                           Address (19)




                                                                                                                         Prom
                                                                                                       Data (8)




                                                                                   DPF2A Control
                                                                                                                                                                               Clock
                                                                                                                                                          Voltage
                                                                                                                                                                               OSC.
                                                                                                                                                          Enables                                                           FPGACLK
                                                                                                FPGACLK                                                                                             Datapath
                                                                                 VSYNCZ                                                  BIAS BIN                                                                           DMDCLK
                                                                                                                                                                                 INPUTCLK           Formatter
                                                  Customer Interface Connector




                                                                                 HSYNCZ                                                  BIAS/Reset Control                                                                 SDRAM CLK
                                                                                 ACTDATA                                                 DMD Control                                                 DPF2A
                                                                                 TFIELD
                                                                                 OLACT                                 Control           PBUS2                                                                               DMDData [63:0]           Upper Data
                                                                                                                                         Memory Control A
                                                                                 SYNCVAL                               FPGA
                                                                                                                                         Memory Address A (12)




                                                                                                                                                                                                                Data (32)
                                                                                                                                                                                            Data (32)
                 2-3.2 DMD Module Block Diagram




                                                                                 Lamp Control & Status                                                                                                                                                Lower Data
                                                                                                                                         Memory Address A (12)
                                                                                 Color Wheel Index                                       Memory Control B
                                                                                                                                         DMD Control                                                                                                         DMD
                                                                                                                                                                                        SDRAM A              SDRAM B
                                                                                                                                                                                                                                                             8460
                                                                                                                  VSYNCZ,RESETZ




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                                                                                                                       Micro
                                                                                                                      Controller                           PBUS2
                                                                                         EEPROM
                                                                                 CLKIN
SERVICE MANUAL




                                                                                                                      Color Wheel Control
                                                                                                                                   CWRSTZ
                                                                                                                                         Allegro




                                                                                                                                                                                                                                                                    Martin 2-10
                                                                                                                                         Motor
                                                                                                                                         Control
                                                                                                                   Color Wheel Status
                                                                                                                                                                    Color Wheel Drive
                                                                                                         SERVICE MANUAL




                           2-3.2.1 Description

                                 SDRAM                     The SDRAM provides for grammable READ or WRITE burst
                                                           lengths of 1, 2, 4 or 8 locations, or the full page, with a burst
                                                           terminate option. An AUTO PRECHARGE function may be
                                                           enabled to provide a self-timed row precharge that is initiated at
                                                           the end of the burst sequence.
                                                           The 1 Meg X 16 SDRAM uses an internal pipelined architecture
                                                           to achieve high-speed operation. It is designed to operate in 3.3V
                                                           low-power memory systems. All inputs and outputs are LVTTL-
                                                           compatible.


                                 Micro Controller          The H8/300 CPU is a high-speed processor with an architecture
                                                           featuring powerful bit-manipulation instructions, ideally suited for
                                                           realtime control applications. The on-chip supporting modules
                                                           implement peripheral functions needed in system configurations.
                                                           These include ROM, RAM, four types of timers (a 16-bit free-
                                                           running timer, 8-bit timers, PWM timers, and a watchdog timer), a
                                                           serial communication interface (SCI) and I2C bus interface
                                                           (option), a host interface (HIF), an A/D converter, a D/A
                                                           converter, and I/O ports.


                                 Data Formatter            DPF2A is an Application Specific Integrated Circuit (ASIC)
                                                           intended for use in DMD Display system applications. It provides
                                                           digital RGB/YUV signal conditioning, DMD image processing
                                                           and DMD data formatting. It is designed to work in conjunction
                                                           with two banks of external SDRAM and external Data Format
                                                           Controller. DPF2A's operation is programmable via a serial P-
                                                           Bus Interface and relies on external inputs for real time control.
                                                           v10,8,8 bit YUV or RGB Data Input Pixel Format
                                                           v72 MHz input pixel data rate, 24 bit OSD embedded overlay
                                                           vBrightness, Contrast and Hue control, DeGamma Look Up table
                                                           vError Diffusion & Noise Free Boundary Dispersion
                                                           vProgrammable Color Space Conversion
                                                           vHue/Gain Controlled RGBW Color Wheel support
                                                           vSpoke Light Recapture support,PWM Artifact reduction support
                                                           v116MHz SDRAM data I/O operation
                                                           vSupports up to 1024 pixel DMD display formats
                                                           v5 Volt tolerant inputs & controls
                                                           vJTAG Boundary Scan Test Support
                                                           vLVTTL compatible SDRAM and DMD interface
                                                           v352 pin Plastic Ball Grid Arry, heat spreader package


                                                                                                                  Martin 2-11

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                    SERVICE MANUAL




                                 ASIC                      The Display Controller is an Application Specific Integrated
                                                           Circuit (ASIC) intended for use in DMD (Digital micro-mirror
                                                           device) systems. The ASIC performs a variety of functions, some
                                                           of which are controlling the data flow between DPF2A, memory,
                                                           and the DMD as well as generating the DMD reset waveform. The
                                                           Display Controller is designed to work in conjunction with two
                                                           banks of external SDRAM (type 1M*16), an external SR16C and
                                                           an external DPF2A ASIC.


                                 Color Wheel Controller The A8902CLBA is a three-phase brushless dc motor controller/
                                                        driver for use in 5V or 12V hard-disk drives. The three half-
                                                        bridge outputs are low on-resistance n-channel DMOS devices
                                                        capable of driving up to 1.25A. The A8902CLBA provides
                                                        complete, reliable, self-contained back-EMF sensing motor
                                                        startup and running algorithms. A programmable digital frequency-
                                                        locked loop speed control circuit together with the linear current
                                                        control circuitry provides precise motor speed regulation.




                    Martin 2-12

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                                                                                                   SERVICE MANUAL




                                                   Chapter III
                                              Mechanical Construction




                         This section provides package & exploded view of MP1400 and replaceable part lists for the
                    Micro-portable Color DMD projector. The replaceable parts list are attached so that you can place an
                    order for flawless parts and replace them soon.




                                                                                                              Martin 3-1

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                    SERVICE MANUAL




                           3-1 Package Overview




                    Martin 3-2

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                                                                                                                     SERVICE MANUAL




                            3-1.1 Replacement Parts List
                                  I t em         P/N                                     Description
                                    1       35.81701.004    Spec. Label Rev.D
                                    2       35.81505.002    Label for NEMCO SINATRA
                                    3       35.54003.001    Carton Label 125*90mm Blank
                                    4       42.81701.001    Adapter for DFP Download
                                    5       42.81702.001    DFP-DVI Cable 1800mm
                                    6       42.54601.001    VGA Cable 15P 1800mm Carbon/Blue
                                    7       51.54038.001    Tape Trans W/Red CPQ, BO Seal 297692-001
                                    8       51.81529.001    Upper Handle Carry-Box
                                    9       51.81530.001    Lower Handle Carry-Box
                                   10       51.81537.001    ESD Bag LDPE 300*400*0.1mm
                                    11      51.81712.001    Projection-Lens Cap
                                   12       52.81512.001    Cap for DFP Connector
                                   13       53.81501.002    Cloth Cleaning for Lens Dark Bag
                                   14       53.81701.001    Soft-Case 12"*5.5"*9.75"
                                   15       55.81702.001    Carton Carry Box WW Martin
                                   16       55.81701.001    Carton Pizza Box
                                   17       61.81524.002    Chain Handle Leather
                                   18       56.81701.001    Front Cushion
                                   19       56.81702.001    Rear Cushion
                                   20       75.81505.001    Screw-Driver for Lamp-Module
                                  21-1      42.81505.041    Power Cord Cable AC C5 3P#18/SPT-1 Unsheld 10ft Black (N.A.)

                                  21-2      42.81506.041    Cable, Power Cord AC C5 10ft Black (Europe)
                                  21-3      42.81507.041    Cable, Power Cord AC C5 10ft Black (UK & Singapore)
                                  21-4      42.81508.041    Cable, Power Cord AC C5 10ft Black (Italy)
                                  21-5      42.81509.041    Cable, Power Cord AC C5 10ft Black (Denmark)
                                  21-6      42.81510.041    Cable, Power Cord AC C5 10ft Black (Switzerland)
                                  21-7      42.81511.041    Cable, Power Cord AC C5 10ft Black (Japan)
                                  21-8      42.81512.041    Cable, Power Cord AC C5 10ft Black (Australia & New Zealand)

                                  21-9      42.81513.041    Cable, Power Cord AC C5 10ft Black (China)
                                   22       36.81701.002    DOC Kit
                                   ---      35.81704.001    Label for Warranty Card (JPN)
                                   ---      36.81905.001    Warranty Card for Japan
                                   ---      51.81945.001    Bag for Warranty Card (Japan)
                                   ---      42.54007.001    Connector, AC Adapter, 3-2 Position

                           Note : Mark "---" and in "red" color mean the added or updated item, and item in "blue" color is deleted.

                                                                                                                           Martin 3-3

Downloaded from www.Manualslib.com manuals search engine
                    SERVICE MANUAL




                           3-2 Exploded Overview




                    Martin 3-4

Downloaded from www.Manualslib.com manuals search engine
                                                                                                   SERVICE MANUAL




                            3-2.1 Replacement Parts List

                              I t em           P/N                                   Description
                                 1        42.81514.001     W.A. 3P#24 65mm
                                 2        51.00001.001     Cable Tie PG-YJ-80
                                 3        51.81501.005     Focus-Ring PC Silver
                                 4        51.81502.004     Lens-Front-HSG PC Silver
                                ---       51.81540.001     Tape 3M 17*60mm
                                 6        52.81501.001     Rubber-Cap F5*3t Black
                                 7        52.81703.001     Rubber-Foot Black
                                 8        61.00002.001     Hex I/O 4-40UNC*H5*L7.5
                                 9        61.80506.011     Name-Plate SHYE-HUO
                                10        85.00923.055     Screw Hex I/O Plastic M3*17.5*L5.5
                                11        85.1A323.050     Screw Pan Mech M3*5 Black
                                12        85.1A126.080     Screw Pan Mech M2.6*8
                                13        52.81511.001     Rubber-Cap Rear-Screw F5 Black


                                          70.81707.001     ASSY Right-HSG-Module
                                14        51.81810.002     Thermal Insulator-Right
                                15        51.81528.001     Sheet-Spacer Tenlon 9*22*0.5t
                                16        61.81502.103     Right-Housing AZ91D Black


                                          70.81511.001     ASSY Control-Panel-Module
                                17        42.81501.004     FPC Cable 16P 0.5mm
                                18        51.81510.002     Key-Pad
                                19        85.4A125.060     Screw Flat Mech M2.5*6
                                20        80.81502.001     PCBA KeyPad BD Rev.A1


                                          70.81709.001     ASSY Lamp Cover Module
                                21        51.81803.001     Lamp Cover Noryl Black Joplin
                                22        51.81812.001     Mylar Thermal-Insulator for Lamp
                                23        61.80120.011     E-Ring
                                24        61.00018.002     Lock Screw Pan Mech M3*8.5-3.5B


                                                                                                         Martin 3-5

Downloaded from www.Manualslib.com manuals search engine
                    SERVICE MANUAL




                               I t em           P/N                               Description
                                25         61.81804.001    Aluminum Foil-L for Lamp Cover
                                26         61.81805.001    Aluminum Foil-R for Lamp Cover


                                           70.81702.001    DMD 0.7 SVGA Module
                                ---        52.81707.001    Thermal Pad for DMD Board 18.5*18.5*2mm
                                27         51.81504.002    Top-Vent PC
                                28         51.81701.001    Elastomer Holder for DMD
                                29         52.81701.001    Zebra Elastomer
                                30         52.81702.001    DMD Dust Protection Silicon 2.0t
                                31         61.81521.001    Bracket for DMD-Module
                                32         61.81703.001    Heat Sink for DMD


                                           70.81701.001    ASSY Engine Module
                                33         23.81501.002    DLP XGA Optical Projection Lens (Plastic)
                                ---        23.81510.002    Optical UV-IR Blocker 17*17*0.5mm
                                34         23.81502.001    Balzers Silflex Enhance Mirror 44*32mm
                                35         23.81502.011    Balzers Silflex Enhance Mirror 36*24mm
                                36         23.81716.001    Plastic (PMMA) Condenser Lens for SVGA 17uDMD
                                37         2381516.011     Plastic (PMMA) Relay Lens for DLP
                                38         23.81718.001    DLP TIR Prism BK7 for 0.7" DMD
                                39         52.81508.001    Poron for Prism
                                40         23.81819.001    R105 G110 W40 B105 F50mm Color Wheel Joplin
                                41         51.81518.101    Optical Engine Top Case BMC
                                42         61.81503.102    Optical Engine Base AZ19D
                                43         61.81510.001    Spring for Enhance Mirror 36*24mm SUS301 0.25t
                                44         61.81511.001    Spring for Enhance Mirror 44*32mm SUS301 0.25t
                                45         61.81509.001    Spring for Rod SUS301 0.25t
                                ---        61.81526.001    UV IR Mirror Bracket


                                           70.81703.001    ASSY Hollow Integration Rod Module
                                47         23.81817.002    Hollow Integration Rod 5.3*4.0*29.6mm
                                48         23.81720.011    Cover Glass of Rod 13.6*12.4mm t3.0mm AR Coating


                    Martin 3-6

Downloaded from www.Manualslib.com manuals search engine
                                                                                                    SERVICE MANUAL




                               I t em           P/N                                Description
                                49         61.81701.002    Hollow Rod Holder
                                ---        57.81501.001    UV Glue 6-628-Gel
                                50         51.81811.001    Rod Holder Cover
                                51         52.81803.001    Glass Cushion for Rod
                                52         61.81806.001    Light Reflect BRKT for Rod
                                53        85.1A125.060     Screw Pan Mech M2.5*6
                                54        85.0A523.050     Screw Pan Mech M3*5
                                55        85.4A125.080     Screw Flat Mech M2.5*8
                                56         80.81803.001    PCBA Sensor BD Rev.A
                                57         42.81504.001    W.A. 3P #24 120mm
                                58        85.4B9AF.032     Screw Flat Plastic #6-32*1/2
                                59        85.WA126.050     Screw Pan Tap M2.6*5
                                60        85.0A523.050     Screw Pan Mech M3*5
                                61         80.81701.001    PCBA Main BD Rev.B
                                62         80.81705.001    PCBA DMD BD
                                63        48.817DW.D01     DMD 8460 848*600 Pixel MPC


                                           70.81704.001    ASSY Elevator Module
                                64         51.81506.001    Elevator BRKT
                                65         51.81509.001    Elevator Push Button Nylon+GF
                                66         51.80101.001    Spacer Supports
                                67         61.81504.001    Elevator-Chassis
                                68         61.81512.001    Elevator Left Cover
                                69         61.81513.001    Elevator Right Cover
                                70         61.81514.001    Spring EXTN SUS304 F0.35/3.0D*12/35~57L
                                71         61.81515.001    Spring COMP SUS304 F0.9/9.0D*11~5.5
                                72        85.4A322.040     Screw Flat Mech M2*4 Black
                                73        85.ZA523.040     Screw VCH/W Mech M3*4
                                74         75.81701.001    Elevator Foot Module
                                75         51.81517.001    Mylar Electrical Insulator for Ballast
                                76         61.81516.002    EMI Can AC-Inlet-Switch Rev.B
                                77         61.81523.001    Terminal Grounding for Ballast



                                                                                                          Martin 3-7

Downloaded from www.Manualslib.com manuals search engine
                    SERVICE MANUAL




                               I t em           P/N                               Description
                                 78        76.81702.002    ASSY Ballast OSRAM PT VIP120 Flickerless


                                           70.81706.001    ASSY Fan Module
                                 79        23.81720.001    Condenser F17mm t2.0mm AR Coating BK7 Plate
                                 80        42.81502.003    W.A. 4P Interrupter Switch XTD22P
                                 81        43.80713.102    Switch Interrupter XTD22APZ1
                                 82        43.81517.004    Thermal Switch with Bracket SEKI ST-22 90oC
                                 83        49.81501.004    SUNON 52*15 V PO Fan GM1205PHV1-A
                                                                        A
                                 84        49.81502.004    SUNON 40*20 V PO Fan GM1204PKV1-A
                                                                        A
         



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